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Setup and Operation
Advanjet
HV-2000b, HV-9500b, HM-2600b
For non-contact dispensing of viscous material in industrial environments. For
professional use only.
Not approved for use in explosive atmospheres or hazardous (classified) locations.
See page 3 for model information, including
maximum working pressure.
Important Safety Instructions
Read all warnings and instructions in this
manual and all related manuals before
using the equipment. Save these
instructions.
®
Jet Valves
HV-2000b
3A8600B
HV-9500b
HM-2600b
EN
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Table of Contents
Related Manuals for Graco Advanjet HV-2000b
Summary of Contents for Graco Advanjet HV-2000b
- Page 1 Setup and Operation ® Advanjet Jet Valves 3A8600B HV-2000b, HV-9500b, HM-2600b For non-contact dispensing of viscous material in industrial environments. For professional use only. Not approved for use in explosive atmospheres or hazardous (classified) locations. See page 3 for model information, including maximum working pressure.
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Page 2: Table Of Contents
Install Feed Tubes, HV-2000b and HV-9500b . . 13 Graco Standard Warranty....42 Install Feed Tubes, HM-2600b....14 Install a PUR Syringe, HM-2600b . -
Page 3: Related Manuals
Related Manuals Manual in Description English 3A5908 Jet Maintenance Tool Kits 3A5856 HV-2000C Jet Controller Setup and Operation 3A5937 Jet Dispensing Parameters Supplement 3A6166 HM-2600C Hotmelt Jet Controller Setup and Operation Models Maximum Fluid Maximum Jet Pressure Pressure Model Part Description psi (MPa, bar) psi (MPa, bar) -
Page 4: Warnings
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable. - Page 5 Warnings WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component.
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Page 6: Component Identification
Component Identification Component Identification HV-2000b HV-9500b HM-2600b . 1: HV-2000b, HV-9500b, and HM-2600b Components Key: Jet Pressure Air Inlet Top Cover Fluid Pressure Air Inlet Receiver Head Harness Heater Block Weep Hole Solenoid Valve G Dovetail Bracket 3A8600B... -
Page 7: Nozzle Components
Component Identification Nozzle Components NOTE: Nozzle components are sold separately. See Tools and Accessories on page 28. . 2: Nozzle Components Key: AA Nozzle Plate (bottom) AB Flat Barb Nozzle Plate (top) AC Tilted Barb Nozzle Plate (top) AD Tilted Face Seal Nozzle Plate (top) AE Nozzle AF O-Ring, Nozzle Insert AG O-Ring, Nozzle Plate*... -
Page 8: Controller
Component Identification Controller NOTE: See the HM-2600C Jet Controller Setup and Operation manual for more information on the Jet controller. See Related Manuals on page 3. HM-2600C Front Panel . 3: Controller Front Panel Key: BA Fluid Air Switch: Provides quick ON/OFF control BF Key Pad Arrows: Toggles between settings. - Page 9 Component Identification HM-2600C Rear Panel . 4: Controller Rear Panel Key: CA Jet Harness Connector (HM-2600C) CB Jet Harness Connector (HV-2000C) CC Fluid Pressure Outlet: Connects to the Fluid Pres- sure Air Inlet (B) on the Jet. CD Jet Pressure Outlet: Connects to the Jet Pressure Air Inlet (A) on the Jet.
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Page 10: Jet Cable Input/Output
Component Identification Jet Cable Input/Output HV-9500b The HV-9500b Jet cable should be attached directly to the Jet and the user’s controller. 40 Watt 20 Watt The model 26B951 HV-9500b Jet Valves use a 28-pin The model 26B952 HV-9500b Jet Valves use a CPC-7 CPC-28 connector cable. - Page 11 Component Identification HV-2000b HM-2600b A 15-pin cable is supplied with the HV-2000b Jet Valve. A CPC-28 cable is supplied with all models of the The table below describes the Jet cable pin HM-2600b Jet Valve. The table below describes the Jet assignments.
