l e c t r i c , H e a t e d , I n t e g r a t e d P l u r a l C o m p o n e n t P r o p o r t i o n i n g S y s t e m W i t h I n t e g r a t e d G e n e r a t o r . F o r

s p r a y i n g p o l y u r e t h a n e f o a m a n d p o l y u r e a c o a t i n g s . F o r p r o f e s s i o n a l u s e o n l y . N o t f o r u s e i n e x p l o s i v e

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i n s t r u c t i o n s .

PROVEN QUALITY. LEADING TECHNOLOGY.

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Summary of Contents for Graco Reactor E-30i

Page 1 Repair-Parts 3A1706K Reactor® E-30i and E-XP2i l e c t r i c , H e a t e d , I n t e g r a t e d P l u r a l C o m p o n e n t P r o p o r t i o n i n g S y s t e m W i t h I n t e g r a t e d G e n e r a t o r . F o r s p r a y i n g p o l y u r e t h a n e f o a m a n d p o l y u r e a c o a t i n g s .
Page 2 Contents W a r n i n g s ............. 3 e p a i r B o o s t e r H e a t e r .
Page 3 Warnings Warnings T h e f o l l o w i n g w a r n i n g s a r e f o r t h e s e t u p , u s e , g r o u n d i n g , m a i n t e n a n c e a n d r e p a i r o f t h i s e q u i p m e n t . T h e e x c l a m a t i o n p o i n t s y m b o l a l e r t s y o u t o a g e n e r a l w a r n i n g a n d t h e h a z a r d s y m b o l r e f e r s t o p r o c e d u r e - s p e c i ﬁ...
Page 4 Warnings WARNING S K N N J E C T O N H A Z A R D H i g h - p r e s s u r e ﬂ u i d f r o m d i s p e n s i n g d e v i c e , h o s e l e a k s , o r r u p t u r e d c o m p o n e n t s w i l l p i e r c e s k i n .
Page 5 Warnings WARNING P R E S S U R Z E D A L U M N U M H A Z A R D U s e o f ﬂ u i d s t h a t a r e i n c o m p a t i b l e w i t h a l u m i n u m i n p r e s s u r i z e d e q u i p m e n t c a n c a u s e s e r i o u s c h e m i c a l r e a c t i o n a n d e q u i p m e n t r u p t u r e .
Page 6 Warnings WARNING B A T T E R Y H A Z A R D T h e b a t t e r y m a y l e a k , e x p l o d e , c a u s e b u r n s , o r c a u s e a n e x p l o s i o n i f m i s h a n d l e d . •...
Page 7 Important Two-Component Material Information Important Two-Component Material Information Isocyanate Conditions Moisture Sensitivity of Isocyanates C r o s s - c o n t a m i n a t i o n c a n r e s u l t i n c u r e d S p r a y i n g o r d i s p e n s i n g m a t e r i a l s c o n t a i n i n g m a t e r i a l i n ﬂ...
Page 8 Important Two-Component Material Information Foam Resins with 245 fa Blowing Changing Materials Agents C h a n g i n g t h e m a t e r i a l t y p e s u s e d i n y o u r e q u i p m e n t r e q u i r e s s p e c i a l a t t e n t i o n t o a v o i d e q u i p m e n t d a m a g e S o m e f o a m b l o w i n g a g e n t s w i l l f r o t h a t t e m p e r a t u r e s a n d d o w n t i m e .
Page 9 Proportioner Models Proportioner Models E-30i Series P a r t A v a i l a b l e n c l u d e s : V o l t a g e T o t a l M a x F l o w A p p r o x i - M a x i m u m A u x i l i a r y...
Page 10 Proportioner Models Approvals M o d e l A p p r o v a l s : 2 5 9 0 7 9 C o n f o r m s t o A N S I / U L S t d . 7 3 C e r t i ﬁ e d t o C A N / C S A S t d . C 2 2 . 2 N o . 6 8 2 5 9 0 8 0 2 5 9 0 8 1 C o n f o r m s t o A N S I / U L S t d .
Page 11 Systems Systems M a x i m u m H e a t e d H o s e G u n R e m o t e F l u i d W o r k i n g P a r t P r o p o r t i o n e r D i s p l a y...
Page 12 Accessories Systems with Air Compressor M a x i m u m H e a t e d H o s e G u n R e m o t e F l u i d W o r k i n g A i r P a r t P r o p o r t i o n e r...
Page 13 Supplied Manuals Related Manuals Supplied Manuals T h e f o l l o w i n g m a n u a l s a r e s h i p p e d w i t h t h e e a c t o r . M a n u a l s a r e a v a i l a b l e a t w w w .
Page 14 Troubleshooting Troubleshooting Error Codes and Troubleshooting Note T h e r e a r e t h r e e t y p e s o f e r r o r s t h a t c a n o c c u r . E r r o r s a r e i n d i c a t e d o n t h e d i s p l a y a s w e l l a s b y t h e l i g h t E r r o r c o d e s a r e s t o r e d i n t h e e r r o r l o g a n d t o w e r ( o p t i o n a l ) .
Page 15 Troubleshooting E r r o r E r r o r T y p e N a m e C a u s e S o l u t i o n C o d e L o c a t i o n A 4 C H H o s e A L A M...
