Table of Contents
Related Manuals for eXact PipeCut 220 Pro Series
Summary of Contents for eXact PipeCut 220 Pro Series
- Page 1 English Operating Instructions PipeCut 220 Pro Series These are the original instructions. All instructions are available on web-site: exacttools.com/manuals Patents: US 7,257,895, JP 4010941, EP 1301311, FI 108927, KR 10-0634113...
- Page 2 Intentionally left blank...
- Page 3 Ductile Iron only. Exact DIAMOND X discs cannot be sharpened. Declaration of Conformity We declare under our sole responsibility that the pipe cutting machines Exact PipeCut 220 Pro Series Described under” Technical Data” are in conformity with the following standards or standardization documents:...
- Page 4 English FIGURE A Unlocking switch Power switch Power switch locking lever (in front of the switch) Blade guard cover Overload indicator lights Moving blade-guard Motor unit locking screws (2pcs) Cutting depth adjusting wheel Gripper adjusting wheel 10 Handle 11 Blade guard screw 12 Blade lock pin 13 Rating plate 14 Motor unit...
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Page 5: Table Of Contents
Cutting around the pipe Overload protection and RPM adjustment Explanation if indicator lights Improving possible misalignment of the cut Cutting result adjustment on Exact PipeCut 220 Pro Series Using the cutting depth adjustment Installing and changing the blade Maintenance and servicing instructions... -
Page 6: Technical Data
Package contents, please check that the package contains the following items: Exact PipeCut System Shoulder Bag Exact PipeCut 220 Pro Series pipe saw with blade installed Pipe Cutting supports 4 pcs Operating instructions Allen keys, 5 mm and 2 mm, attached to saw... -
Page 7: Safety
Saw blade: Saw blade behind this cover, do not WARNING: insert fingers or other body parts inside this cover. If Pipecut Exact PipeCut 220 Pro Series tool is used Operating, safety and service with generator or extension cords, their minimum... - Page 8 Safety English dust mask, non-skid safety shoes, hard hat, or hearing General power tool safety warnings protection used for appropriate conditions will reduce personal injuries. WARNING: Read all safety warnings, c) Prevent unintentional starting. Ensure the switch illustrations and specifications provided with this is in the off-position before connecting to power power tool.
- Page 9 Safety English different from those intended could result in a Further safety instructions hazardous situation. h) Keep handles and grasping surfaces dry, clean Kickback causes and related warnings and free from oil and grease. Slippery handles and – kickback is a sudden reaction to a pinched, jammed grasping surfaces do not allow for safe handling and or misaligned saw blade, causing an uncontrolled saw control of the tool in unexpected situations.
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Page 10: Product Features
Plastic 35 mm (1.4") The pipe saw must never be used in the PipeCut 220 Pro Series pipe saw can be used to cut all following cases: normal pipe materials, such as steel, stainless steel, There is water or another liquid, explosive gases, or ... -
Page 11: Operation
Operation English Exact PipeCut 220 Pro Series pipe cutting system operation instructions Before operating the tool Ensure that motor unit is in the upright position. FIGURE B1 Check that the disc is correctly fitted, in good condition and suitable for the material to be cut. -
Page 12: Piercing The Pipe Wall
Operation English Piercing the pipe wall FIGURE D Hold the pipe saw operating handle firmly with your right hand and place your left foot on top of the pipe approximately 50 cm from the pipe saw. To start the motor, release the power-switch locking lever first (FIGURE D/1) and push the power switch all the way in (FIGURE D/2). - Page 13 Operation English Prevent the pipe from turning again and start a new FIGURE H feeding movement. Feed continuously forward for about 1/6 of the pipe's circumference (FIGURE H). Release the pipe and pull the pipe saw back again. Repeat until the pipe is cut off. Select the feeding speed as per the material and the thickness of the wall: - Too high speed can damage the blade, overload the...
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Page 14: Overload Protection And Rpm Adjustment
Operation English RPM selector and Overload protector Error code display The saw has a two-speed blade RPM speed control If the electronic control unit senses a problem (FIGURE A / 15). When cutting stainless or acid- situation, it will give an error code indicating the proof steel use the lower RPM setting l. -
Page 15: Cutting Result Adjustment On Exact Pipecut
Operation English Cutting result adjustment on Exact PipeCut 220 Pro Series Adjusting the gripper device FIGURE L In case of misalignment of the cutting result, the first thing to check is the gripper device alignment. Alignment can be checked with the laser: 1) Attach the unit to the pipe with the tension used for cutting. -
Page 16: Using The Cutting Depth Adjustment
Operation English Using the cutting depth adjustment (if equipped) Cutting depth of the blade can be adjusted for FIGURE P maximum blade performance. To reduce blade body drag and maximize blade life, it is recommended to adjust the cutting depth so that the teeth of the blade are just visible inside the pipe. -
Page 17: Installing And Changing The Blade
Operation English Installing and changing the saw blade Maintenance and servicing instructions Remove the power plug from the socket before WARNING: To reduce the risk of injury, turn the servicing or cleaning the pipe saw. All maintenance unit off and disconnect it from the power source before operations carried out on the pipe saw's electrical installing and removing accessories, before adjusting components must be carried out by an approved... -
Page 18: Environment / Disposal
Warranty interruption. The pipecut will overheat and metal parts Term, at our discretion we will repair the Exact PipeCut can become very hot. In this case, the motor, the Saw or supply an entirely new or factory reconditioned gearbox and the blade may become damaged. -
Page 19: Extra Equipment
English Factors influencing blade lifespan: Blade suitability Pipe material Blade suitability for the pipe material Exact TCT: Suitable for cutting steel and all kinds of Correct motor speed setting plastic pipe material Pipe wall thickness Exact Cermet: Suitable for cutting stainless steel ... -
Page 20: Theoretical Maximum Cutting Depths
140, 165, 180 OD/mm Maximum recommended pipe wall thicknesses of different materials, which can be cut by Exact 220 Pro Series machine 220 Pro Series Steel pipes Max.pipe wall thickness 16 mm (0,6") 230V / 0.5” (12mm) 120V Stainless steel pipes Max.pipe wall thickness 16 mm (0,6") 230V / 0.5”...
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