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Page 12: Installation
Installation Installation Install the Diaphragm and 4. After the diaphragm (AH) is inserted, the nozzle plate (AA) can be attached to the heater block (D). Nozzle Plate The nozzle plate (AA) has 2 locating pins to guide it onto the heater block (D). Align the nozzle plate (AA) NOTE: The diaphragm (AH) and nozzle plate (AA) are to the locating pins on the heater block (D), with the sold separately. -
Page 13: Install Feed Tubes, Hv-2000B And Hv-9500B
Installation Install Feed Tubes, HV-2000b Metal Feed Tube and HV-9500b NOTE: A tilted face seal nozzle plate (top) (AD) is required when using a metal feed tube. NOTE: Feed tubes and syringe brackets are sold separately. See Tools and Accessories on page 28. 1. -
Page 14: Install Feed Tubes, Hm-2600B
Installation 4. Install the syringe into the syringe bracket, and 2. Remove the lower feed tube cover by loosening the fasten the syringe to the metal feed tube. thumbscrew. Lower Feed Tube Cover Thumbscrew . 15 . 17 Install Feed Tubes, HM-2600b Rubber Feed Tube 1. - Page 15 Installation 3. Attach the stainless steel luer fitting to the green 4. Push the rubber feed tube over the barb of the rubber feed tube. nozzle plate (AA). NOTE: The 45 mm green rubber feed tube (FT09-2810) 5. Position the assembled rubber feed tube into the is sold separately and includes the stainless steel luer luer pocket of the feed tube cover.
- Page 16 Installation Metal Feed Tube 2. Attach the metal feed tube to the tilted face seal nozzle plate (top) (AD) using the included fasteners. NOTE: A tilted face seal nozzle plate (top) (AD) is Torque the fasteners to 0.9 N•m (8.0 lbf-in.). required when using a metal feed tube.
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Page 17: Install A Pur Syringe, Hm-2600B
Installation Install a PUR Syringe, HM-2600b 3. Keep the top cap and tip cover ON a fresh syringe of PUR, and insert it into the melter. Wait approximately 10 minutes to allow the PUR material to liquefy. 4. Remove the syringe top cap (save it to seal the Material inside the applicator can be very hot. -
Page 18: Operation
Operation Operation Pressure Relief Procedure Prime the Jet Follow the Pressure Relief Procedure whenever HV-2000b and HV-9500b you see this symbol. NOTE: The nozzle plate (AA) and diaphragm (AH) must be installed prior to priming the Jet. 1. Ensure the fluid pressure is OFF. 2. -
Page 19: Cleaning The Jet
Cleaning the Jet Cleaning the Jet 3. Manually clean the diaphragm ((AH) with a cotton swab or an agitating brush that has been saturated with 91% isopropyl alcohol. Material inside the applicator can be very hot. To 4. When the nozzle (AE) has cooled, set it in a avoid severe burns, wear protective gloves. -
Page 20: Troubleshooting
Troubleshooting Troubleshooting 1. Follow Pressure Relief Procedure on page 18 before checking or repairing the Jet. 2. Check all possible problems and causes before disassembling the Jet. Problem Cause Solution No material coming out of Jet Clogged nozzle (AE) Clean nozzle (AE). nozzle (AE). -
Page 21: Parts
Parts Parts HV-2000b 3A8600B... - Page 22 Parts HV-2000b Ref. Part Description Qty. Ref. Part Description Qty. TUBE, 6 mm od x 4 mm id, MANIFOLD, hv-2000b, clear 1 black 60-2266 CYLINDER, assembly, 130364 FITTING, tube, 6 mm x 6 mm 1 hammer 24† --- SCREW, set, M3-0.5 x 4, flat CYLINDER, assembly, lever pt, ss 4†...
- Page 23 Parts HV-9500b 3A8600B...