Page 16 Troubleshooting E r r o r E r r o r T y p e N a m e C a u s e S o l u t i o n C o d e L o c a t i o n A 4 N M M C M A L A M...
Page 17 Troubleshooting E r r o r E r r o r T y p e N a m e C a u s e S o l u t i o n C o d e L o c a t i o n C A C A B o o s t A A L A M...
Page 18 Troubleshooting E r r o r E r r o r T y p e N a m e C a u s e S o l u t i o n C o d e L o c a t i o n D A D X M C M A L A M...
Page 19 Troubleshooting E r r o r E r r o r T y p e N a m e C a u s e S o l u t i o n C o d e L o c a t i o n M B N 0 M C M A D V I -...
Page 20 Troubleshooting E r r o r E r r o r T y p e N a m e C a u s e S o l u t i o n C o d e L o c a t i o n P 7 A X M C M A L A M...
Page 21 Troubleshooting E r r o r E r r o r T y p e N a m e C a u s e S o l u t i o n C o d e L o c a t i o n T A E H e a t D E V I A T I O N...
Page 22 Troubleshooting E r r o r E r r o r T y p e N a m e C a u s e S o l u t i o n C o d e L o c a t i o n T 2 D A B o o s t A A L A M...
Page 23 Troubleshooting E r r o r E r r o r T y p e N a m e C a u s e S o l u t i o n C o d e L o c a t i o n T 4 C A B o o s t A A L A M...
Page 24 Troubleshooting E r r o r E r r o r T y p e N a m e C a u s e S o l u t i o n C o d e L o c a t i o n T 4 D H H o s e A L A M H i g h C h e m i c a l...
Page 25 Troubleshooting E r r o r E r r o r T y p e N a m e C a u s e S o l u t i o n C o d e L o c a t i o n T 6 A E H e a t A L A M T D F a u l t...
Page 26 Troubleshooting E r r o r E r r o r T y p e N a m e C a u s e S o l u t i o n C o d e L o c a t i o n T 8 A E H e a t A L A R M...
Page 27 Troubleshooting E r r o r E r r o r T y p e N a m e C a u s e S o l u t i o n C o d e L o c a t i o n T 8 A E H e a t A L A M...
Page 28 Troubleshooting E r r o r E r r o r T y p e N a m e C a u s e S o l u t i o n C o d e L o c a t i o n V 4 C M M C M A L A M B u s O v e r v o l t a g e...
Page 29 Troubleshooting System F o r a i r c o m p r e s s o r s e r v i c e o r w a r r a n t y , c o n t a c t t h e C h a m p i o n d i v i s i o n o f G a r d n e r - D e n v e r . S e e S u p p l i e d M a n u a l s , p a g e 1 3 , f o r c o n t a c t s .
Page 30 Troubleshooting P r o b l e m C a u s e S o l u t i o n E l e c t r i c m o t o r c o o l i n g f a n s n o t T r i p p e d c i r c u i t b r e a k e r ( C B 0 3 ) .
Page 31 Troubleshooting Coolant System P r o b l e m C a u s e S o l u t i o n P r o p o r t i o n e r C o o l a n t L o o p A i r b u b b l e s i n s i g h t g l a s s .
Page 32 Troubleshooting P r o b l e m C a u s e S o l u t i o n E n g i n e C o o l a n t L o o p E n g i n e c o o l a n t d o e s n o t r e a c h f u l l a d i a t o r f a n d o e s n o t s h u t o f f .
Page 33 Troubleshooting Hose Heat System B e f o r e p e r f o r m i n g a n y t r o u b l e s h o o t i n g p r o c e d u r e s : e l i e v e P r e s s u r e .
Page 34 Troubleshooting P r o b l e m C a u s e S o l u t i o n E r r a t i c h o s e t e m p e r a t u r e . F a u l t y F T S c o n n e c t i o n s .
Page 35 Troubleshooting P r o b l e m C a u s e S o l u t i o n H o s e s n e a r e a c t o r a r e w a r m , b u t S h o r t e d c o n n e c t i o n o r f a i l e d h o s e W i t h p o w e r o f f , c h e c k t h e h o s e h o s e s d o w n s t r e a m a r e c o l d .
Page 36 Troubleshooting Booster Heater B e f o r e p e r f o r m i n g a n y t r o u b l e s h o o t i n g p r o c e d u r e s : e l i e v e P r e s s u r e .
Page 37 Troubleshooting Load Center Diagnostics e f e r e n c e e p l a c e e l a y s a n d F u s e s , p a g e 6 4 , a n d L o a d C e n t e r W i r i n g D i a g r a m , p a g e 1 4 3 .
Page 38 Troubleshooting L o a d C e n t e r C o m p o n e n t I d e n t i ﬁ c a t i o n M a n u a l V a l v e S w i t c h O N ( e n g i n e o f f ) F i g u r e 1 F i g u r e 2 a d i a t o r F a n F u s e...
Page 39 Troubleshooting D e s c r i p t i o n L E D O f f F l a s h i n g L E D S e q u e n c e f o r E n g i n e S t a r t u p a n d O p e r a t i o n 1 .
Page 40 Troubleshooting Engine C o n t a c t P e r k i n s f o r d i e s e l e n g i n e s e r v i c e o r w a r r a n t y . S e e S u p p l i e d M a n u a l s , p a g e 1 3 P r o b l e m C a u s e...
