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Summary of Contents for VGE MultiMax Pro
- Page 1 Installation & User Manual VGE Pro MultiMax VGEM000-GB192...
- Page 2 Installation & User Manual VGEM000-GB192 ● ● ● ● ● +31 499 461099 VGE International B.V. Ekkersrijt 4304 Pag. 2/68 5692 DH Son Netherlands info@vgebv.nl www.vgebv.nl...
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Page 3: Table Of Contents
Control ..........................29 4.5.2 Operation ..........................30 4.5.2.1 Bimetallic switch control panel ..................30 4.5.2.2 Timer operation ......................31 VGEM000-GB192 ● ● ● ● ● +31 499 461099 VGE International B.V. Ekkersrijt 4304 5692 DH Son Netherlands info@vgebv.nl www.vgebv.nl Pag. 3/68... - Page 4 Corrosive water ..........................40 Lamp socket assembly ......................... 42 Lamp installation ........................... 43 Electrical installation ........................45 Starting up a VGE Pro UV system ....................... 47 Mains voltage ..........................47 Water in the system ........................47 Cooling of the UV system ......................48 Start-up procedure ........................
- Page 5 10.2 Irradiation chamber, dimensions ....................65 10.3 Control panel, dimensions ......................66 Certificates and declarations ......................67 11.1 CE declaration ..........................67 VGEM000-GB192 ● ● ● ● ● +31 499 461099 VGE International B.V. Ekkersrijt 4304 5692 DH Son Netherlands info@vgebv.nl www.vgebv.nl Pag. 5/68...
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Page 6: Introduction
Special attention must be given to safety instructions and comments. You then check whether the delivery has arrived complete and properly. We wish you every success with the installation and use of your VGE Pro UV system! VGEM000-GB192 ●... -
Page 7: Company Introduction
Clean and safe water is of vital importance. Sustainable developments in the field of water disinfection is therefore an important theme worldwide. VGE International B.V. is aware of this as a producer of UV-C equipment. As a company, we are therefore focused on new, sustainable developments in the field of water disinfection for the private, recreational and industrial sectors. -
Page 8: Our Passion
It is essential that the UV-C system seamlessly connects to the design and the other components of a water treatment system. When you choose VGE Pro UV-C, you choose guaranteed quality at a fair price. -
Page 9: Manual Is Intended For
Installation & User Manual 1.3 Manual is intended for This manual is intended for everyone who has to work with and with the VGE Pro UV system such as: - Installation staff; - Operating staff; - Service staff. All persons who wish to work on or with the VGE Pro UV system must have carefully read and understood this manual before they can use the system in a correct and safe manner. -
Page 10: Optical Radiation
Directive in the meaning of Article 16 (1) of Directive 89/391/EEC). Official Journal of the European Union. VGEM000-GB192 ● ● ● ● ● +31 499 461099 VGE International B.V. Ekkersrijt 4304 Pag. 10/68 5692 DH Son Netherlands info@vgebv.nl www.vgebv.nl... -
Page 11: Uv Lamp Types
A properly working UV lamp needs a certain operating temperature in order to function reliably and efficiently, with the lamps used in the VGE Pro UV series these temperatures are as follows: Low pressure (LP) UV lamps: approximately 45 °C Low pressure (LPHO) UV lamps: approximately 45 °C... -
Page 12: Uv Disinfection
UV-C disinfection is a non-selective process, as is the case with certain chemical disinfection processes. UV-C disinfection can be used against bacteria, viruses, fungi, yeasts, algae and (chlorine-resistant) protozoa. VGEM000-GB192 ● ● ● ● ● +31 499 461099 VGE International B.V. Ekkersrijt 4304 Pag. 12/68 5692 DH Son Netherlands info@vgebv.nl www.vgebv.nl... -
Page 13: Icons
Danger Electrical danger. Ensure that all metal parts of the VGE Pro UV installation are properly grounded, in accordance with local guidelines and laws. Before carrying out repairs or service work on the UV system, switch off the power at the main switch or remove the plug from the socket. - Page 14 UV system is in operation. Command Wear protective clothing that blocks UV radiation to protect all skin against UV radiation. VGEM000-GB192 ● ● ● ● ● +31 499 461099 VGE International B.V. Ekkersrijt 4304 Pag. 14/68 5692 DH Son Netherlands info@vgebv.nl www.vgebv.nl...
