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1.8
PART NO.
CAPACITY
62209 (STEEL)
1.8 CU YD
62517 (STEEL)
2.0 CU YD
62504 (STEEL)
SPINNER ASSEMBLY
62505 (STEEL)
SPINNER ASSEMBLY (EXT.)
SAFETY ALERT ...............................................................................................................
SPREADER ASSEMBLY INSTRUCTIONS .......................................................................
ELECTRIC THROTTLE CONTROLS ................................................................................
CENTER HIGH MOUNT STOP LAMP ............................................................................... 10
SPREADER OPERATION ................................................................................................. 14
SPREADER MAINTENANCE ............................................................................................ 18
SPREADER PARTS LISTS & EXPLODED VIEW
• HYDRAULIC MOTOR .................................................................................................... 19
• HYDRAULIC DRIVEN SPREADERS ............................................................................ 20
• ENGINE DRIVEN SPREADERS ................................................................................... 28
• DURST GEAR BOX ASSEMBLY .................................................................................... 36
• SUPERIOR GEARBOX ASSEMBLY .............................................................................. 38
• SPINNER ASSEMBLY
• CONTROL BOX ............................................................................................................. 50
• OPTIONAL COMPONENTS .......................................................................................... 52
• PARTS LIST SHIPPING CARTON ................................................................................ 53
NAME PLATE INFORMATION .......................................................................................... 54
WARRANTY INFORMATION ............................................................................................. 55
WARRANTY REGISTRATION CARD ................................................................................ 55
Meyer Products and Diamond Equipment reserves the right, under its continuing product improvement program, to change construction or design details,
specifications and prices without notice or without incurring any obligation.
Meyer Products
18513 Euclid Ave. • Cleveland, Ohio 44112-1084
Phone 486-1313 (Area Code 216)
www.meyerproducts.com• email info@meyerproducts.com
INSTALLATION
INSTRUCTION MANUAL
2.0
INSERT HOPPER SPREADER
&
CU. YD.
with Replaceable conveyor Floor
LENGTH
WEIGHT (EMPTY)
7 FT.
980 LBS.
8 FT.
1015 LBS.
............................................................................................................... 12
•• SHORT ............................................................................................ 40
•• INTERMEDIATE "NEW STANDARD EQUIPMENT" ...................... 42
•• EXTENDED ..................................................................................... 44
•• HONDA ENGINE ............................................................................. 46
•• BRIGGS & STRATTON ENGINE .................................................... 48
d
OPERATING
a n
INDEX
6 Angell Lane• Damariscotta, ME 04543-9720
Phone 563-2227(Area Code 207)
1
www.diamondplow.com • email info@diamondplow.com
Form 1-738 R
JULY, 2003
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Diamond Equipment
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Related Manuals for Meyer Diamond 62209
Summary of Contents for Meyer Diamond 62209
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Page 1: Table Of Contents
WARRANTY INFORMATION ..................... 55 WARRANTY REGISTRATION CARD ................55 Meyer Products and Diamond Equipment reserves the right, under its continuing product improvement program, to change construction or design details, specifications and prices without notice or without incurring any obligation. Diamond Equipment Meyer Products 6 Angell Lane•... -
Page 2: Safety Alert
THE BEST SAFETY DEVICE IS A CAREFUL OPERATOR! SAFETY ALERT SYMBOL THIS SYMBOL MEANS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! PLEASE READ AND UNDERSTAND COMPLETELY BEFORE DOING! SAFE EQUIPMENT INSTALLERS OPERATORS: TURN OFF ALL POWER BEFORE PERFORMING ANY SERVICE OPERATIONS •... - Page 3 INSTALLATION AND ASSEMBLY INSTRUCTIONS INSTALLATION INSTRUCTIONS: The 1.8 and 2.0 Series Spreaders can mount and store as a single unit and will mount on most medium, heavy-duty/pick-up trucks as well as 1 ton trucks WARNING THE SPREADER UNIT MUST BE SECURELY FASTENED TO THE VEHICLE. FAILURE TO NOT PROPERLY RESTRAIN THE UNIT COULD PERMIT THE UNIT TO BREAK FREE FROM THE TRUCK AND CREATE A POTENTIAL FOR A LIFE THREATENING ACCIDENT.
- Page 4 OPTIONAL HOLD-DOWN KIT Part No. 62562 (00002-306-00) ITEM PART NUMBER QTY. DESCRIPTION 62602 04068-038-00 Ratchet/Strap 62807 04048-504-02 Bolt, 1/2” Eye 20307 04003-804-06 Locknut, 1/2-13 Esna ZP 62604 04003-801-11 Nut, 1/2-13 Hex ZP 62605 04004-002-16 Flatwasher, 3/4" INSTALLATION INSTRUCTIONS CAUTION READ ALL THE INSTALLATION INSTRUCTIONS BEFORE STARTING Before starting, verify that this mounting is acceptable to the vehicle manufacturer.