Page 41 Troubleshooting P r o b l e m C a u s e S o l u t i o n e f e r e n c e L o a d C e n t e r D i a g n o s t i c s , p a g e 3 7 E n g i n e d o e s n o t t u r n o v e r .
Page 42 Troubleshooting P r o b l e m C a u s e S o l u t i o n e f e r e n c e L o a d C e n t e r D i a g n o s t i c s , p a g e 3 7 E n g i n e t u r n s o v e r , b u t d o e s n o t L o w f u e l l e v e l .
Page 43 Troubleshooting P r o b l e m C a u s e S o l u t i o n e f e r e n c e L o a d C e n t e r D i a g n o s t i c s , p a g e 3 7 E n g i n e s h u t s d o w n , E n g i n e L o o s e o r i n c o r r e c t w i r i n g e f e r t o s c h e m a t i c s , v e r i f y...
Page 44 Troubleshooting P r o b l e m C a u s e S o l u t i o n e f e r e n c e L o a d C e n t e r D i a g n o s t i c s , p a g e 3 7 E n g i n e s h u t s d o w n , E n g i n e L o w e n g i n e c o o l a n t l e v e l .
Page 45 Troubleshooting P r o b l e m C a u s e S o l u t i o n E n g i n e s h u t s d o w n . E n g i n e L o w o i l l e v e l .
Page 46 Repair Repair 2 . C l o s e g u n ﬂ u i d i n l e t v a l v e s A a n d B . e p a i r i n g t h i s e q u i p m e n t r e q u i r e s a c c e s s t o p a r t s t h a t m a y c a u s e e l e c t r i c s h o c k o r o t h e r s e r i o u s i n j u r y i f w o r k i s n o t p e r f o r m e d p r o p e r l y .
Page 47 Repair Flushing • T o ﬂ u s h f e e d h o s e s , p u m p s , a n d h e a t e r s s e p a r a t e l y f r o m h e a t e d h o s e s , s e t P E S S U E E L I E F / S P A Y v a l v e s ( S A , S B ) t o P E S S U E T o p r e v e n t ﬁ...
Page 48 Repair Flush Inlet Strainer Screen e m o v e t h e s c r e e n ( A ) f r o m t h e s t r a i n e r m a n i f o l d . T h o r o u g h l y ﬂ u s h t h e s c r e e n w i t h c o m p a t i b l e s o l v e n t a n d s h a k e i t d r y .
Page 49 Repair Shutdown NOTICE 8 . T u r n m a i n p o w e r s w i t c h o f f . P r o p e r s y s t e m s e t u p , s t a r t u p , a n d s h u t d o w n p r o c e d u r e s a r e c r i t i c a l t o e l e c t r i c a l e q u i p m e n t r e l i a b i l i t y .
Page 50 Repair Drain Coolant b . P l a c e t h e o t h e r e n d o f t h e d r a i n t u b e i n a w a s t e c o n t a i n e r . O p e n t h e d r a i n v a l v e . D r a i n c o o l a n t u n t i l c o o l a n t i s n o l o n g e r v i s i b l e i n t h e s i g h t g l a s s .
Page 51 Repair 6 . T o d r a i n e n g i n e c o o l a n t l o o p : e m o v e t h e e n g i n e c o o l a n t l o o p ( C ) c a p . S e e F i g .
Page 52 Repair e p l a c e c a p a n d t i g h t e n p a s t t h e s a f e t y l a t c h O n l y u s e c o o l a n t s o l u t i o n s t h a t a r e c o m p a t i b l e w i t h p o s i t i o n .
Page 53 Repair Coolant Speciﬁcations 1 . F o l l o w P r e s s u r e e l i e f P r o c e d u r e , p a g e 4 6 2 .
Page 54 Repair Remove Pump 9 . A l l o w e n g i n e d w e l l t i m e . NOTICE A l l o w e n g i n e d w e l l t i m e , p e r m a n u f a c t u r e r r e c o m m e n d a t i o n s , p r i o r t o s h u t d o w n .
Page 55 Repair Note 1 8 . P u s h r e t a i n i n g w i r e c l i p ( E ) u p . P u s h p i n ( F ) o u t .
Page 56 Repair Install Pump 1 1 . A p p l y t h i n ﬁ l m o f T S L t o b a r b e d ﬁ t t i n g s . U s i n g t w o h a n d s , s u p p o r t t u b e s ( T ) w h i l e p u s h i n g Note s t r a i g h t o n t o b a r b e d ﬁ...
Page 57 Repair 9 . A l l o w e n g i n e d w e l l t i m e . NOTICE A l l o w e n g i n e d w e l l t i m e , p e r m a n u f a c t u r e r r e c o m m e n d a t i o n s , p r i o r t o s h u t d o w n .
Page 58 Repair I n s t a l l a t i o n 4 . P u s h d r i v e h o u s i n g ( 3 0 2 ) o n t o m o t o r ( 3 0 1 ) . I n s t a l l s c r e w s ( 3 1 2 , 3 1 9 ) a n d w a s h e r s ( 3 1 4 ) .
Page 59 Repair Repair Motor Brushes B r u s h e m o v a l e m o v e m o t o r c o v e r , s c r e w s . e m o v e b r u s h i n s p e c t i o n c o v e r s , a n d s c r e w s f r o m t o p a n d Note b o t t o m o f m o t o r .