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Page 15: Safety Instructions
The VGE Pro UV systems may not be used for applications other than those mentioned above. The operational safety of a VGE Pro UV system is only guaranteed if it is used as intended for the specific application. The VGE Pro UV system may only be used in accordance with the purpose specified in the order and within the technical specifications of the relevant system. - Page 16 The maximum irradiation chamber temperature is 60 °C, damage can occur above this temperature. Correct operation of a VGE Pro UV system is only guaranteed if original spare parts and components are used as described in this manual. If the instruction is not followed, there is a risk of malfunction or damage to the UV system.
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Page 17: Environmental Conditions
Installation & User Manual 2.3 Environmental conditions For the installation, commissioning and use of a VGE Pro UV system, the following points must be observed and followed: - protect against rain, direct sunlight and frost; - do not use outside;... -
Page 18: Safety Instructions On The Uv-System
In case of use in public swimming pools, UV disinfection may only be used as additional disinfection, use in combination with an approved disinfection chemical for the required residual concentration! VGEM000-GB192 ● ● ● ● ● +31 499 461099 VGE International B.V. Ekkersrijt 4304 Pag. 18/68 5692 DH Son Netherlands info@vgebv.nl www.vgebv.nl... -
Page 19: Handling Of Uv Lamps And Quartz Sleeves
2.5 Handling of UV lamps and quartz sleeves The VGE Pro MP UV systems are equipped with medium pressure UV lamps and quartz tubes, the quartz parts must be clean when they are put into operation. If a UV lamp comes in contact with the skin, traces of grease remain on the lamp. When the UV lamp is switched on, the traces of grease that remain behind block the light that wants to shine out of the lamp. -
Page 20: Quartz Tube Breakage
- provide the room with a monitoring system that can register water on the floor with a reporting system and/or pump connected to it. VGEM000-GB192 ● ● ● ● ● +31 499 461099 VGE International B.V. Ekkersrijt 4304 Pag. 20/68 5692 DH Son Netherlands info@vgebv.nl www.vgebv.nl... -
Page 21: Lamp Breakage
2.7 Lamp breakage The UV lamps which are used in the VGE Pro UV systems that are fragile and therefore need to be treated with great care. The storage of UV lamps must also be done in the original packaging to protect the lamps. -
Page 22: Operating Conditions
Installation & User Manual 2.10 Operating conditions The VGE Pro INOX MP series UV systems can operate at an ambient temperature between +5 °C and +40 °C and at a relative humidity of 10% to 95% (non- condensing). Before switching on the UV lamps, the irradiation chamber must be completely filled and flowed through with sufficient water. -
Page 23: Scope Of Delivery, Transport And Storage
- Torque screwdriver with suitable bit. 3.2 Transportation The VGE Pro UV systems are packaged in a sound manner so that they are suitable for transport. Always transport the UV systems in the VGE International B.V. packaging materials as supplied. -
Page 24: Storage
3.4 Warranty The warranty period for our VGE Pro UV systems is twelve (12) months from the moment of acceptance (acceptance is the first use of the relevant UV system or a validated acceptance/start-up protocol). The moment of acceptance must be within three (3) months after shipment of the relevant product. If the acceptance is not realized within three (3) months after shipment, the warranty period starts on the date three (3) months after the shipment date. -
Page 25: The Uv System
If products still need to be added to the water or if the water needs to be heated, it is advisable to do this after the UV radiation of the water. VGEM000-GB192 ● ● ● ● ● +31 499 461099 VGE International B.V. Ekkersrijt 4304 5692 DH Son Netherlands info@vgebv.nl www.vgebv.nl Pag. 25/68... -
Page 26: Product Overview
Installation & User Manual 4.2 Product overview VGE Pro INOX MP UV product overview VGE Pro MP INOX unit MultiMax 600-85 600-85 1200-85 Housing SS 316L SS 316L SS 316L SS 316L Housing shape inline inline inline inline Maximum working pressure... -
Page 27: Uv System Composition
4.3 UV system composition A VGE Pro UV system is always composed of a UV irradiation chamber and a control panel, both of which are interconnected with supplied cables for controlling the UV lamp. The irradiation chamber must also be grounded. -
