Table of Contents
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Instructions – Parts List
Parts
DOUBLE ACTING
Falcon and Falcon II
Air Motors
Part No. 241504, Series C Falcon Air Motor
150 psi (1.0 MPa, 10 bar) Maximum Air Input Pressure
Part No. 241505, Series C Falcon II Air Motor
150 psi (1.0 MPa, 10 bar) Maximum Air Input Pressure
Read warnings and instructions.
See page 2 for Table of Contents.
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441
Copyright 2002, Graco Inc. is registered to I.S. EN ISO 9001
308995E
9138B
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Table of Contents
Related Manuals for Graco Falcon C Series
Summary of Contents for Graco Falcon C Series
- Page 1 150 psi (1.0 MPa, 10 bar) Maximum Air Input Pressure Read warnings and instructions. See page 2 for Table of Contents. 9138B GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441 Copyright 2002, Graco Inc. is registered to I.S. EN ISO 9001...
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Page 2: Table Of Contents
D This equipment is for professional use only. D Read all instruction manuals, tags, and labels before operating the equipment. D Use the equipment only for its intended purpose. If you are not sure, call your Graco distributor. D Do not alter or modify this equipment. - Page 3 WARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result in a fire or explosion and serious injury. D Ground the equipment and the object being sprayed. Refer to Grounding on page 5. D If there is any static sparking or you feel an electric shock while using this equipment, stop spray- ing immediately.
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Page 4: Introduction
The Falcon Air Motors are designed for intermittent duty cycle applications. It is not recommended for continuous duty circulation systems. Contact your Graco distributor for further application information. NOTE: Be sure that all operators read and understand this entire manual and any separate manuals supplied with components and accessories before using this equipment. -
Page 5: Installation
Installation NOTE: Always use Genuine Graco Parts and Acces- NOTE: Use a meter that is capable of measuring sories, available from your Graco distributor. resistance at this level. D Dispensing Valve: Obtain grounding through Grounding connection to a properly grounded fluid hose and air motor. -
Page 6: Troubleshooting Chart
Troubleshooting Before servicing this equipment, always make sure to WARNING relieve the pressure. To reduce the risk of serious injury whenever you NOTE: Check all possible problems and solutions are instructed to relieve pressure, always follow the before disassembling the air motor. Pressure Relief Procedure on page 7. -
Page 7: Air Motor Service
Air Motor Service Pressure Relief Procedure Repair Kits Repair Kits 241833, 241834, and 241884 are available WARNING to service the air motor. Purchase the kits separately. For the best results, use all the new parts in the kits. INJECTION HAZARD Parts included in the kits are denoted with symbols. - Page 8 Air Motor Service Actuator Valve Service Disassembly Reassembly NOTE: Actuator valve repair parts are available. 1. Fig. 3. If o-ring (23) was removed, it must be Repair Kit 241833 for Falcon Air Motors and Repair Kit installed from inside of top cap (2). Lubricate 241834 for Falcon ll Air Motors.
- Page 9 Falcon Air Motor Service Cylinder, Base and Piston Service Disassembly Reassembly NOTE: Falcon cylinder, base, and piston repair parts 1. Fig. 3. Grease large o-ring (21) and two small are available in Repair Kit 241833. o-rings (34) and install on top cylinder cap (2). Repeat for bottom cylinder cap (3).
- Page 10 Falcon Air Motor Service Lubricate with grease. Torque to 14 to 17 in-lb (1.6 to 1.9 NSm). Torque to 60 to 80 in-lb (6.8 to 9.0 NSm). Grease inner wall. Long end of pin must point toward inside of motor. Lips face up, toward cylinder cap (3).
- Page 11 Falcon ll Air Motor Service Cylinder, Base and Piston Service Disassembly Reassembly NOTE: Falcon ll cylinder, base, and piston repair parts 1. Fig. 4. Grease large o-ring (21) and two small are available in Repair Kit 241834. o-rings (34) and install on top cylinder cap (2). Repeat for bottom cylinder cap (3).
- Page 12 Falcon ll Air Motor Service Lubricate with grease. Torque to 14 to 17 in-lb (1.6 to 1.9 NSm). Torque to 60 to 80 in-lb (6.8 to 9.0 NSm). Grease inner wall. Long end of pin must point toward inside of motor. Lips face up, toward cylinder cap (3).
- Page 13 Air Motor Service Director Valve Service Disassembly Reassembly NOTE: Motor Repair Kit 241884 is available. Also, 1. Fig. 5. Install plate seal (12) and valve plate (7) on director valve assembly 241357 is available by itself. motor cylinder (1). Be sure surface of valve plate For the best results, use all the new parts in the kit.
- Page 14 Air Motor Service lips down lips up Torque to 4 to 6 in-lb (0.5 to 0.7 NSm). Lubricate with grease. Grease inside diameter. Clips (9) must be installed from inside of housing (4). Torque to 14 to 17 in-lb (1.6 to 1.9 NSm). Lips point toward center of spool.
- Page 15 Notes 308995...
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Page 16: Falcon Parts Drawing
Falcon Parts Drawing See Detail A Detail A 9181B * Repair parts are available in Repair Kit 241833. # Repair parts are available in Repair Kit 241884. 308995... -
Page 17: Falcon Parts List
Falcon Parts List Model 241504 Air Motor, Series C Part No. Description Part No. Description 194714 CYLINDER, motor, air 194720 PLUG, pilot 194719 CAP, cylinder, top 112116 SCREW, machine, pan hd; M3 x 0.5: 194718 CAP, cylinder, bottom 10 mm (0.40 in.) long 194344 HOUSING, valve 115138... -
Page 18: Falcon Ll Parts Drawing
Falcon ll Parts Drawing See Detail A Detail A TI1606A * Repair parts are available in Repair Kit 241834. # Repair parts are available in Repair Kit 241884. 308995... -
Page 19: Falcon Ll Parts List
Falcon ll Parts List Model 241505 Air Motor, Series C Part No. Description Part No. Description 194715 CYLINDER, motor, air 194720 PLUG, pilot 194719 CAP, cylinder, top 112116 SCREW, machine, pan hd; M3 x 0.5: 194718 CAP, cylinder, bottom 10 mm (0.40 in.) long 194344 HOUSING, valve 115138... - Page 20 Repair Kits Repair Kit 241833, for Falcon Air Motor 241504, Series B Part Part Description Description 112107 PACKING, o-ring 115136 PACKING, o-ring 112104 PACKING, o-ring 112110 PACKING, u-cup 188582 GASKET, plug 154741 PACKING, o-ring 112106 PACKING, o-ring 115137 BEARING, oilite 156454 PACKING, o-ring 115452...
- Page 21 Notes 308995...
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Page 22: Technical Data
Falcon Technical Data Maximum air inlet pressure ....... 150 psi (1.0 MPa, 10 bar) Stroke length . -
Page 23: Dimensions And Mounting Hole Layout
Dimensions 8.23 in. (209 mm) 6.09 in. (154.8 mm) ∅ 3.50 2X ∅.280 1.4 in. (35.6 mm) 1.4 in. (35.6 mm) Mounting Hole Layout 9138B 308995... -
Page 24: Graco Standard Warranty
Graco distributor to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.