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Summary of Contents for lavina 32R-S-E
- Page 1 ® Superabrasive Owner’s Manual – Lavina 32R-S-E 11/2014 LAVINA 32R -S-E User Manual ® www.superabrasive.com / factory@superabrasive.com...
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Page 2: Table Of Contents
12. SPARE PARTS.............. Control of the waterflow ................ 10 1. LAVINA®32R‐S‐E General Parts ............ 2 9 Adjusting and Mounting Tools ............... 10 2. LAVINA®32R‐S‐E TOOL HOLDER FOR MACHINES Parts .... 2 9 FRAME BLOCKING (u‐joint] .............. 10 3. LAVINA®32R‐S‐E BOTTOM COVER ASSEMBLY Parts ...... 2 9 CONTROL PANEL .................. 10 4. LAVINA®32R‐S‐E PULLEY UNIT Parts .......... 3 0 Operating the Machine ................ 12 5. LAVINA®32R‐S‐E BOTTOM COVER ASSEMBLY Parts ...... 3 0 Stopping the Machine ................ 12 5a. LAVINA®32R‐S‐E FOR ALL PULLEY UNITS ........ 3 1 ... -
Page 3: General Information
The Lavina® 32R-S/32R-S-HV machine is intended for grinding, polishing and buffing concrete, marble, granite, limestone and terrazzo surfaces with diamond tools. The Lavina® 32R-S/32R-S-HV is a six-disc machine with remote control, and can be used dry as well as wet. For best results, use only tools manufactured or recommended by Superabrasive and its distributors. -
Page 4: Environmental Conditions
VACUUM CONNECTION A connection for a vacuum dust extractor is located on the carriage. The Lavina® 32R-S/32R-S-HV does not include a vacuum dust extractor. The customer must purchase the vacuum dust extractor separately. The hose of the vacuum extractor must be Ø... -
Page 5: Safety Istructions
Make certain that people or vehicles do not enter the work SAFE USE area. The Lavina® 32R-S/32R-S-HV is designed to eliminate all Avoid cables and hoses being in the way. risks correlated with its use. However, it is not possible to ... -
Page 6: Operator
® Superabrasive Owner’s Manual Original Language – Lavina 32R-S-E 11/2014 Only one operator at a time can work with the machine. All personnel in the immediate work area must wear safety glasses with side shields. The operator must be properly trained and well instructed prior operating the machine. -
Page 7: Flipping The Machine Up
® Superabrasive Owner’s Manual Original Language – Lavina 32R-S-E 11/2014 FLIPPING THE MACHINE UP To change the tools put the handle in the flipping (upright) position (Fig. 3.11), grab the steering bracket and pull the machine with all your bodyweight down (one foot on the control box can help) Put the bracket down on the floor (Fig. -
Page 8: Leading Power Cable
® Superabrasive Owner’s Manual Original Language – Lavina 32R-S-E 11/2014 LEADING POWER CABLE It is possible to lead the power cable through a shackle mounted on the hoisting ring (fig. 3.20). It is possible to lead the power cable on the side of the machine with a specially mounted bearer (fig. 3.21; fig.3.22). -
Page 9: Operation
® Superabrasive Owner’s Manual Original Language – Lavina 32R-S-E 11/2014 4.OPERATION PRELIMINARY CONTROLS Inspect the working area as explained in the safety instructions. For wet use, fill in the water tank when the electrical cable is disconnected. Connect the vacuum extractor and ensure that the vacuum hose is clear and it will follow the machine easily. Plug in the machine and make sure that the power cord is free to follow the working direction of the Lavina®... - Page 10 ® Superabrasive Owner’s Manual – Lavina 32R-S-E 11/2014 1. Plug with closure used to connect the panel to the machine through a cable 2. Emergency STOP button used in emergency situations for stopping the machine. Turn on/off the panel. 3. Switch Reset...