- Page 5 ASSEMBLY INSTRUCTIONS 1. Install roller chain between the gear box sprocket and the spinner sprocket. Make sure sprockets are in line with each other. The roller chain is tightened, first by loosening all four (4) 7/16" bolts on the back plate. Then, pull the entire bearing bracket assembly in such a way to achieve the right amount of chain tension.
- Page 7 TABLE FOR DIAGRAM "A" ITEM PART NO. QTY. DESCRIPTION 62116 00001-598-00 Carton, Electrical Cab Controls 61216 00104-824-00 • Switch Bracket 62047 04640-004-00 • On/Off Plate 62038 04144-008-00 • Push Button Switch 62042 04616-013-00 • 16 Ga. Black Wire (6" Long) 61188 04143-024-00 •...
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Page 8: Electric Throttle Controls
INSTALLATION INSTRUCTION FOR ELECTRIC THROTTLE CONTROLS (FACTORY INSTALLED ACTUATORS) WARNING BEFORE BEGINING ANY INSTALLATION ON THIS UNIT, disconnect the spreader battery negative cable if already installed. PREPARING UNIT: Spreaders with factory installed throttle controls do not require installer hook-up to the engine. The actuator has been installed and tested at the factory. - Page 9 WARNING USE SAFETY GLASSES OR OTHER FACE PROTECTION AGAINST POSSIBLE BATTERY EXPLOSION. DO NOT SMOKE AND AVOID OTHER SOURCES OF IGNITION. Attach the positive battery cable (each end should have a rubber boot) to the positive terminal of the solenoid and to the positive terminal of the battery. Make sure these protective boots are covering the positive terminal post on the battery and on the solenoid.
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Page 10: Center High Mount Stop Lamp
CENTER HIGH MOUNT STOP LAMP (CHSML) WARNING Federal Motor Vehicle Safety Standards require all Trucks, Buses, and Multipurpose passenger vehicles, manufactured on or after September 1, 1993, with a gross vehicle weight rating (GVWR) of 10,000 lbs. or less and overall width less than 80" must be equipped with a Center Height Mount Stop Lamp (CHMSL). - Page 11 CENTER HIGH MOUNTING STOP LIGHT ITEM PART NUMBER QTY. DESCRIPTION 62097 00002-144-00 Kit, Center High Mount Stop Light 62714 04605 153 00 • Lamp, Stop 62715 04605 154 00 • Grommet 62364 04605 155 00 • Cable, Light Power 62738 04616 075 00 •...
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Page 12: Hydraulics
HYDRAULICS WARNING LEAKING HIGH PRESSURE FLUIDS CAN INJECT THEMSELVES UNDER THE SKIN OF PERSONS NEAR A LEAK, CREATING GRAVE MEDICAL RISKS. TAKE CARE TO AVOID EXPOSURE TO HIGH PRESSURE FLUIDS. 1 . Hydraulic components should be kept as clean as possible during assembly operations. 2. - Page 13 SINGLE FLOW CONTROL VALVE DUAL FLOW VALVE/STAND INSTALLATION INSTRUCTIONS 61190 (04105-306-00) IMPORTANT: A pipe joint sealant compatible with hydraulic oil must be applied to all screw fittings. (Teflon Tape Sealant Is Not Recommended) FLANGE PLATE Hose ends connected to flow valve must be of the 00105-873-00 "swivel"...
- Page 14 OPERATION WARNING BEFORE OPERATING THE CONTROL PANEL - MAKE SURE THAT NO ONE IS INSIDE THE HOPPER OR NEAR THE SPINNER. Manual Throttle: All gasoline engine models come with a control panel. If your spreader is a manual throttle model, look at your control panel. It will have (3) controls mounted on it.
- Page 15 Electric Throttle Control Panel Switch Functions Cont. A. ON/OFF System power activated (ready to start). Spreader engine is not running. Spreader conveyor is not engaged. B. START (Engine only) Open fuel shut off valve on engine. On switch depressed. Choke (cold engine ) Hold down for 5 seconds to move the throttle actuator to the choke position.