Page 60 Repair B r u s h I n s t a l l a t i o n 3 . I n s t a l l s p r i n g ( S ) s o i t w i l l u n c o i l o n t o b r u s h ( B ) , a s s h o w n .
Page 61 Repair e i n s t a l l f a n a s s e m b l y a n d p l a t e s . 5 . D i s c o n n e c t b r u s h w e a r / o v e r t e m p e r a t u r e c a b l e f r o m p o r t # 1 0 o n M C M .
Page 62 Repair Repair Circuit Breaker Module R e f . S i z e C o m p o n e n t 3 0 A H i g h P o w e r T e m p e r a t u r e C B 0 1 C o n t r o l M o d u l e ( H P T C M ) C B 0 2...
Page 63 Repair C i r c u i t B r e a k e r s I n s i d e C a b i n e t F i g u r e 1 6 R e f . S i z e C o m p o n e n t 5 0 A...
Page 64 Repair Replace Relays and Fuses e p l a c e L o a d C e n t e r e l a y s a n d F u s e s 1 . D i s c o n n e c t t h e n e g a t i v e l u g f r o m t h e n e g a t i v e p o s t o f t h e b a t t e r y .
Page 65 Repair Replace Transducers e p l a c e E n g i n e S o l e n o i d e l a y s 1 . P e r f o r m S h u t d o w n , p a g e 4 9 2 .
Page 66 Repair Replace Fans e p l a c e P r o p o r t i o n e r M o d u l e F a n S h u t d o w n s y s t e m t o a v o i d e l e c t r i c s h o c k . T o a v o i d 1 .
Page 67 Repair e p l a c e a d i a t o r F a n e p l a c e E l e c t r i c a l E n c l o s u r e F a n 1 .
Page 68 Repair Repair Booster Heater 1 0 . P r e s s o n t h e e n g i n e c o n t r o l m o d u l e . 1 1 . O p e n a i r c o m p r e s s o r b l e e d v a l v e t o r e l i e v e e p l a c e H e a t e r E l e m e n t p r e s s u r e a n d r e m o v e w a t e r f r o m t a n k .
Page 69 Repair e p a i r O v e r t e m p e r a t u r e S w i t c h 6 . I f s w i t c h f a i l s t e s t , r e m o v e s c r e w s . D i s c a r d f a i l e d s w i t c h .
Page 70 Repair 6 . L o o s e n f e r r u l e n u t ( N ) . e m o v e T D ( 3 6 0 ) f r o m c . H o l d i n g T D ( 3 6 0 ) a g a i n s t h e a t e r e l e m e n t , h e a t e r h o u s i n g ( 3 5 1 ) , t h e n r e m o v e T D h o u s i n g t i g h t e n f e r r u l e n u t ( N ) 1 / 4 t u r n p a s t t i g h t .
Page 71 Repair Repair Heated Hose 5 . I f t h e F T S i s n o t r e a d i n g p r o p e r l y a t t h e e n d o f t h e h o s e , c o n n e c t F T S d i r e c t l y t o T D c a b l e ( C ) a t t h e m a n i f o l d .
Page 72 Repair Repair Fluid Temperature Sensor (FTS) I n s t a l l a t i o n T h e F l u i d T e m p e r a t u r e S e n s o r ( F T S ) i s s u p p l i e d w i t h t h e s y s t e m .
Page 73 Repair T r a n s f o r m e r P r i m a r y C h e c k 5 . S t a r t t h e g e n e r a t o r . 1 .
Page 74 Repair 8 . T o v e r i f y v o l t a g e o n t h e s e c o n d a r y l e a d s o f t h e 2 .
Page 75 Repair g . D i s c o n n e c t t w o s w i v e l ﬁ t t i n g s ( 8 0 5 ) a n d F o r t h e e n g i n e h e a t e x c h a n g e r : s w i v e l ﬁ...
Page 76 Repair e p l a c e P r o p o r t i o n e r T D T h e T D p r o b e c a n n o t b e r e m o v e d f r o m t h e c o m p r e s s i o n n u t .
Page 77 Repair Replace Power Supply e p l a c e C o n t r o l V a l v e F o l l o w t h e s e i n s t r u c t i o n s t o r e p l a c e a c o n t r o l v a l v e s o l e n o i d c o i l o r r e m o v e t h e c o m p o n e n t A c o n t r o l v a l v e , c o m p o n e n t B c o n t r o l v a l v e , o r t h e b y p a s s c o n t r o l v a l v e .
Page 78 Repair Replace Circulation Pump 6 . P r e s s i n t a b s t o d i s c o n n e c t p o w e r w i r e s ( W ) . e m o v e f o u r o u t s i d e n u t s ( 2 5 4 ) .
Page 79 Repair Repair Sight Glass Filter e m o v e e l b o w ﬁ t t i n g ( 2 4 8 ) . 4 . P u l l o u t ﬁ l t e r ( 2 4 7 ) . I n s p e c t w a s h e r s ( 2 4 6 ) a n d ﬁ...
Page 80 Repair Repair Filter Housing Filter Note O n S e r i e s B s y s t e m s , t h e ﬁ l t e r w a s r e m o v e d f r o m t h e s i g h t g l a s s a n d a l a r g e r ﬁ...
Page 81 Repair Remove Fuel Tank S e e T e c h n i c a l S p e c i ﬁ c a t i o n s , p a g e 1 5 4 f o r b a t t e r y r e q u i r e m e n t s a n d r e c o m m e n d e d b a t t e r y s i z e .
