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Hearth & Home HEAT-N-GLO SL-550TRS-AUD Installation And Operation Instructions Manual

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INSTALLATION AND OPERATION
INSTRUCTIONS
MODEL: SL-550TRS-AUD
AUSTRALIAN GAS ASSOCIATION APPROVED
Approval Number 5666
THIS MANUAL MUST BE USED FOR INSTALLATION AND RETAINED
BY HOMEOWNER FOR OPERATION AND MAINTENANCE.
HEAT-N-GLO, a brand of Hearth & Home Technologies Inc.
20802 Kensington Boulevard, Lakeville, MN 55044 USA • 1-888-427-3973
This product is covered by one or more of the following patents: (United States) 4,112,913; 4,408,594; 4,422,426; 4,424,792; 4,520,791; 4,793,322;
4,852,548; 4,875,464; 5,000,162; 5,016,609; 5,076,254 5,191,877; 5,218,953; 5,328,356; 5,429,495; 5,452,708; 5,542,407; 5,613,487; (Australia)
543790; 586383; (Canada) 1,123,296; 1,297,746; 2,195,264; (Mexico) 97-0457; (New Zealand) 200265; or other U.S. and foreign patents pending.
347-980 6/03
1

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Summary of Contents for Hearth & Home HEAT-N-GLO SL-550TRS-AUD

  • Page 1 INSTALLATION AND OPERATION INSTRUCTIONS MODEL: SL-550TRS-AUD AUSTRALIAN GAS ASSOCIATION APPROVED Approval Number 5666 THIS MANUAL MUST BE USED FOR INSTALLATION AND RETAINED BY HOMEOWNER FOR OPERATION AND MAINTENANCE. HEAT-N-GLO, a brand of Hearth & Home Technologies Inc. 20802 Kensington Boulevard, Lakeville, MN 55044 USA • 1-888-427-3973 This product is covered by one or more of the following patents: (United States) 4,112,913;...
  • Page 2 INSTALLATION AND OPERATION INSTRUCTIONS PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING THIS APPLIANCE. MODEL SL-550TRS-AUD instructions carefully during installation to IS AUSTRALIAN GAS ASSOCIATION ensure maximum benefit and safety. Fail- APPROVED FOR NATURAL GAS OR ure to follow them will void your warranty and PROPANE AS A BALANCED FLUE may present a fire hazard.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS 1.0 Installation Instructions ..................5 1.1 Introduction ....................6 1.2 Flue System Approvals and Installation ............8 1.3 Connecting the Gas Supply................ 21 1.4 Fan ......................21 1.5 Finishing ....................23 1.6 Installer Testing ..................24 1.7 Log Placement ..................25 2.0 Operating Instructions ..................
  • Page 4 25-3/4 12-7/8 16-3/8 15-7/8 8-3/4 6 5/8 (168) (TOP FLUE COLLARS) (REAR FLUE COLLARS CENTER LINE) 8 (203) ELECTRICAL 32-1/2 16-1/8 ACCESS LINE 23-3/8 ACCESS 2-1/8 3-1/2 26-3/8 6-7/8 TOP STANDOFFS FLUE COLLARS HOOD DATA BADGE & LABELS DRESS GUARD BOTTOM GRILLE COVER CONTROLS...

  • Page 5: Installation Instructions

    1.0 INSTALLATION INSTRUCTIONS Minimum Clearances from the Fireplace to Combustible Materials In planning the installation for the heater it is neces- sary to determine where the unit is to be installed, the type of flue system to be used (straight out, corner, or Inches elevated), and whether optional accessories (wall Glass Front ........

  • Page 6: Introduction

    FLUE FRAMING HOLE *NOTE: The center of The framing headers may rest on the framing hole is one the fireplace stand-offs. inch (254mm) above the center of the Framing should be constructed horizontal flue pipe. of 2 X 4 lumber or heavier. Model SL-550TRS-AUD 37"...
  • Page 7 T = Flue terminal M = Gas meter Shading indicates prohibited I = Mechanical air inlet P = Electricity meter or fuse box areas for flue terminals Below eaves, balconies or other projections: MIN. CLEARANCE (mm) Appliances to 50 MJ/h input ....................300 Appliances over 50 MJ/h input ....................