Page 28: Irradiation Chamber
4.4.1 Irradiation chamber The heart of a VGE Pro MP UV system is the irradiation chamber in an inline construction which, in combination with the medium pressure UV lamp, gives a low pressure loss and is easy to install because the supply and discharge are in one line. -
Page 29: Uv Lamps
Installation & User Manual 4.4.4 UV lamps The VGE Pro UV medium pressure UV lamps feature the unique S.B.T. (Single-end Bayonet Technology) concept. The lamps are one-sided (Single-end) installed. If the lamp is completely inserted in the quartz tube and the lamp socket, it can be fixed with a short rotation. -
Page 30: Operation
A bimetallic switch is provided as standard in the control panel to monitor the temperature. The bimetallic switch are closed as standard so that the UV lamp can be switched on. VGEM000-GB192 ● ● ● ● ● +31 499 461099 VGE International B.V. Ekkersrijt 4304 Pag. 30/68 5692 DH Son Netherlands info@vgebv.nl www.vgebv.nl... -
Page 31: Timer Operation
The bimetallic switches has an automatic reset function, as soon as the bimetallic switch has cooled down sufficiently (approximately 35 °C (control panel), the contact will automatically close again. 4.5.2.2 Timer operation On the front of the control is a sticker with the VGE logo, a push button and an LED indicator. Push button If the UV system is switched on, the program will check itself. -
Page 32: Accessories
4.6.3 Face protection With normal use of a VGE Pro UV system, UV light cannot escape. If a UV system is equipped with a UV sensor that is placed in a so-called measuring window, UV light can be radiated into the room during a reference measurement. -
Page 33: Gloves
4.6.4 Gloves The VGE Pro MP UV systems are equipped with medium pressure UV lamps and quartz tubes, the quartz parts must be clean when they are put into operation. If a UV lamp comes in contact with the skin, traces of grease remain on the lamp. -
Page 34: Technical Data
Installation & User Manual 5 Technical data 5.1 Irradiation chamber The VGE MultiMax UV system has an irradiation chamber with an inline design to create a compact design that is easy to install in existing but also new water treatment installations. Description... -
Page 35: Installation
Hair catcher Floculation Chlorine dosing Suppletion water UV-treatment Chloramine reduction Extra disinfection Buffer tank Filtration Pump VGEM000-GB192 ● ● ● ● ● +31 499 461099 VGE International B.V. Ekkersrijt 4304 5692 DH Son Netherlands info@vgebv.nl www.vgebv.nl Pag. 35/68... -
Page 36: Mechanical Installation
- The VGE Pro INOX MP systems are designed for a working pressure of up to 10 bar; - The irradiation chamber may only be put into operation if it has been properly grounded by skilled personnel, for this the irradiation chamber is provided with a threaded end with an earth symbol. - Page 37 - After installation of the pipes and irradiation chamber, it is recommended to clean the entire hydraulic system before commissioning. VGEM000-GB192 ● ● ● ● ● +31 499 461099 VGE International B.V. Ekkersrijt 4304 5692 DH Son Netherlands info@vgebv.nl www.vgebv.nl Pag. 37/68...
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Page 38: Installation Drawings
Installation & User Manual 6.3 Installation drawings The VGE Pro MP systems can be mounted in both horizontal and vertical pipes. When mounting, however, care must be taken that the UV lamp(s) are always placed horizontally. Below are some examples of how the UV system can be installed. -
Page 39: Horizontal Pipes
6.3.2 Horizontal pipes The VGE Pro MP systems can be flowed through in horizontal direction in both directions. Note the direction of flow of the water and the position of the lamp holder (cable gland). With correct lamp holder mounting, the arrow points to the lamp base in the direction of flow. -
Page 40: Bypass Installation
UV system in such a way. 6.5 Corrosive water The VGE Pro INOX systems are made of stainless steel in the quality 316L, which is a material that is excellent for applications in, among other things, the drinking water industry or swimming pool installations due to the low corrosive properties of the water. - Page 41 This to prevent dangerous situations, damage to the reactor and surrounding installations and/or flora and fauna. VGEM000-GB192 ● ● ● ● ● +31 499 461099 VGE International B.V. Ekkersrijt 4304 5692 DH Son Netherlands info@vgebv.nl www.vgebv.nl Pag. 41/68...