Page 82 Repair Repair Fusible Link Harness e m o v e f u s i b l e l i n k h a r n e s s ( 9 0 ) f r o m e n g i n e . 5 .
Page 83 Repair e p l a c e M 5 n u t s o v e r f u s e a n d r i n g t e r m i n a l s . 1 3 . I n s e r t c a b l e t i e ( 8 1 ) t h r o u g h c a p i n s u l a t o r ( 1 1 1 ) T o r q u e t o 4 4 i n .
Page 84 Repair Remove Radiator e m o v e e i g h t s c r e w s ( 6 0 5 ) , t o p b r a c k e t ( 6 0 4 ) , a n d b o t t o m b r a c k e t ( 6 0 6 ) .
Page 85 Repair Repair Advanced Display Module Repair Engine Control Module (ADM) 1 . P e r f o r m S h u t d o w n , p a g e 4 9 L o o s e n s c r e w i n b r a c k e t ( 4 0 2 ) . L i f t u p o n e m o v e t w o t o p s c r e w s ( 1 7 ) a n d l o o s e n t h e t w o b r a c k e t ( 4 0 2 ) a n d r e m o v e A D M ( 2 7 ) .
Page 86 Repair Replace Motor Control Module (MCM) e m o v e h o l e p l u g , s c r e w ( 5 5 1 ) , a n d w a s h e r ( 5 5 4 ) f r o m t h e b a c k s i d e o f t h e e l e c t r i c a l e n c l o s u r e .
Page 87 Repair M C M e p a i r F i g u r e 4 3 H P T C M e p a i r F i g u r e 4 5 L P T C M e p a i r F i g u r e 4 4 3 A 1 7 0 6 K...
Page 88 Repair Remove Proportioner O n l y r e m o v e t h e p r o p o r t i o n e r f r o m t h e p a l l e t t o r e p a i r t h e h e a t e x c h a n g e r s o r c o o l a n t v a l v e s b e t w e e n t h e p r o p o r t i o n e r a n d g e n e r a t o r .
Page 89 Repair 9 . L o o s e n t h e f r o n t t w o m o u n t i n g s c r e w s ( 2 4 ) a n d t i p t h e p r o p o r t i o n e r f o r w a r d a n d t h e o t h e r p e r s o n r e m o v e t h e b a c k t w o m o u n t i n g s c r e w s ( 2 4 ) .
Page 90 Repair 1 5 . T h e p r o p o r t i o n e r i s r e a d y f o r s e r v i c i n g . 1 6 . T o i n s t a l l t h e p r o p o r t i o n e r ( 2 3 ) o n t h e p a l l e t ( 1 ) , e n s u r e t h e w o o d p r o p o r t i o n e r f r a m e s u p p o r t s , i n s i d e t h e p r o p o r t i o n e r p a l l e t ( 1 ) , a r e a l i g n e d w i t h b o t h s i d e s o f t h e p r o p o r t i o n e r f r a m e .
Page 91 Notes Notes 3 A 1 7 0 6 K...
Page 92 Parts Parts Systems 259079, E-30i 259080. E-30i with Booster Heat 259081, E-XP2i with Booster Heat F o r s y s t e m s w i t h a n a i r c o m p r e s s o r , s e e 2 5 9 0 8 9 , 2 5 9 0 9 0 , a n d 2 5 9 0 9 1 , p a g e 1 0 0 3 A 1 7 0 6 K...
Page 93 Parts 3 A 1 7 0 6 K...
Page 94 Parts 3 A 1 7 0 6 K...
Page 95 Parts A p p l y a n a e r o b i c s e a l a n t t o a l l n o n - s w i v e l i n g p i p e T o r q u e t o 5 i n - l b s ( .
Page 96 Parts Q u a n t i t y R e f P a r t D e s c r i p t i o n 2 5 9 0 7 9 2 5 9 0 8 0 2 5 9 0 8 1 2 4 J 6 5 8 B A S E , p a l l e t —...
Page 97 Parts Q u a n t i t y R e f P a r t D e s c r i p t i o n 2 5 9 0 7 9 2 5 9 0 8 0 2 5 9 0 8 1 2 4 J 6 9 0 S U P P O T , b a t t e r y 1 2 5 1 6 6 T A Y , b a t t e r y...
Page 98 Parts Q u a n t i t y R e f P a r t D e s c r i p t i o n 2 5 9 0 7 9 2 5 9 0 8 0 2 5 9 0 8 1 1 6 K 3 6 3 S P A C E , f u e l t a n k 1 6 H 9 1 0 G A S K E T , r a d i a t o r i s o l a t i o n 1 6 K 7 6 5 G U A D , M C M c a b l e s...
Page 99 Parts Q u a n t i t y R e f P a r t D e s c r i p t i o n 2 5 9 0 7 9 2 5 9 0 8 0 2 5 9 0 8 1 9 6 ✖...
Page 100 Parts 259089, E-30i with Air Compressor 259090. E-30i with Booster Heat and Air Compressor 259091, E-XP2i with Booster Heat and Air Compressor A p p l y a n a e r o b i c s e a l a n t t o a l l n o n - s w i v e l p i p e t h r e a d s . 1 0 0 3 A 1 7 0 6 K...
