Graco Falcon Instructions-Parts List Manual

Air–assisted and airless packages
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Instructions–Parts List
Falcon and Falcon II Air–Assisted
and Airless Packages
Fine–finish spray package for waterborne and solvent–based fluids. For
professional use only.
Not for use in explosive atmospheres.
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
See page 2 for Table of Contents.
Model 232810 Shown
308994R
ENG

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Summary of Contents for Graco Falcon

  • Page 1 Instructions–Parts List Falcon and Falcon II Air–Assisted 308994R and Airless Packages Fine–finish spray package for waterborne and solvent–based fluids. For professional use only. Not for use in explosive atmospheres. Important Safety Instructions Read all warnings and instructions in this manual.
  • Page 2: Table Of Contents

    1000 psi (6.9 MPa, 69 bar) 100 psi (0.7 MPa, 6.9 bar) no gun, no wall mount hoses 232815 Falcon II 20:1 1500 psi (10.3 MPa, 103.5 bar) 68 psi (0.5 MPa, 4.7 bar) plastic wall mount 232817 Falcon II 20:1 1500 psi (10.3 MPa, 103.5 bar)
  • Page 3: List Of Models

    D This equipment is for professional use only. D Read all instruction manuals, tags, and labels before operating the equipment. D Use the equipment only for its intended purpose. If you are uncertain about usage, call your Graco distributor. D Do not alter or modify this equipment. Use only genuine Graco parts and accessories.
  • Page 4 Permanently coupled hoses cannot be repaired; replace the entire hose. D Use only Graco approved hoses. Do not remove any spring guard that is used to help protect the hose from rupture caused by kinks or bends near the couplings.
  • Page 5 WARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result in a fire or explosion and serious injury. D Ground all equipment in the work area. Refer to Grounding on page 10. D If there is any static sparking or you feel an electric shock while using this equipment, stop spray- ing immediately.
  • Page 6: Installation

    Use a parts drawing. coalescing air filter in the main air supply line. NOTE: Always use Genuine Graco Parts and Acces- sories, available from your Graco distributor. If you Fig. 1. Ensure that the wall is strong enough to support...
  • Page 7 39 Lens Covers Red-Handled Bleed-Type Master Air Valve (required, for pump) Pump Outlet G Pump Air Regulator (Red Knob) Air Relief Valve (Falcon II only) Gun Air Regulator (Gray Knob) (H) Air Relief Valve M Wet Cup Wall–Mounted Air–Assisted Spray Package 232810 Shown Mount the pump assembly so the top of the bracket is 4 to 5 ft (1.2 to 1.5 m) above the floor.
  • Page 8 D The gun swivel (38) allows for freer gun move- the air pressure to the pump. ment and comes attached to the blue hose. D The air relief valve (H) (on Falcon II and Air–As- sisted packages only) opens automatically to Install the Pump – Wall Mount Packages prevent overpressurization of the pump.
  • Page 9: Wall Mounting Template

    WALL MOUNTING TEMPLATE THIS END UP CUT HERE 2.25 in. 3.0 in. 9141A Fig. 2 308994...
  • Page 10 Installation Grounding 4. Spray gun: ground through connection to a prop- erly grounded fluid hose and pump. WARNING 5. Fluid supply container: follow your local code. FIRE AND EXPLOSION HAZARD 6. Object being sprayed: follow your local code. Before operating the pump, ground the system as explained below.
  • Page 11: Operation

