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LAVINA
21-X User Manual
®
Tech Support Line: 800-987-8403 | www.superabrasive.com | info@superabrasive.us

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Summary of Contents for lavina 21-X

  • Page 1 LAVINA 21-X User Manual ® Tech Support Line: 800-987-8403 | www.superabrasive.com | info@superabrasive.us...
  • Page 2 Superabrasive User Manual Original Language Lavina® 21-X 4/2015...
  • Page 3: Warranty And Returns

    Lavina® 21-X 4/2015 WARRANTY AND RETURNS ® WARRANTY POLICY FOR LAVINA X MACHINES A warranty card must be submitted to Superabrasive within 30 days of purchase in order for the foregoing warranty to apply. You can either mail a hard copy of the warranty card or submit it electronically - see page 2.
  • Page 4: Table Of Contents

    4. OPERATION ............. 9 1. LAVINA®21-X General Parts ........21 Preliminary Controls ..........9 2. LAVINA®21-X Top cover parts 1 ....... 21 ADJUSTING AND MOUNTING TOOLS ....9 4. LAVINA®21-X top cover Parts 2 ....... 22 Plug and cable ............10 3.
  • Page 5: General Information

    4/2015 1. GENERAL INFORMATION This owner’s manual is intended for the operator of the Lavina®21-X machine, the servicing technician as well as for anyone involved with operating or servicing the machine. We recommend that you read the instructions very carefully and follow them strictly.
  • Page 6: Vacuum Connection

    4/2015 VACUUM CONNECTION A connection for a vacuum dust extractor is located on the carriage. The LAVINA® X machine does not include a vacuum dust extractor. The customer must purchase the vacuum dust extractor separately. The hose of the vacuum extractor must be Ø...
  • Page 7: Safety Instructions

    In order to keep the electrical cable from being damaged, no vehicle should cross the zone where electrical  When operating the Lavina®21-X make certain that there is cables are situated. no one, but you around the machine. PROTECTION DEVICES ...
  • Page 8: Operator

    Always wear clothes suitable for the work environment. The operator must have an adequate technical knowledge OPERATOR and preparation.  The Lavina®21-X machine.  The operator must know the machine’s work environment.  Only one operator at a time can work with the machine.
  • Page 9: Preparing The Machine For Transportation

    Pull out the vacuum hoses, and dismount the head from the carriage (Fig. 3.10) (Fig. 3.11). The head of the Lavina®21-X has two handles intended for easy moving and transportation (Fig. 3.11, Fig. 3.12). The LAVINA® X machine is engineered with easy transportation in mind.
  • Page 10: Plug And Cable

    Work at a constant speed allowing the tools time to work at a speed appropriate for the tools’ grit size. Avoid vibrations. Do not stop the Lavina 21 machine in one spot while the tools are still working because they will leave marks on the floor surface.
  • Page 11: Stopping The Machine

    Superabrasive User Manual Original Language Lavina® 21-X 4/2015 STOPPING THE MACHINE The stopping of the machine must be done gradually until the motor stops. Do not stop moving the machine before arresting the motor as the tools could damage the surface. To stop push the emergency/stop button (3).
  • Page 12: Popular Tools

    Superabrasive User Manual Original Language Lavina® 21-X 4/2015 6. POPULAR TOOLS RECOMMENDED TOOLS QuickChange System and Tooling feature extremely fast and convenient tool changes, and a long tool life, providing for great long‐term cost savings. The QuickChange pads are produced in four different bonds for super hard, hard, medium and soft concrete, in a variety of grit sizes.
  • Page 13: Maintenance And Inspection

    CHECK DAILY After operating the Lavina® X machine, the operator should conduct a visual inspection of the machine. Any defect should be solved immediately. Pay attention to power cords, plugs and vacuum hoses, loose bolt or screws.
  • Page 14: Electrical Scheme

    Superabrasive User Manual Original Language Lavina® 21-X 4/2015 ELECTRICAL SCHEME A plug should be attached to the cable (min. 16A; 110V, IP55) according to the standards of the country where the machine will work. The plug should be attached by a technician. The yellow-green cable is ground.
  • Page 15: Troubleshooting

    Superabrasive User Manual Original Language Lavina® 21-X 4/2015 8. TROUBLESHOOTING INDEX OF PROBLEMS AND SOLUTIONS 8.1 REPLACING POWER CORD AND PLUGS When replacing the plugs always use plugs with specifications as the original ones. Never use lower quality or different type.
  • Page 16 Superabrasive User Manual Original Language Lavina® 21-X 4/2015 Figure 9.3.2 Figure 9.3.3 Figure 9.3.1 Figure 9.3.4 Figure 9.3.5 Figure 9.3.6 Figure 9.3.7 Figure 9.3.8 Figure 9.3.9 Mount the holder on the machine using the same socket as mentioned in 8.2 (Fig.8.3.10;Fig.8.3.11). The retaining washer fits into the central hole of adaptor and the four bolts into the thread holes.
  • Page 17: Tensioning Used Planetary Belt

    Superabrasive User Manual Original Language Lavina® 21-X 4/2015 8.4 TENSIONING USED PLANETARY BELT If the belt slips or is broken separate the carriage from main head, pull out motor plug (Fig. 8.4.1), water-(Fig. 8.4.2) (Fig. 8.4.3) and vacuum tubes. Unscrew the four bolts (Fig.8.4.4) and take the upper cover (Fig.8.4.5).
  • Page 18: Mounting And Tensioning A New Planetary Belt