Page 101 Parts A p p l y a n a e r o b i c s e a l a n t t o a l l n o n - s w i v e l i n g p i p e t h r e a d s .
Page 102 Parts 3 A 1 7 0 6 K...
Page 103 Parts Q u a n t i t y D e s c r i p t i o n R e f P a r t 2 5 9 0 8 9 2 5 9 0 9 0 2 5 9 0 9 1 1 0 1 4 * 2 5 9 0 7 9 e a c t o r , E - 3 0 i...
Page 104 Parts Proportioners E-30i E–30i with Booster Heat E-XP2i with Booster Heat 1 0 4 3 A 1 7 0 6 K...
Page 105 Parts 3 A 1 7 0 6 K 1 0 5...
Page 106 Parts 1 0 6 3 A 1 7 0 6 K...
Page 107 Parts 3 A 1 7 0 6 K 1 0 7...
Page 108 Parts A p p l y a n a e r o b i c p o l y a c r y l a t e p i p e s e a l a n t t o a l l n o n - s w i v e l i n g p i p e t h r e a d s .
Page 109 Parts Q u a n t i t y E - X P 2 i E – 3 0 i w i t h R e f P a r t D e s c r i p t i o n w i t h E - 3 0 i B o o s t e r...
Page 110 Parts Q u a n t i t y E - X P 2 i E – 3 0 i w i t h R e f P a r t D e s c r i p t i o n w i t h E - 3 0 i B o o s t e r...
Page 111 Parts Q u a n t i t y E - X P 2 i E – 3 0 i w i t h R e f P a r t D e s c r i p t i o n w i t h E - 3 0 i B o o s t e r...
Page 112 Parts Q u a n t i t y E - X P 2 i E – 3 0 i w i t h R e f P a r t D e s c r i p t i o n w i t h E - 3 0 i B o o s t e r...
Page 113 Parts Pump Inlet Assembly Kits D e s c r i p t i o n K i t n c l u d e s : E - 3 0 i A S i d e 2 4 L 9 2 6 2 6 3 –...
Page 114 Parts Proportioner Module 24L924, Module for E-30i 24L925, Module for EXP2i F l a t s i d e f a c e s u p . L u b r i c a t e t h r e a d s w i t h I S O o i l o r g r e a s e . A s s e m b l e p u m p c y l i n d e r s ﬂ u s h t o o n e f u l l t h r e a d u n d e r - ﬂ u s h o f h o u s i n g s u r f a c e .
Page 115 Parts Q u a n t i t y R e f P a r t D e s c r i p t i o n 2 4 L 9 2 4 2 4 L 9 2 5 3 0 1 2 4 L 9 2 3 M O T O , e l e c t r i c 3 0 2...
Page 116 Parts Dual Zone 4.0 Kw Fluid Heater 24L936 T o r q u e t o 1 0 f t - l b s ( 1 6 3 N • m ) . T o r q u e t o 3 f t - l b s ( 3 1 N • m ) . A p p l y t h e r m a l p a s t e .
Page 117 Parts 24L936 R e f P a r t D e s c r i p t i o n Q t y 3 5 1 1 5 M 8 7 8 B L O C K , h o r i z o n t a l 3 5 2 1 5 H 3 0 2 E D U C E , # 1 4 S A E x 1 / 2 –...
Page 118 Parts Air Control Panel 1 1 8 3 A 1 7 0 6 K...
Page 119 Parts A p p l y p i p e s e a l a n t t o a l l n o n - s w i v e l i n g p i p e T o r q u e t o 1 0 + / - f t - l b s ( 1 4 N ● m ) t h r e a d s .
Page 120 Parts Fluid Manifold 24K382 V a l v e m u s t b e c l o s e d w i t h h a n d l e p o s i t i o n a s T o r q u e t o 3 5 5 –...
Page 121 Parts Electrical Enclosure Electrical Enclosure with Heat Electrical Enclosure without Heat 3 A 1 7 0 6 K...
Page 122 Parts Electrical Enclosure with Heat Electrical Enclosure without Heat Q u a n t i t y W i t h W i t h o u t R e f P a r t D e s c r i p t i o n H e a t H e a t 5 0 1...
Page 123 Parts Q u a n t i t y W i t h W i t h o u t R e f P a r t D e s c r i p t i o n H e a t H e a t 5 4 1 1 9 4 3 3 7 W I E , g r o u n d i n g , d o o r...
Page 124 Parts 22kW Diesel Generator T o r q u e t o 6 f t - l b s ( 3 5 . 5 N ● m ) A p p l y s e a l a n t ( b l u e ) t o t h r e a d s . T o r q u e t o 1 5 f t - l b s ( 0 N ●...
Page 125 Parts 22kW Diesel Generator R e f P a r t D e s c r i p t i o n Q t y . R e f P a r t D e s c r i p t i o n Q t y .
Page 126 Parts Radiator S e e a s s e m b l y n o t e s o n n e x t p a g e . 3 A 1 7 0 6 K...
Page 127 Parts A p p l y p i p e s e a l a n t t o a l l n o n - s w i v e l i n g p i p e S e e p a r t s l i s t f o r l e n g t h . t h r e a d s .
Page 128 Parts R e f P a r t D e s c r i p t i o n Q t y R e f P a r t D e s c r i p t i o n Q t y 6 3 0 2 4 L 9 4 0 C A P , r a d i a t o r ;...