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Page 42: Lamp Socket Assembly
Check the O-ring and groove for contamination. If dirty, clean thoroughly with a brush or dry cloth. Drawing 28 VGEM000-GB192 ● ● ● ● ● +31 499 461099 VGE International B.V. Ekkersrijt 4304 Pag. 42/68 5692 DH Son Netherlands info@vgebv.nl www.vgebv.nl... -
Page 43: Lamp Installation
Return wire (lamp power supply) 1g, 1j Ceramic lamp spacer/temperature stabilizer Glass return wire stabilizer Lamp quartz tube VGEM000-GB192 ● ● ● ● ● +31 499 461099 VGE International B.V. Ekkersrijt 4304 5692 DH Son Netherlands info@vgebv.nl www.vgebv.nl Pag. 43/68... - Page 44 There is an embossed arrow on two sides on the edge of the ceramic base. With correct locking, the arrow corresponds to the closed lock on the socket. (see drawing 12). VGEM000-GB192 ● ● ● ● ● +31 499 461099 VGE International B.V. Ekkersrijt 4304 Pag. 44/68 5692 DH Son Netherlands info@vgebv.nl www.vgebv.nl...
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Page 45: Electrical Installation
For this, also follow the mains voltage specifications as specified in the 'Mains voltage' chapter. VGEM000-GB192 ● ● ● ● ● +31 499 461099 VGE International B.V. Ekkersrijt 4304 5692 DH Son Netherlands info@vgebv.nl www.vgebv.nl Pag. 45/68... - Page 46 48. Correct assembly Wrong assembly Drawing 48 VGEM000-GB192 ● ● ● ● ● +31 499 461099 VGE International B.V. Ekkersrijt 4304 Pag. 46/68 5692 DH Son Netherlands info@vgebv.nl www.vgebv.nl...
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Page 47: Starting Up A Vge Pro Uv System
The control panel must also be connected to a socket with grounding. 7.1 Mains voltage The VGE Pro UV unit is designed to operate at a supply voltage of 230 Vac, 50/60 Hz. Supply voltage limits: - Minimum... -
Page 48: Cooling Of The Uv System
UV lamp will be switched off standard at +45 °C outside chamber temperature. VGEM000-GB192 ● ● ● ● ● +31 499 461099 VGE International B.V. Ekkersrijt 4304 Pag. 48/68 5692 DH Son Netherlands info@vgebv.nl www.vgebv.nl... -
Page 49: Start-Up Procedure
Wait until the waiting time and the warm-up time have elapsed (max. 3 minutes) and check at the lamp socket if the lamp is burning. Instruct the servant staff. VGEM000-GB192 ● ● ● ● ● +31 499 461099 VGE International B.V. Ekkersrijt 4304 5692 DH Son Netherlands info@vgebv.nl www.vgebv.nl Pag. 49/68... -
Page 50: Maintenance
Installation & User Manual 8 Maintenance The correct functioning of a VGE Pro UV system is only guaranteed if original spare parts and components are used as described in this manual. The parts described must also be inspected, replaced or cleaned in a timely manner. -
Page 51: Who Can Perform Which Actions
8.1 Who can perform which actions? Trained and authorized technical personnel means: - Service: personnel who have received training and / or instruction from VGE International B.V. or an authorized service partner; - Maintenance: VGE International B.V. service employee or technical staff trained and authorized by VGE International B.V .;... -
Page 52: Quartz Tube Assembly
5 and 6) When the markings are in line, the holes correspond. Drawing 5 Drawing 6 VGEM000-GB192 ● ● ● +31 499 461099 ● ● VGE International B.V. Ekkersrijt 4304 Pag. 52/68 5692 DH Son Netherlands info@vgebv.nl www.vgebv.nl... - Page 53 (11) and aluminium sleeve (9). Check the quartz tube again for damage. Drawing 4 VGEM000-GB192 ● ● ● ● ● +31 499 461099 VGE International B.V. Ekkersrijt 4304 5692 DH Son Netherlands info@vgebv.nl www.vgebv.nl Pag. 53/68...