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Page 11: Operating The Machine
® Superabrasive Owner’s Manual Original Language – Lavina 32R-S-E 11/2014 OPERATING THE MACHINE Guide the machine in straight lines across the floor, and with each new line overlap a little bit of the previously completed surface. Work at a constant speed allowing the tools time to work at a speed appropriate for the tools’ grit size. Avoid vibrations. -
Page 12: Popular Tools
® Superabrasive Owner’s Manual Original Language – Lavina 32R-S-E 11/2014 6. POPULAR TOOLS RECOMMENDED TOOLS QuickChange System and Tooling feature extremely fast and convenient tool changes, and a long tool life, providing for great long term cost savings. The QuickChange pads are produced in four different bonds for super hard, hard, medium and soft concrete, in a variety of grit sizes. -
Page 13: Exploded View
® Superabrasive Owner’s Manual Original Language – Lavina 32R-S-E 11/2014 7. EXPLODED VIEW GENERAL EXPLODED VIEW (FIG.7.1) TOOL HOLDER FOR MACHINES EXPLODED VIEW (FIG.7.2) BOTTOM COVER ASSEMBLY EXPLODED VIEW (FIG.7.3) PULLEY UNIT EXPLODED VIEW (FIG.7.4) MOTOR SUPPORT EXPLODED VIEW (FIG.7.5) Figure 7.2 Figure 7.1 Figure 7.3 Figure 7.4 Figure 7.5... -
Page 14: Central Shaft Bearing Exploded View (Fig.7.6)
® Superabrasive Owner’s Manual Original Language – Lavina 32R-S-E 11/2014 CENTRAL SHAFT BEARING EXPLODED VIEW (FIG.7.6) TOP COVER EXPLODED VIEW (FIG.7.7) GUARD ASSEMBLY EXPLODED VIEW (FIG.7.8) CARRIAGE EXPLODED VIEW (FIG.7.9) STEERING BRACKET EXPLODED VIEW (FIG.7.10) TOOL HOLDER EXPLODED VIEW (FIG.7.11) Figure 7.8 Figure 7.7 Figure 7.6 Figure 7.9 Figure 7.10 Figure 7.11... -
Page 15: Maintenance And Inspection
CHECK DAILY After operating the Lavina® 32R-S/32R-S-HV, the operator should conduct a visual inspection of the machine. Any defect should be solved immediately. Pay attention to power cords, plugs and vacuum hoses, loose bolts, or screws. -
Page 16: Battery Of The Driving
® Superabrasive Owner’s Manual Original Language – Lavina 32R-S-E 11/2014 BATTERY OF THE DRIVING The machine uses maintenance free battery. The battery charges automatically during work. After long transportation on self move the machine should be switched on to the power supply and the power switch BATTERY-LINE to stay on LINE position, in order to recharge the battery. -
Page 17: Lavina ® 32R-S-E Electrical Schemes With Yaskawa Inverter 380 Volt
® Superabrasive Owner’s Manual Original Language – Lavina 32R-S-E 11/2014 ® LAVINA 32R-S-E ELECTRICAL SCHEMES WITH YASKAWA INVERTER 380 VOLT Main Circuit... - Page 18 ® Superabrasive Owner’s Manual Original Language – Lavina 32R-S-E 11/2014 Motion and Grinding Control Power Supply...
- Page 19 ® Superabrasive Owner’s Manual Original Language – Lavina 32R-S-E 11/2014 Comunication Control panel...
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Page 20: Troubleshooting
® Superabrasive Owner’s Manual Original Language – Lavina 32R-S-E 11/2014 9. TROUBLESHOOTING INDEX OF PROBLEMS AND SOLUTIONS 9.1 REPLACING POWER CORD AND PLUGS When replacing the power cord or plugs always use cords and plugs with the same specifications as the original ones. -
Page 21: Tensioning Used Planetary Belt
® Superabrasive Owner’s Manual Original Language – Lavina 32R-S-E 11/2014 9.3 TENSIONING USED PLANETARY BELT Take the main head of the carriage, like described in the paragraph “Splitting the carriage from the main head”, Dismount the top cover. Noticing speed lost in planetary movement it is possible to tension the belt for planetary movement as described in 9.4 Mounting and tensioning a new planetary belt. -
Page 22: Replacing The Pulleys
® Superabrasive Owner’s Manual Original Language – Lavina 32R-S-E 11/2014 OPTIKRIK II device (Fig.9.5.4). The static belt tension should be approximately 1150N, and 1450N for a new belt. To change the tension, turn loose the bolts (Fig. 9.5.4 11) on top of the puller, LOOSEN THE 5 BOLTS in the middle (Fig.9.5.4 8) also loosen the sectors bolts (Fig. -
Page 23: Fault List Lavina ® 32R-S
® Superabrasive Owner’s Manual – Lavina 32R-S-E 11/2014 ® FAULT LIST LAVINA 32R-S-E Fault Additional conditions Cause Action The display does not Push emergency stop button Panel turned off Release the emergency stop work button clockwise The panel is not connected to No battery . -
Page 24: Fault Diagnosis Inverter Yaskawa V1000
® Superabrasive Owner’s Manual Original Language – Lavina 32R-S-E 11/2014 FAULT DIAGNOSIS INVERTER YASKAWA V1000 Pages are referring to Yaskawa Electric SIEP C710606 18A YASKAWA AC Drive – V1000 Technical Manual... - Page 25 ® Superabrasive Owner’s Manual Original Language – Lavina 32R-S-E 11/2014...