Page 129 Parts Circuit Breaker Modules 24J728, Din Rail Circuit Breaker Assembly S e e E l e c t r i c a l S c h e m a t i c s , p a g e 1 3 4 R e f P a r t D e s c r i p t i o n...
Page 130 Parts 24J721, Transformer and Fan Circuit Breaker Module S e e E l e c t r i c a l S c h e m a t i c s , p a g e 1 3 4 e f P a r t D e s c r i p t i o n Q t y 9 0 6 2 4 L 9 6 0 K I T , c i r c u i t , b r e a k e r , 5 0...
Page 131 Parts Fuel Tank 24K390 R e f P a r t D e s c r i p t i o n Q t y R e f P a r t D e s c r i p t i o n Q t y 7 5 1 - 7 5 5 1 2 5 6 4 8 F I T T I N G , 3 / 1 6 b a r b e d...
Page 132 Parts Heat Exchanger Assembly E n s u r e ﬂ o w d i r e c t i o n a r r o w s o n s o l e n o i d s v a l v e s ( 8 0 4 ) a r e p o i n t i n g d o w n . A p p l y a n a e r o b i c p i p e s e a l a n t t o a l l n o n - s w i v e l i n g ﬁ...
Page 133 Parts Fluid Inlet Kit 24L934 A p p l y s e a l a n t t o a l l t a p e r e d p i p e t h r e a d s . A p p l y A p p l y t h e r m a l p a s t e t o t h e s t e m o f d i a l b e f o r e s e a l a n t t o f e m a l e t h r e a d s .
Page 134 Electrical Schematics Electrical Schematics Harness Identiﬁcation A l l w i r e h a r n e s s e s a r e i d e n t i ﬁ e d b y a l e t t e r . T h e ﬁ r s t l e t t e r o n e a c h w i r e i n a w i r e h a r n e s s c o r r e s p o n d s w i t h t h e w i r e h a r n e s s .
Page 135 Electrical Schematics Wire Label Identiﬁcation Code T h e p l a s t i c w i r e w r a p l a b e l s a p p l i e d t o m a n y o f t h e c a b l e s i n t h e s y s t e m u s e a c o d e t h a t i n d i c a t e s b o t h t h e n e a r - e n d a n d f a r - e n d c o n n e c t i o n s m a d e w i t h t h e l a b e l e d w i r e .
Page 136 Electrical Schematics Electrical Enclosure Wiring Diagram K110 - RED K120 ENCLOSURE BOUNDARY K100 - BLK H110 - ORG Disconnect Ass’y, 24L927 K070 - WHT TO 120/240VAC ALTERNATOR K050 - RED CT01 K030 - BLK POWER CABLE ‘K’, 125753 K010 - GRN K070 - WHT K050 - RED K030 - BLK...
Page 137 Electrical Schematics T o r q u e t e r m i n a l b l o c k s t o 5 – 7 i n . – l b s ( 0 . 5 – 0 . 8 R o t a r y s w i t c h s e t t o “...
Page 138 Electrical Schematics Booster Heater Wiring Diagram ENCLOSURE BOUNDARY LPTCM, 24L951 ‘TCM-A-CAN TCM-H’ ‘TCM-A-5 PWR’ 16K799 CIRCUIT BREAKER ‘TCM-A-CAN TCM-B’ 24J728 LPTCM, 24L951 TB18 ‘TCM-B-CAN TCM-A’ TB17 TB16 ‘TCM-B-5 PWR’ TB15 16K799 TB14 ‘TCM-B-CAN PSU’ TB13 POWER HPTCM, 24L950 SUPPLY, 123374 ‘TCM-H-6 TCM-A’...
Page 139 Electrical Schematics Disable Optional Booster Heater Wiring Diagram LPTCM, 24L951 ‘TCM-B-CAN TCM-A’ ‘TCM-B-5 PWR’ 16K799 POWER HPTCM, 24L950 SUPPLY, 123374 ‘TCM-B-CAN PSU’ N e w p o w e r s u p p l y c o n n e c t i o n i n p o r t # 6 . U n t e r m i n a t e d 3 A 1 7 0 6 K 1 3 9...
Page 140 Electrical Schematics Optional Remote Display Module Wiring Diagram ENCLOSURE BOUNDARY HPTCM, 24L950 ‘TCM-H-6 CAN-1’ SPLITTER, 124654 ‘CAN-1 TCM-H’ ‘CAN 2’ To Remote Display CAN, 123652 BULKHEAD, 121612 ‘CAN 1’ To MCM CAN, 121000 CAN, 123652 BULKHEAD, 121612 1 4 0 3 A 1 7 0 6 K...
Page 141 Electrical Schematics Optional Customer Auxiliary Power Wiring Diagram S e e C i r c u i t B r e a k e r I d e n t i ﬁ c a t i o n , p a g e 1 3 5 , f o r c i r c u i t b r e a k e r i d e n t i ﬁ...
Page 142 Electrical Schematics Reactor Cabinet Wiring Diagram N120 - BLK N130 - BLK TO ELECTRICAL ENCLOSURE N040 - GRN/YEL HARNESS ‘N’, 125756 N060 - BLK N080 - BLK N060 - BLK N050 - GRN/YEL N070 - BLK N090 - BLK COOLANT PUMP (240 VAC) 24L915 DETAIL A N050 - GRN/YEL...
