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Assembly Instructions
CALL US FIRST
1-877-PREPAC1
1-877-773-7221
Mon - Fri
7am - 4pm PST
10am - 7pm EST
•
For help with assembly
•
If you have received a damaged or
defective part or are missing hardware.
We will process replacement parts
business days or less. Parts are shipped via
UPS Ground or mail.
Before you call please:
1) Record the following information from the
shipping label on the outside of the box.
You will need it for warranty purposes:
• Ship To Name
• Sales Order Number
2) Note the
product model number.
3) Review the contents of your shipment to
determine what you are missing. This unit
is shipped in 3 cartons. Make sure you
have received all cartons.
Online Option:
Fill out the Replacement Parts Order form in the Product
Support section of our website: www.prepacmfg.com
Required Tools
Screwdrivers
in 2
Phillips Head
Flat Head
Hammer
King Sized
Platform Storage Bed
Model # BK-8400-K
This product is shipped in
1 of 3
+
Make sure you have all cartons.
Sometimes cartons shipped on the same
day get separated and are delivered on
Optional Tools
Using a power screwdriver
will speed up assembly.
Caution
Do not over tighten any screw.
The last few turns of each screw
should be done very slowly or by hand.
3 cartons
2 of 3
3 of 3
+
different days.
Prepac Manufacturing Ltd.
6705 Dennett Place
Delta, BC V4G 1N4
LB-0632-R
2012-06-20
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Summary of Contents for Prepac BK-8400-K
- Page 1 King Sized Platform Storage Bed Assembly Instructions Model # BK-8400-K This product is shipped in 3 cartons 1 of 3 2 of 3 3 of 3 Make sure you have all cartons. CALL US FIRST 1-877-PREPAC1 Sometimes cartons shipped on the same...
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Page 2: Hardware Identification
Hardware Identification Bed Hardware JRN Nut JCB Connector T Spacer Drawer Slide Screw (24) (24) (24) (90) RM-0312 RM-0310 bronze (cherry / espresso) RM-0628 RM-0074 RM-0311 chrome (white / maple) RM-0314 black Machine Screw Drawer Bottom Allen Key Black #8 - 9/16" Stabilizer (6) Wing Nut (4) Washerhead Screws (4) - Page 3 Bed Parts Inner Gables (2) Upper Stabilizer (2) Lower Stabilizer (2) Plywood Slats (12) Metal U-channel with Outer Gables (2) ST-4120 black ST-4121 black BF-2000-PW Blocks (2) GA-4121 black GA-4122 black ST-4920 Cherry ST-4921 Cherry GA-4921 cherry GA-4922 Cherry BF-4000-C ST-4620 espresso ST-4621 espresso GA-4622 espresso...
- Page 4 STEP 1 Estimated Time: 10 minutes Attach metal U-channels to each outer gable using drawer slide screws Note: In the center of the U-channels there are two pairs of holes. Each pair has a small and large hole. Make sure the LARGE HOLE is positioned to the top of the outer gable.
- Page 5 STEP 3 Estimated Time: 10 minutes Attach drawer glides to T-spacers on outer gables as shown in the photo Position the Drawer Glides with: A) The wheel at the finished edge B) The wheel towards the unfinished bottom Finished Edge Bottom Use 9th hole Use 1st hole...
- Page 6 STEP 4 Estimated Time: 5 minutes Insert JRN nuts into the holes on each end of the inner gables. The holes are drilled through. You can insert them from either side. Insert the nut as shown, so that the hole lines up with the hole on the edge of the gable.
- Page 7 STEP 5 Estimated Time: 5 minutes Identifying the upper and lower stabilizers Insert JRN nuts into the holes on each end of the upper (B3) and lower (B4) stabilizers. Upper Stabilizers Top edge (FINISHED) is rounded Upper Stabilizers Side hole is close to the UNFINISHED edge...