- Page 26 ® Superabrasive Owner’s Manual Original Language – Lavina 32R-S-E 11/2014...
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Page 27: Return Policy For Lavina ® 32R-S
Warranty Policy for LAVINA 32R-S-E Superabrasive Ltd. guarantees that the original purchaser of the Lavina® S-E machine will be covered against defects in material and workmanship for a period of 2 years from the date of delivery or 500 hours of use whichever comes first. -
Page 28: Spare Parts
® Superabrasive Owner’s Manual Original Language – Lavina 32R-S-E 11/2014 12. SPARE PARTS 1. LAVINA®32R‐S‐E GENERAL PARTS ASSEMBLY AND PARTS SPECIFICATIONS Model Item No. Description L32S.10.00.00 L32R-S-E Disc Assembly L32S.05.00.00 L32R-S-E Pin Assembly MAR 8.152 L32R-S-E Tube L32R-20.00.00 L32R-S-E Carriage MAR 8.62... -
Page 29: Lavina®32R-S-E Pulley Unit Parts
® Superabrasive Owner’s Manual Original Language – Lavina 32R-S-E 11/2014 4. LAVINA®32R‐S‐E PULLEY UNIT PARTS Model Item No. Description Pcs. L32R-S-E PL2476/975L9 Endless Transmission V Belt L32R-S-E M16X35DIN933 Bolt L32R-S-E M16DIN127B Spring Washer L32R-S-E M16DIN125A Washer L32R-S-E L32D.10.01.00 Central Pulley L32R-S-E DIN6885A12x8x56 L32R-S-E L32D.10.00.06... -
Page 30: 5A. Lavina®32R-S-E For All Pulley Units
® Superabrasive Owner’s Manual Original Language – Lavina 32R-S-E 11/2014 5a. LAVINA®32R‐S‐E FOR ALL PULLEY UNITS Model Item No. Description Pcs. L32R-S-E L32S-13.00.03 Flange L32R-S-E M6 DIN7980 Spring Washer L32R-S-E M6X16DIN7991 Screw 6. LAVINA®32R‐S‐E CENTRAL SHAFT BEARING PARTS Model Item No. Description Pcs. L32R-S-E B65DIN471 Retaining Ring L32R-S-E... -
Page 31: Lavina®32R-S-E Carriage Parts
® Superabrasive Owner’s Manual Original Language – Lavina 32R-S-E 11/2014 9. LAVINA®32R‐S‐E CARRIAGE PARTS Model Item No. Description Pcs. Item No. Description Pcs. L32R-S-E L32R-21.00.00 Frame M12x45DIN933 Bolt L32R-S-E L32R-27.10.00 Wheel assembly L32D.22.00.00 Handle Positioner L32R-S-E L32R-27.30.00 Wheel Bearing L32-02.00.00.00.02 L32R-S-E M10X20DIN6921 Bolt... -
Page 32: Lavina®32R-S-E Steering Bracket Parts
® Superabrasive Owner’s Manual Original Language – Lavina 32R-S-E 11/2014 10. LAVINA®32R‐S‐E STEERING BRACKET PARTS Model Item No. Description L32R-S-E L32B-02.03.00.00.01-01 Sprocket L32R-S-E L32B-02.03.02.00.00 Left Bracket L32R-S-E L32B-02.03.03.00.00 Right Bracket L32R-S-E L32C.23.00.06 Screw L32R-S-E GN212.3-28-M12-E Swivel Bolt L32R-S-E M12DIN125A Washer L32R-S-E L32B-02.03.00.00.02 Spring L32R-S-E L32C.23.00.21... -
Page 33: Lavina® 32R-S-E Control Box Parts 380 Volt
® Superabrasive Owner’s Manual Original Language – Lavina 32R-S-E 11/2014 14. LAVINA® 32R‐S‐E CONTROL BOX PARTS 380 VOLT LAVINA®32R‐S‐E CONTROL BOX PARTS 380 VOLT Model Item No. Description Pcs. Item No. Description L32R-S-E L20NS-30.30.00 Lamp Unit Incl. Cable L32SHV-30.20.00 Electro Motor Assembly L32R-S-E L20NS-30.10.01 Cable Gland 18,1 L32SHV-30.20.10 Plug assembly/motor/ L32R-S-E 18,1.2 L32SHV-30.20.12...