Page 143 Electrical Schematics Load Center Wiring Diagram E630 - BLU TO ENGINE E620 - BRN HARNESS ‘E’ E611 - BLK 16K301 E150 - WHT E100 - ORG E200 - GRY FUSE REPAIR KIT E190 - TAN 24L959 E020 - RED (contains two replacement fuses) E220 - PUR E010 - BLK/WHT RELAY REPAIR KIT...
Page 144 Electrical Schematics Reactor Wiring Diagram 24L948 CABLE, 121002 FERRITE MCM-1 ADM-CAN BEAD MCM-9 PRESSURE-A 120448 MCM-10 MTR SENSE MCM-8 PRESSURE-B MCM-1 CAN-1 MCM-2 LOADCTR TO MOTOR 24L923 MCM-3 J21 MCM-6 PUMP-CYCLE MCM-5 J22 24L949 ENGINE COOLANT TEMPERATURE A & B HEAT EXCHANGERS RTD N010 - GRN/YEL TO ELECTRICAL ENCLOSURE...
Page 145 Electrical Schematics Reactor Cable Routing t e m E n d 1 E n d 2 P a r t t e m E n d 1 E n d 2 P a r t M C M - 1 M C M - 8 M C M - 1 A D M - C A N...
Page 146 Electrical Schematics Engine Wiring Diagram E190 - TAN E190 - TAN E020 - RED E020 - RED FUSIBLE LINK HARNESS ‘C’, 24L964 CHARGE ALTERNATOR C020 - RED C010 - RED FUSE, 16P405, FUSE HOLDER, 16P406 C030 - RED C040 - RED C050 - RED ENGINE E140 - ORG...
Page 147 Electrical Schematics Alternator Enclosure Wiring Diagram ALTERNATOR ENCLOSURE K080 - WHT M060 - WHT 125822 M070 - WHT 125631 TO ENGINE CONTROL M020 - BLK SP11 F6, 2 AMP MODULE M060 - WHT M040 - RED F7, 2 AMP SP12 HARNESS ‘M’, 125752 TO ELECTRICAL K070 - WHT...
Page 148 Electrical Schematics Air Compressor Wiring Diagram ELECTRICAL ENCLOSURE BOUNDARY CIRCUIT BREAKER ASS’Y, 24J728 AIR COMPRESSOR ELECTRICAL ENCLOSURE TB18 TB17 TB16 TB15 TB14 TB13 1/L1 3/L2 5/L3 2/T1 4/T2 6/T3 TO AIR COMPRESSOR POWER CABLE, 16M827 CORD GRIP, CT02 16M826 CORD GRIP, 16M826 GB02 Ground Bar...
Page 149 Repair and Spare Parts Reference Repair and Spare Parts Reference Recommended Common Spare Parts R e f P a r t D e s c r i p t i o n P a r t o f A s s e m b l y 2 4 K 2 0 7 H o s e F T S ( F l u i d T e m p e r a t u r e S e n s o r ) S y s t e m s 1 1 7...
Page 150 Repair and Spare Parts Reference Recommended Rebuild Spare Parts R e f . P a r t D e s c r i p t i o n P a r t o f A s s e m b l y 2 4 L 9 4 8 A d v a n c e d D i s p l a y M o d u l e ( A D M ) S y s t e m 2 0 5...
Page 151 Dimensions Dimensions T o p V i e w F i g u r e 5 2 S i d e V i e w F i g u r e 5 3 3 A 1 7 0 6 K 1 5 1...
Page 152 Dimensions S i d e V i e w : S y s t e m w i t h C o m p r e s s o r a n d H o s e a c k A c c e s s o r i e s F i g u r e 5 6 T o p V i e w : S y s t e m w i t h C o m p r e s s o r a n d H o s e a c k...
Page 153 Dimensions P a l l e t M o u n t i n g D i m e n s i o n s F i g u r e 5 7 3 A 1 7 0 6 K 1 5 3...
Page 154 Technical Speciﬁcations Technical Speciﬁcations E-30i Models U . S . M e t r i c M a x i m u m F l u i d W o r k i n g P r e s s u r e P r e s s u r e 2 0 0 0 p s i 1 4 M P a , 1 4 0 b a r...
Page 155 Technical Speciﬁcations R e c o m m e n d e d A i r C o m p r e s s o r s C h a m p i o n ® B - 5 , B a s e M o u n t S p e c i ﬁ...
Page 156 Technical Speciﬁcations E-XP2i Models U . S . M e t r i c M a x i m u m F l u i d W o r k i n g P r e s s u r e P r e s s u r e 3 5 0 0 p s i 2 4 .
Page 157 Technical Speciﬁcations R e c o m m e n d e d A i r C o m p r e s s o r s C h a m p i o n ® B - 5 , B a s e M o u n t S p e c i ﬁ...
Page 158 Graco Standard Warranty r a c o w a r r a n t s a l l e q u i p m e n t r e f e r e n c e d i n t h i s d o c u m e n t w h i c h i s m a n u f a c t u r e d b y r a c o a n d b e a r i n g i t s n a m e t o b e f r e e f r o m d e f e c t s i n m a t e r i a l a n d w o r k m a n s h i p o n t h e d a t e o f s a l e t o t h e o r i g i n a l p u r c h a s e r f o r u s e .

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