- Page 24 Parts HV-9500b Ref. Part Description Qty. Ref. Part Description Qty. 06-1040-00 HARNESS, jet, 40w MANIFOLD, hv-9500b, clear 06-1049-00 HARNESS, jet, 20w 60-2266 CYLINDER, assembly, 27★ TUBE hammer 28★ FITTING, barb CYLINDER, assembly, lever SPACER, precision, assembly 1 29❖ SCREW, set, m3-0.5x4, flat pt, 4❖...
- Page 25 Parts HM-2600b 3A8600B...
- Page 26 Parts HM-2600b Qty. Ref. Part Description 26B971 26B972 26B973 MANIFOLD, HV-9500B, clear 60-2266 CYLINDER, assembly, hammer CYLINDER, assembly, lever 4❖ SPACER, precision, assembly 03-2281-00 LEVER 6❖ PIN, pivot, lever WASHER, flat, M4, nylon, black 60-2103 SPRING, comp, .36 od X .30 id, 5.8 lb/in 9†...
- Page 27 Parts Qty. Ref. Part Description 26B971 26B972 26B973 COVER, melter, 30ml 06-1042-00 HARNESS, heater, melter, 40W 131948 SCREW, set, M4-0.7X5, flat pt, ss 130747 SCREW, shc, M4X0.7X8mm, sst SCREW, bhc, M4-0.7X6, SS BRACKET, melter, 30m BRACKET, melter, 30ml, pft SCREW, cap, socket head 03-2134-01 CAP, syringe, hm 03-2260-00...
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Page 28: Tools And Accessories
Tools and Accessories Tools and Accessories Pivot Pin Tool, 60-2355 Metal Feed Tube Torque Tool 0.9 N•m, 60-2324 Used with metal feed tubes only. . 24 Part Description Qty. 60-2355 TOOL, spacer, precision Hammer Gap Tool, 09-4115-00 . 27 Part Description Qty. -
Page 29: Nozzle Plate (Top)
Tools and Accessories Nozzle Plate (Top) Nozzle Plate (Bottom) 03-2059-00 Shown . 30 Protective Part Type Qty. Height 03-2058-00C Flat, Countersink 03-4090-03 Protective 3 mm 03-2264-00 Shown 03-4090-06 Protective 6 mm Diaphragm 03-4082-00 Shown . 29 Part Type Seal Qty. . -
Page 30: Tilted Face Seal O-Ring
Tools and Accessories Tilted Face Seal O-Ring Nozzle Insert O-Ring . 32 . 34 Part Material Qty. Part Material Qty. NP09-2856 NP09-2830 Silicone NP09-2855 Silicone Nozzle Plate O-Ring NP09-2851 NP09-2853 Nozzle Plate Screws, 60-2300 . 33 Part Material Qty. NP09-2820 Silicone NP09-2854 Silicone... -
Page 31: Syringe Brackets
Tools and Accessories Syringe Brackets 60-2336 60-2342 Used with bulk feed tube assembly. Used with rubber or metal feed tube options. . 36 . 38 Part Description Qty. Part Description Qty. 60-2336 KIT, mount, bulk feed 60-2342 KIT, mount, 150 cc 60-2341 60-2360 Used with 6 oz rubber or metal feed tube. -
Page 32: Feed Tubes
Tools and Accessories Feed Tubes 60-2361 Used with 35 mm rubber feed tube. Metal Feed Tubes Part Description 09-4083-00 6 oz. metal feed tube 09-4130-00 Luer fitting metal feed tube 09-4151-00 Bulk feed metal feed tube 09-4084-01 1/8 npt female, metal feed tube 09-4084-02 G 1/8 female, metal feed tube Rubber Feed Tubes... -
Page 33: Nozzles
Tools and Accessories Nozzles Capillary Nozzles Part Material Type Ball Size Length Orifice (µm) NK-21-050 NK-21-075 NK-21-100 Tungsten Carbide Tapered Capillary Ø 1.6 mm 3 mm NK-21-125 NK-21-150 NK-21-200 NK-25-050 NK-25-075 Tapered Capillary NK-25-100 Tungsten Carbide (Tungsten Carbide Ø 3.0 mm 6 mm NK-25-125 and Ceramic... - Page 34 Tools and Accessories Flat Nozzles Part Material Type Ball Size Length Orifice (µm) NK-34-050 NK-34-064 NK-34-075 NK-34-100 Tungsten Carbide Flat Ø 1.6 mm Flat NK-34-125 NK-34-150 NK-34-200 NK-34-300 NK-35-064 NK-35-075 NK-35-100 NK-35-125 NK-35-150 NK-35-200 Tungsten Carbide Flat Ø 3.0 mm Flat NK-35-300 NK-35-400...