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Page 16: Spreader Operation
SPREADER OPERATION A. Start the engine and engage the clutch. The amount of material spread, depends on engine speed and gate opening. Decreasing RPM and/or gate height will decrease amount spread; the inverse holds true also. Notice that the electric clutch can be engaged or disengaged at any time and at any engine RPM. However, since engagement time and torque is almost instantaneous, to prevent premature spinner chain failure and chain tension loss, it is recommended that the electric clutch be engaged at the lowest possible RPM without stalling the engine. - Page 17 June, 2000 SERVICE BULLETIN NO. 178 1.8, 2.0 and MDV Insert Hopper Spreader Briggs & Stratton Corporation and Honda Engine Motor of America have stated in their manuals: DO NOT TRANSPORT ENGINE WITH FUEL IN TANK OR WITH FUEL SHUT-OFF VALVE OPEN. Failure in doing this may cause the engine crankcase to fill with fuel.
- Page 18 MAINTENANCE WARNING DO NOT ATTEMPT TO LIFT THE SPREADER BY THE CENTER LIFT OR CORNER LIFT HOOKS WITH MATERIAL IN THE SPREADER. BEFORE BEGINNING ANY MAINTENANCE ON SPREADER, DISCONNECT SPREADER BATTERY LEADS. Grease idler bearings on idler shaft takeup assembly, outboard bearing on gearbox output shaft, and lower spinner bearing every ten hours of operation.
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Page 19: Hydraulic Motor
PARTS LIST FOR HYDRAULIC MOTOR 60324 (04101-035-00) PARTS LIST ITEM PART NUMBER QTY. DESCRIPTION 20644 04101-035-01 Screw, 5/16" - 24 x 7/8" —————— —————— Seal 62118 04101-102-02 Flange, Mounting (4 Bolt) —————— —————— — Seal, O-Ring 62756 04101 035 05 Race, Bearing ——————... - Page 21 PARTS LIST FOR HYDRAULIC DRIVEN HOPPER ASSEMBLIES (Carbon Steel) After 11-1998 S/N 85171 1.8 Cu. Yd.(62520) - 2.0 Cu. Yd. (62521) PARTS LIST ITEM PART NUMBER QTY. DESCRIPTION 62740 00115-156-08 Weld, 1.8 Hopper 62741 00115-156-10 Weld, 2.0 Hopper 61178 04132-074-00 Gearbox, Assembly 62615 04003-033-04...
- Page 23 HOPPER ASSEMBLIES (Carbon Steel) 1.8 Cu. Yd.(62520) - 2.0 Cu. Yd. (62521) Continued PARTS LIST ITEM PART NUMBER QTY. DESCRIPTION 62497 04049-002-00 Decal, Meyer 62571 04049-165-00 Decal, Serial (w/Pat. Nos.) 62009 04049-182-00 Decal, Danger (Conveyor) 62572 04049-195-00 Decal, Motor 62318 00115-172-01 Floor, Forming 7 Ft.
- Page 25 PARTS LIST FOR HYDRAULIC DRIVEN HOPPER ASSEMBLIES (Stainless Steel) After 11-1998 S/N 85171 1.8 Cu. Yd.(62522) - 2.0 Cu. Yd. (62523) PARTS LIST ITEM PART NUMBER QTY. DESCRIPTION 62748 00115-156-09 Weld, 1.8 Hopper, S3 62749 00115-156-11 Weld, 2.0 Hopper, S3 61178 04132-074-00 Gearbox, Assembly...
- Page 27 HOPPER ASSEMBLIES (Stainless Steel) 1.8 Cu. Yd.(62522) - 2.0 Cu. Yd. (62523) Continued PARTS LIST ITEM PART NUMBER QTY. DESCRIPTION 62497 04049-002-00 Decal, Meyer 62571 04049-165-00 Decal, Serial (w/Pat. Nos.) 62009 04049-182-00 Decal, Danger (Conveyor) 62572 04049-195-00 Decal, Motor 62319 00115-172-02 Floor, Forming 7 Ft., S3...
- Page 29 PARTS LIST FOR ENGINE DRIVEN HOPPER ASSEMBLIES (Carbon Steel) After 11-1998 S/N 85171 1.8 Cu. Yd. (62209) - 2.0 Cu. Yd. (62517) PARTS LIST ITEM PART NUMBER QTY. DESCRIPTION 62740 00115-156-08 Weld, 1.8 Hopper 62741 00115-156-10 Weld, 2.0 Hopper 61172 00101-325-00 Weld, Idler Shaft 61171...
- Page 31 Weld, Shroud (Honda) 61215 00112-734-00 Rod, Prop 20353 04004-002-08 Flatwasher, 3/8” U.S.S. ZP 62691 04010-016-01 Pin, 3/32” x 1” Cotter 62497 04049-002-00 Decal, Meyer 62009 04049-182-00 Decal, Danger (Conveyor) 62768 04049-199-00 Decal, Gasoline Only 62571 04049-165-00 Decal, Serial (w/Pat. Nos.) 62652 04607-027-00 Clamp, Cushioned 1/2”...