    Superabrasive User Manual Original Language Lavina® 21-X 4/2015 8.5 MOUNTING AND TENSIONING A NEW PLANETARY BELT Unscrew the two bolts and the nut of the tensioning device(Fig. 8.4.6)(Fig. 8.4.7)(Fig. 8.4.8). Unscrew the stop nut and turn the tensioner to loosen the belt (Fig. 8.4.9). Take off the old belt. Put the new belt (Fig.
  • Page 19: Replacing The Pulley Units

    Superabrasive User Manual Original Language Lavina® 21-X 4/2015 Figure 8.6.7 Figure 8.6.5 Figure 8.6.6 Figure 8.6.8 Figure 8.6.9 Tighten the three nuts (Fig. 8.6.3-2) (Fig. 8.6.4), screw the bolt (Fig. 8.6.3-5) (Fig. 8.6.7) and tighten the stopping nut (Fig. 8.6.3-4) (Fig. 8.6.8). Check again the tension of the belt (Fig. 8.6.6).
  • Page 20: Motor Connection

    Superabrasive User Manual Original Language Lavina® 21-X 4/2015 Figure 8.7.2 Figure 8.7.3 8.8 MOTOR CONNECTION The cable from the outlet should not be longer than 20 m or 65 feet, because the use of longer cable or cable with lower section than the indicated above, could cause problems during the working process.
  • Page 21: Spare Parts

    Pcs. L21X-20.00.00 Carriage D40L430 Vacuum Hose MAR8.380 Tube L21-40.00.00 Pin Assembly L21X-10.00.00 Main Head L16P-00.00.00.01 Three-Way Air Duct 2. LAVINA®21-X TOP COVER PARTS 1 Item No. Description Pcs. L20SPS-05.00.00.00 Guard Assembly M6X10ISO7380F Screw L20X-19.00.00 Top Cover L21X-16.00.02 Cover M8X20DIN6921 Bolt L21X-16.00.01...
  • Page 22: Lavina®21-X Top Cover Parts 2

    Lavina® 21-X 4/2015 3. LAVINA®21-X GUARD PARTS Item No. Description Pcs. D4X10DIN7337 Rivet M4DIN9021A Washer L20SPS-05.00.00.01 Ring L20SPS-05.00.00.02 Guard 4. LAVINA®21-X TOP COVER PARTS 2 Item No. Description Pcs. M5X16DIN84A Screw L25SPS-04.01.00.00 Vacuum Port Spring M5DIN127B Washer M5DIN125A Washer M5DIN934 M12DIN985 L20X-19.00.01...
  • Page 23: Lavina®21-X Bottom Cover Parts

    Superabrasive User Manual Original Language Lavina® 21-X 4/2015 6. LAVINA®21-X BOTTOM COVER PARTS Item No. Description Pcs. A44.00.00 Tool Holder A44 M8X20DIN6921 Bolt A42.04.01 Adaptor TWVA00800 V-Ring Type A M6X12DIN933 Bolt M6 /Zn/UN9440 Washer L21X-13.00.00 Bottom Cover M5X12DIN6921 Bolt L21X-13.00.02...
  • Page 24: Lavina®21-X Transmission Belt Parts

    Superabrasive User Manual Original Language Lavina® 21-X 4/2015 7. LAVINA®21-X TRANSMISSION BELT PARTS Item No. Description Pcs. OMEGAHP15955MHP25 Endless Transmission Belt L21X-17.00.00 Tensioning Support M8DIN6923 M8DIN934 L21X-17.00.01 M8X16DIN6921 Bolt L21X-17.00.02 Plain Washer L21X-17.30.00 Support DIN6885A6X6X28 L21X-10.00.02 Central Pulley M6X35X1.4 Washer...
  • Page 25: Lavina®21-X Pulley Unit Parts

    Superabrasive User Manual Original Language Lavina® 21-X 4/2015 8. LAVINA®21-X PULLEY UNIT PARTS Item No. Description Pcs. Item No. Description Pcs. M10X30DIN912 Screw UN3319E26395 Distance Screw M10DIN128A Washer 6013 Roller Assembly M10DIN125A Washer L25SPS-00.00.00.34 Distance Ring S216 Electro Motor B65DIN471...
  • Page 26: Lavina® 21-X Tool Holder Parts

    Superabrasive User Manual Original Language Lavina® 21-X 4/2015 9. LAVINA® 21-X TOOL HOLDER PARTS SEE ALSO FIG.8.3.12/ Item No. Description Pcs. A40.10.00 Quick Change Assembly A31.12.00 Keylock Set A40.11.00 Quick Change plate A41.12.00 Security set 1.3.1 A41.00.05 Washer A41 A25.00.10-K...
  • Page 27 Superabrasive User Manual Original Language Lavina® 21-X 4/2015...
  • Page 28: Lavina®21-X Electrical Parts

    Superabrasive User Manual Original Language Lavina® 21-X 4/2015 1.8kW 100-120V 11. LAVINA®21-X ELECTRICAL PARTS A0005-1 Hour Meter 110V K1019 Socket-Plug Kit 220V A0006 Emergency Stop A0009 Button With Cap A1010-1 Control Box A0011-1 Relay 110V A0013-1 Cable and Plug A1014...

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