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Page 54: Lamp Replacement
11. Dispose of the old one in compliance with local rules and laws. See also chapter 'UV lamp disposal'. Drawing 23a VGEM000-GB192 ● ● ● ● ● +31 499 461099 VGE International B.V. Ekkersrijt 4304 Pag. 54/68 5692 DH Son Netherlands info@vgebv.nl www.vgebv.nl... -
Page 55: Lamp Breakage
Used UV lamps must be disposed according the local regulations and laws. In an effort to provide a safe and efficient way to dispose of VGE Pro UV lamps, used and defective VGE Pro UV lamps can also be sent to VGE International B.V.. -
Page 56: Decommissioning
Clean the irradiation chamber internally Rinse the irradiation chamber with clean water Remove all water residues from the irradiation chamber VGEM000-GB192 ● ● ● ● ● +31 499 461099 VGE International B.V. Ekkersrijt 4304 Pag. 56/68 5692 DH Son Netherlands info@vgebv.nl www.vgebv.nl... -
Page 57: Problem Solving
Internal fan is defective (no more Replace the control panel. noise in the control box). VGEM000-GB192 ● ● ● ● ● +31 499 461099 VGE International B.V. Ekkersrijt 4304 5692 DH Son Netherlands info@vgebv.nl www.vgebv.nl Pag. 57/68... - Page 58 Lamp must be replaced Replace UV lamp and reset Timer. red. immediately, end of life is reached. VGEM000-GB192 ● ● ● ● ● +31 499 461099 VGE International B.V. Ekkersrijt 4304 Pag. 58/68 5692 DH Son Netherlands info@vgebv.nl www.vgebv.nl...
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Page 59: Logbook
- On/off switches; - Flow rate; - Water transmittance; - UV intensity (if a UV sensor is present). VGEM000-GB192 ● ● ● ● ● +31 499 461099 VGE International B.V. Ekkersrijt 4304 5692 DH Son Netherlands info@vgebv.nl www.vgebv.nl Pag. 59/68... -
Page 60: Logbook Example
Installation & User Manual 8.10 Logbook example VGEM000-GB192 ● ● ● +31 499 461099 ● ● VGE International B.V. Ekkersrijt 4304 Pag. 60/68 5692 DH Son Netherlands info@vgebv.nl www.vgebv.nl... -
Page 61: Spare Parts And Maintenance Schedule
The item numbers in the material lists correspond to the numbers in the exploded view of the relevant item. VGEM000-GB192 ● ● ● ● ● +31 499 461099 VGE International B.V. Ekkersrijt 4304 5692 DH Son Netherlands info@vgebv.nl www.vgebv.nl Pag. 61/68... -
Page 62: Spare Parts Multimax
Installation & User Manual 9.2 Spare parts MultiMax Drawing 25 VGEM000-GB192 ● ● ● ● ● +31 499 461099 VGE International B.V. Ekkersrijt 4304 Pag. 62/68 5692 DH Son Netherlands info@vgebv.nl www.vgebv.nl... -
Page 63: Spare Parts Sets
Installation & User Manual Item Number Art. number Description F980500 Lamp VGE Pro MP 400 W F990898 Screw M4 x 40 mm A2 RVS DIN 912 3902150 O-ring 83 x 2.5 mm F990303 MP lamp socket F990068 MP lamp cable 18AWG SOW 2C 600 V/10 A 105 °C... -
Page 64: Consumable Parts
Installation & User Manual Description Spare parts VGE Pro MultiMax Type MultiMax Service set SP0054 Quartz tube QG101 400 W UV-Lamp F980500 Bimetallic switch 60 °C B290146 9.4 Consumable parts The following items fall under consumable parts: - UV lamp + mounting attributes;... -
Page 65: Drawings
Installation & User Manual 10 Drawings 10.1 Dimensions 10.2 Irradiation chamber, dimensions VGE Pro MD Dimensions Maximum Weight Weight working Connection Type Shape pressure [bar] [kg] [kg] [mm] MultiMax Inline 2" male 2" VGEM000-GB192 ● ● ● ● ● +31 499 461099 VGE International B.V. -
Page 66: Control Panel, Dimensions
D = AC power cable E = Connector for flow/remote on/off switch, connector with interconnector F = Fuse, 10 A VGEM000-GB192 ● ● ● ● ● +31 499 461099 VGE International B.V. Ekkersrijt 4304 Pag. 66/68 5692 DH Son Netherlands info@vgebv.nl www.vgebv.nl... -
Page 67: Certificates And Declarations
Installation & User Manual 11 Certificates and declarations 11.1 CE declaration EC DECLARATION OF CONFORMITY We, VGE International BV Ekkersrijt 4304 5692 DH Son The Netherlands Declare under our responsibility for the product(s): Product Range: UV-C radiation water radiation appliances... - Page 68 VGE Pro UV MP 600 F980500 Lamp VGE Pro MP 400W F980505 Lamp VGE Pro MP 600W EPM00401 VGE Pro UV Electrical Part MP MultiMax 400 EPM00601 VGE Pro UV Electrical Part MP Basic 600 EPM00602 VGE Pro UV Control Monitor MP 600 Signature: VGEM000-GB192 ●...