- Page 33 PARTS LIST FOR ENGINE DRIVEN HOPPER ASSEMBLIES (Stainless Steel) After 11-1998 S/N 85731 1.8 Cu. Yd.(62516) - 2.0 Cu. Yd. (62518) PARTS LIST ITEM PART NUMBER QTY. DESCRIPTION 62748 00115-156-09 Weld, 1.8 Hopper, S3 62749 00115-156-11 Weld, 2.0 Hopper, S3 61172 00101-325-00 Weld, Idler Shaft...
- Page 35 Weld, Shroud (Honda) 61215 00112-734-00 Rod, Prop 22230 04004-002-20 Flatwasher, 3/8” U.S.S. SS 20384 07010-016-01 Pin, 1/8” x 1” Cotter 62497 04049-002-00 Decal, Meyer 62009 04049-182-00 Decal, Danger (Conveyor) 62768 04049-199-00 Decal, Gasoline Only 62571 04049-165-00 Decal, Serial (w/Pat. Nos.) 62652 04607-027-00 Clamp, Cushioned 1/2”...
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Page 36: Durst Gear Box Assembly
18:22 DURST GEAR BOX ASSEMBLY (61178) - Page 37 PARTS LIST FOR DURST GEAR BOX ASSEMBLY (61178) PARTS LIST ITEM PART NO. QTY. DESCRIPTION 62033 04132-074-01 Housing 62034 04132-074-02 Cover 62035 04132-074-03 Worm Gear - Bronze 62036 04132-074-04 Worm 62025 04132-061-05 Bearing Cone 62022 04132-004-17 Bearing Cone 62019 04132-004-02 Bearing Cup 62026 04132-061-08...
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Page 38: Superior Gearbox Assembly
SUPERIOR GEARBOX ASSEMBLY 17, 18 1 13 5, 7 Section A-A 7, 6 Notes: 1. Gear Ratio is: 20:1 2. Torque 3/8-16 Capscrews Section B-B (20, 21) to 35-40 ft. lbs. - Page 39 PARTS LIST FOR SUPERIOR GEARBOX ASSEMBLY 62902 (04132-117-00) After 11/4/02 ITEM PART NUMBER QTY. DESCRIPTION 62903 04132-113-01 Gear, Worm, LH 20:1 62904 04132-113-02 Casting, Machined 62905 04132-113-03 Casting, Machined Thru 62906 04132-113-04 Gear, Worm 20:1 LH 1/4 Keyway 62907 04132-113-05 Bearing, Cone TMKN # 15101 62908 04132-113-06...
- Page 40 SHORT SPINNER ASSEMBLY 18 REF. 17 REF. DANGER CAUTION DETAIL - A 12 - 13...
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Page 41: Short
PARTS LIST FOR SPINNER ASSEMBLY SHORT - PARTS ONLY (ORIGINAL VERSION OF STANDARD) PARTS LIST ITEM PART. NO. QTY. DESCRIPTION 62504 00002-296-01 Short (Steel) Spinner Assy. 62512 00002-296-05 Short (Steel) W/Poly Disc. 62506 00002-296-02 Short (304SS) Spinner Assy. 62778 00115-576-01 •... - Page 42 INTERMEDIATE - STANDARD SPINNER ASSEMBLY 18 REF. 17 REF. DANGER CAUTION DETAIL - A 12 - 13...
- Page 43 PARTS LIST FOR EXTENDED SPINNER ASSEMBLY INTERMEDIATE - STANDARD (NEW) PARTS LIST ITEM PART. NO. QTY. DESCRIPTION 62929 00002-296-13 Standard (Steel) W/Poly Disc. 62930 00002-296-14 Standard (304SS) Spinner Assy. 62931 00119-091-01 • Weld, Spinner Frame (Carbon Steel) 62932 00119-091-02 • Weld, Spinner Frame (304 Stainless Steel) 62933 00119-083-00 •...
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Page 44: Extended
EXTENDED SPINNER ASSEMBLY DANGER CAUTION 16 REF. 17 REF. DETAIL- A DETAILS - A 12 - 13... - Page 45 PARTS LIST FOR EXTENDED SPINNER ASSEMBLY EXTENDED - PARTS ONLY PARTS LIST ITEM PART. NO. QTY. DESCRIPTION 62505 00002-296-02 Extended (Steel) Spinner Assy. 62513 00002-296-10 Extended (Steel) W/Poly Disc. 62507 00002-296-07 Extended (304SS) Spinner Assy. 62574 00115-658-01 • Weld, Spinner Frame (Carbon Steel) 62793 00115-658-02 •...