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Page 35: Dimensions
• The Advanjet Jet Valves provide a dovetail rear mounting plate for rigid attachment to a robot’s XYZ stage. An optional mating dovetail mount is available from Graco (P/N 60-2311). See Tools and Accessories on page 28. 3A8600B... -
Page 36: Hv-2000B Jet
Dimensions HV-2000b Jet . 44: HV-2000b Dimensions Dimensions Dimensions 1.50 in. (38.0 mm) 4.13 in. (104.9 mm) 0.50 in. (12.7 mm) 3.50 in. (88.9 mm) 1.75 in. (44.5 mm) 2.25 in. (57.2 mm) 0.53 in. (13.5 mm) 2.00 in. (50.8 mm) 1.50 in. -
Page 37: Hv-9500B Jet
Dimensions HV-9500b Jet . 45: HV-9500b Dimensions Dimensions Dimensions 1.00 in. (25.4 mm) 4.13 in. (104.9 mm) 0.50 in. (12.7 mm) 3.50 in. (88.9 mm) 2.08 in. (52.8 mm) 2.10 in. (53.3 mm) 1.14 in. (29.0 mm) 1.45 in. (36.8 mm) 2.58 in. -
Page 38: Hm-2600B Jet
Dimensions HM-2600b Jet 26B973 Shown . 46: HM-2600b Dimensions Dimensions Dimensions 2.10 in. (53.3 mm) 6.75 in. (171.5 mm) 1.00 in. (25.4 mm) 4.84 in. (122.9 mm) 2.08 in. (52.8 mm) 5.22 in. (132.6 mm) 0.50 in. (12.7 mm) 1.45 in. (36.8 mm) 1.13 in. -
Page 39: Technical Specifications
Technical Specifications Technical Specifications HV-2000b Jet HV-2000b Metric Viscosity range 1-400k mPa-s (cp) Speed Up to 300 drops/second Fluid syringes 5 cc, 10 cc, 30 cc, 55 cc, 150 cc, 6 oz Maximum fluid pressure 0.41 MPa (60 psi) Max Maximum nozzle heater temperature 158 °F 70 °C... -
Page 40: Hv-9500B Jet
Technical Specifications HV-9500b Jet HV-9500b Metric Viscosity range 1-400k mPa-s (cp) Speed Up to 250 drops/second Fluid syringes 5 cc, 10 cc, 30 cc, 55 cc, 150 cc, 6 oz Maximum fluid pressure 0.41 MPa (60 psi) Max Maximum nozzle heater temperature 158 °F 70 °C Operating temperature... -
Page 41: Hm-2600B Jet
California Proposition 65 HM-2600b Jet HM-2600b Metric Viscosity range Up to 1,000,000 mPa·s (cp) Speed Up to 250 drops/second Fluid syringe 30cc high temperature Maximum fluid pressure 0.41 MPa (60 psi) Maximum nozzle heater temperature 302 °F 150 °C Maximum Fluid heater temperature 302 °F 150 °C (depends on maximum syringe temperature) -
Page 42: Graco Standard Warranty
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.