    Operation Pump Wall Bracket 23 Suction Hose 25 Filter 28 Air-Assisted Spray Gun 31 Gun Fluid Supply Hose 34 Gun Air Supply Hose 35 Ground Wire 38 Gun Filter/Swivel Electrically Conductive Air Supply Hose Bleed-Type Master Air Valve (for accessories) Air Line Filter Red-Handled Bleed-Type Master Air Valve (required,...
  • Page 12 Operation Pressure Relief Procedure Airless Packages 1. Fig. 4. Shut off power to the pump by closing the WARNING bleed–type master air valve (E, required in the system). SKIN INJECTION HAZARD The system pressure must be manually 2. Lock the gun trigger safety. relieved to prevent the system from starting or spraying accidentally.
  • Page 13 Fig. 4. Before starting, fill wet cup (M) 1/3 full with hang as shown in Fig. 4, to assist fluid flow into Graco Throat Seal Liquid (TSL) or compatible solvent. pump. 6. Hold metal part of gun (28) firmly to side of WARNING grounded metal pail and hold trigger open.
  • Page 14 Example: WARNING Pump Ratio x Pump Air Regulator = Fluid Setting Pressure SKIN INJECTION HAZARD Falcon I 30 psi (0.21 MPa, = 300 psi (10:1 ratio) 2.1 bar) (2.1 MPa, To reduce the risk of component rupture 21 bar) and serious injury, including injection, do Falcon II 30 psi (0.21 MPa,...
  • Page 15 Operation 4. Fig. 6. Close off pattern adjustment air by turning knob (S) clockwise (in) all the way. This sets gun for its widest pattern. 5. Fig. 7. Set atomizing air pressure at about 5 psi (0.35 bar, 35 kPa) when triggered. Check spray pattern, then slowly increase air pressure until tails are completely atomized and pulled into spray pattern.
  • Page 16 Maintenance D Before fluid drys or settles out in a dormant pump Preventive Maintenance Schedule (check the pot life of catalyzed fluids) The operating conditions of your particular system D Before storing the pump. determine how often maintenance is required. Estab- lish a preventive maintenance schedule by recording Flush with a fluid that is compatible with the fluid you when and what kind of maintenance is needed, and...
  • Page 17 Notes 308994...
  • Page 18 Falcon Parts Drawing Model 232810 Shown 31* REF * Not provided with model 232812. 34* REF TI0131B 308994...
  • Page 19 Falcon Parts List Falcon Models: 232810, 232812 and 288124 Part No. Description Part No. Description 241594 PUMP, Falcon, 10:1 162453 NIPPLE (see manual 308996) 166846 FITTING, adapter 243594 BRACKET, pump 288844 GUN ASSY, plastic (see manual 311001) 100016 WASHER, lock...
  • Page 20 Falcon ll Parts Drawing Model 232815 Shown 31* REF * Not provided with model 232817. 34* REF TI0130B 308994...
  • Page 21 Falcon ll Parts List Falcon ll Models: 232815, 232817 and 288127 Part No. Description Part No. Description 241595 PUMP, Falcon, 20:1 162453 NIPPLE (see manual 308996) 166846 FITTING, adapter 243594 BRACKET, pump 24C854 GUN ASSY, plastic (see manual 311001) 100016...
  • Page 22 Airless Falcon ll with Stand Parts Drawing Model 15D077 Shown TI3890A 308994...
  • Page 23 Airless Falcon ll with Stand Parts List Model 15D077 Part No. Description Part No. Description 100015 NUT, hex 159840 ADAPTER 100016 WASHER, lock 160430 GAUGE, press, air 159841 ADAPTER 195342 ADAPTER, 1/8(m) x 1/4(f), sst 100270 SCREW, hex 218743 FRAME, stand, pump...
  • Page 24 Falcon with 2-Wheel Cart Parts Drawing Model 233064 Shown TI0132B 308994...
  • Page 25 Falcon with 2-Wheel Cart Parts List Falcon Models: 233064, 233939, 288125 and 288128 Part No. Description Part No. Description 241594 PUMP, Falcon, 10:1 (233064,233065) 166846 FITTING, adapter (see manual 308996) 288844 GUN ASSY, plastic (see manual 311001) 241595 PUMP, Falcon, 20:1 (233939,233945)
  • Page 26 Falcon with 4-Wheel Cart Parts Drawing Model 232820 Shown 44, 45 TI0132B 308994...
  • Page 27 Falcon with 4-Wheel Cart Parts List Falcon Models: 232820, 232822, 232823, 233938, 288126, 288129 Part No. Description Part No. Description 241594 PUMP, Falcon, 10:1 181163 HOUSING, filter (232820, 232821, 232822, (used on models 232820, 232821, see manual 308996) 232823, and 232824)
  • Page 28: Parts

    70 psi (0.48 MPa, 4.8 bar) 100 psi (0.7 MPa, 7 bar) Falcon 66.47 dB(A) 67.53 dB(A) 70.81 dB(A) Falcon ll 68.40 dB(A) 70.34 dB(A) 74.56 dB(A) Sound Power Levels dB(A) (tested in accordance with ISO 9614–2) Input Air Pressures at 20 cycles per minute...
  • Page 29 3.4,34 0.14 0.07 1.7, 17 liters/minute liters/minute FLUID FLOW (TEST FLUID: NO. 10 WEIGHT OIL) FLUID FLOW (TEST FLUID: NO. 10 WEIGHT OIL) FALCON ll 20:1 FALCON ll 20:1 scfm Fluid Outlet Pressure Air Consumption MPa, bar m#/min 2400 10.0 16.6, 166...
  • Page 30: Dimensions

    Model 232810 Shown Mount the pump assembly so the top of the bracket is 4 to 5 ft (1.2 to 1.5 m) above the floor. 9139A Pump Model 232810 to 232812, 288124 Falcon 10:1 21.2 in. 13 in. 17 in. 5.5 in.
  • Page 31 Notes 308994...
  • Page 32: Graco Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

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Falcon ii

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