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Page 46: Electric Controls
ELECTRIC CONTROLS PARTS & SCHEMATIC HONDA ACTUATOR GREY WIRE THESE CONNECTIONS TO BE SECURED BEHIND PLATE BROWN CONNECT TO KILL WIRE FROM ENGINE BROWN GREEN WHITE WIRE BLACK LINKAGE ROD ACTUATOR GREEN MOUNTING SCREW HERE BLACK AT ASSEMBLY WHITE IS SECURED UNDER MOUNTING FUSE HOLDER / W FUSE SCREW USED IN STEP 1B POSITIVE FROM BATTERY... - Page 47 ELECTRIC CONTROLS PARTS & SCHEMATIC HONDA ACTUATOR WIRE HARNESS SUPPLIED WITH ACTUATOR (TWO PIECES) 11 12 BLACK WHITE WHITE GROUND WIRE FROM (7) CONDUCTOR CABLE TO BE SECURED UNDER MTG. PIVOT ARM SCREW WHITE BLACK WHITE RECOMMENDS THAT THESE CONNECTIONS BE SECURED SPEED CONTROL STROKE ASS'Y.
- Page 48 ELECTRIC CONTROLS PARTS & SCHEMATIC BRIGGS ACTUATOR GREY WIRE INSTALL KILL CONNECTION FROM ENGINE HERE THESE CONNECTIONS TO BE SECURED BEHIND PLATE BROWN CONNECT TO KILL SWITCH TAB BROWN GREEN WHITE WIRE BLACK LINKAGE ROD RED WIRE FROM ENGINE ACTUATOR MOUNTING SCREW HERE GREEN AT ASSEMBLY...
- Page 49 ELECTRIC CONTROLS PARTS & SCHEMATIC BRIGGS ACTUATOR CONNECT BROWN WIRE TO KILL WIRE FROM ENGINE 3 4 5 WHITE GROUND WIRE FROM WHITE CABLE. SECURE UNDER BLACK MOUNTING SCREW BLACK BROWN GREEN RED WIRE FROM ENGINE WHITE 8 Pin FUSE HOLDER W/FUSE POSITIVE CABLE FROM BATTERY ConductorCable Rear Half...
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Page 50: Control Box
CONTROL BOX MTG. TABS CHOKE START RED LENS CONVEYOR THROTTLE YELLOW YELLOW YELLOW YELLOW YELLOW BLUE BLUE BLUE BLUE BLUE GREEN YELLOW BLUE GREEN GREEN BLACK BLACK BROWN BLACK 21 - 22 WHITE BROWN BROWN BROWN BROWN 31 - 32 - 33 RIBS THIS SIDE WHITE WHITE... - Page 51 PARTS LIST FOR CONTROL PANEL ASSEMBLY (62334) PARTS LIST ITEM PART. NO. QTY. DESCRIPTION 62150 04622-038-00 Enclosure 62151 04640-026-00 Panel, End 62152 04640-027-00 Panel, Middle 62153 00114-161-00 Switch, START/CONV 62154 00114-162-00 Switch, Choke HI/LO 62155 00114-163-00 Switch, ON/OFF 62156 04638-039-16 Conn., double M/FM 62158 04622-039-00...
- Page 52 22"...
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Page 53: Parts List Shipping Carton
AUXILARY COMPONENTS PARTS LIST ITEM PART. NO. QTY. DESCRIPTION 61148 00115-166-01 Inverted Vee (Carbon Steel) 62316 00115-166-02 Inverted Vee (Stainless Steel) 62114 00112-127-01 Weldment, Screen (7 Ft. Unit) 62115 00112-127-02 Weldment, Screen (8 Ft. Unit) 62111 00002-177-01 6” Extension (Carbon Steel - 7 Ft. Unit) Kit 62112 00002-177-02 6”... -
Page 54: Name Plate Information
NAME PLATE INFORMATION • When ordering parts or requesting information or assistance, always include the information listed below. • The Model Number and Serial Number for the Spreader are shown on the Name Plate. • The space below is provided as a convenient place to record these numbers; just fill in the blanks. Model No. - Page 55 Meyer/Diamond claimed defective sole option of Meyer or Diamond, replace any part of the new product to the Distributor/Sub-Distributor from whom the product...
- Page 56 Postage Required Meyer Products 18513 Euclid Avenue Cleveland, Ohio 44112-1084...
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