- Page 8 STEP 6 Estimated Time: 10 minutes Attach “T” spacers and drawer glides to Inner Gables 4” Bottom Attach “T” spacers to ONE side of each inner gable with drawer slide screws Drawer Slide Screw IMPORTANT: Before attaching the drawer glides, determine the Attach drawer glides to “T”...
- Page 9 STEP 7 Estimated Time: 5 minutes Using JCB connectors, and the Allen Key provided, attach each lower stabilizer (B4), one at a time, to both inner gables Finished edge IMPORTANT Identifying the Lower Stabilizer The screw hole is at the top, close to the finished edge How It Works Connector If you have any difficulty tightening the JCB connector,...
- Page 10 STEP 8 Estimated Time: 5 minutes Using JCB connectors, attach each upper stabilizer (B3), one at a time, to both inner gables. Top edge (FINISHED) is rounded Upper Stabilizer The screw hole is closest to the lower, unfinished edge Page 10 of 20...
- Page 11 STEP 9 Estimated Time: 10 minutes Attach one outer gable (B1) to stabilizers with JCB connectors Page 11 of 20...
- Page 12 STEP 10 Estimated Time: 5 minutes Lay the four metal braces, as shown, with the bend resting on top of the inner gables Find the pre-drilled holes on the inner gables and secure the bent end of each metal brace to the inner gables with the small black screw (#8 - 9/16”...
- Page 13 STEP 11 Estimated Time: 5 minutes Spread the wooden slats out across the inner stabilizers Slide the slats into the wide spaces of the metal U-channel (B6) on one outer gable. Remember that one set of metal braces are still loose on one end. Slide Slide Unattached...
- Page 14 STEP 12 This Step easiest with 2 People Estimated Time: 10 minutes Carefully attach second outer gable to stabilizers Secure the gable in place with with JCB connectors, but don’t fully tighten Ensure the slats are set inside the u-channel and that they haven’t pulled out of the first outer gable. Firmly tighten the connectors STEP 13 Estimated Time: 10 minutes...
- Page 15 Drawer Parts Identification Drawer Front (6) DF-10012-B black DF-10012-C cherry 10012-E espresso Left Drawer Side (6) DS-0415W-L Plywood Right Drawer Side (6) DS-0415W-R Plywood Drawer Back (6) Drawer Bottom (6) DK-4100W unfinished DB-4100 unfinished STEP 14 Estimated Time: 5 minutes PER DRAWER Insert cams into drawer sides Right Drawer Side Left Drawer Side...
- Page 16 Screw black twister dowels into drawer fronts To see a video showing how the cam and connectors work, please visit our website: ONLINE www.prepacmfg.com/support/assemblyvideos.html HELP Attach drawer sides to drawer back with 1½” Hi Lo screws 1½” Hi Lo Screws Page 16 of 20...
- Page 17 Attach drawer front and tighten cams using a flat head screwdriver Left Drawer Side Right Drawer Side Locked Unlocked Locked Turn 210° Unlocked Turn 210° Turn drawer upside down and slide drawer bottom into grooves Page 17 of 20...
- Page 18 Secure the drawer bottom to the drawer back with nails Use 4 nails per drawer Insert the Drawer Bottom Stabilizer Position the Stabilizer in the center of the drawer and insert it into the groove on the drawer front. This is the same groove that you inserted the drawer bottom into.
- Page 19 Attach drawer slides to left and right drawer sides using drawer slide screws Right Drawer Side Drawer Slide Screws Left Drawer Side Drawer Slide Screws Page 19 of 20...
- Page 20 STEP 15 Estimated Time: 2 minutes Insert drawers Note: When drawers are installed correctly, you will not be able to remove them without first lifting up the drawer front. Furniture Care Q&A How do I clean your products? We recommend that you simply wipe your products with a clean, damp cloth and then dry immediately with another clean cloth to maximize the life span and look of your unit Can I paint or varnish your products? Our products are made from durable composite woods with a laminate finish and therefore should not be...
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