  • Page 8: Flue System Approvals And Installation

    TABLE 1 FLUE TERMINATION APPROVALS MODEL DVP-TRAP & SLK-01DA HORIZONTAL TERMINATION CAP SL-550TRS-AUD DVP-TVHW & SLK-991DA VERTICAL TERMINATION CAP 1.2 FLUE SYSTEM APPROVALS adhered to. The rise to run relationships are shown in These models have flue starting collars on both the top the flueing drawings and tables on the next few pages.
  • Page 9 102mm 152mm 305mm DVP4 DVP6 DVP12 362mm 310mm 51mm MAX. MIN. 610mm 914mm DVP12A 1219mm 251mm DVP24 45.0 260mm DVP45 DVP36 286mm 184mm 32mm TYP DVP48 217mm 13mm TYP 319mm NOTE: PIPES OVERLAP 32mm AT EACH JOINT. FIGURE 6 DVP-Series Balanced Flue Component Specifications (127mm inner pipe / 203mm outer pipe)
  • Page 10 6 3/8 (162mm) 6 ½ (165mm) 9 5/8 (244mm) 6 3/8 (162mm) 6 5/8 (168mm) 9 5/8 (244mm) SL-90D 6 ½ (165mm) 17-24 5 ¾ (432-610mm) (146mm) 11 ¾ 6 5/8 (298mm) (168mm) SL-06D SL-12D SL-17/24D 47 ¾ (1213mm) 35 ¾ (908mm) 23 ¾...
  • Page 11 VERTICAL FLUEING FT. (M) 30' MAXIMUM (9.1M) USE SL D-SERIES COMPONENTS ONLY. FIGURE 8 STRAIGHT OUT HORIZONTAL FLUEING Max. Run 24" (610mm) USE DVP-SERIES COMPONENTS ONLY. FIGURE 9...
  • Page 12 USE SL D-SERIES COMPONENTS ONLY. FLUEING WITH ONE (1) 90° ELBOW FT. (M) FT. (M) 1' MIN.(.3M) 2' MAX.(.6M) 2' MIN.(.6M) 4' MAX.(1.2M) 3' MIN.(.9M) 8' MAX.(2.4M) 4' MIN.(1.2M) 10' MAX.(3M) V + H = 30' (9.1M) FIGURE 10 FLUEING WITH ONE (1) 90 ELBOW V (FT.) H (FT.)
  • Page 13 FLUEING WITH TWO (2) 90° ELBOWS H + H FT. (M) FT. (M) 1' MIN.(.3M) 2' MAX.(.6M) 2' MIN.(.6M) 4' MAX.(1.2M) 3' MIN.(.9M) 6' MAX.(1.8M) 4' MIN.(1.2M) 8' MAX.(2.4M) 5' MIN.(1.5M) 10' MAX. (3M) 30' MAX.(9.1M) 10' MAX. (3M) USE SL D-SERIES COMPONENTS ONLY. FLUEING WITH TWO (2) 90°...
  • Page 14 FLUEING WITH TWO (2) 90° ELBOWS H + H 1´ MIN. (.3M) 1´ MAX. (.3M) 2´ MAX. (.6M) 2´ MIN. (.6M) 2´ MAX. (.6M) 4´ MAX. (1.2M) 3´ MIN. (.9M) 3´ MAX. (.9M) 8´ MAX. (2.4M) 4´ MIN. (1.2M) 4´ MAX. (1.2M) 10´...
  • Page 15 FLUEING WITH THREE (3) 90° ELBOWS H + H FT. (M) FT. (M) FT. (M) 2' MIN.(.6M) 2' MAX.(.6M) 4' MAX.(1.2M) 3' MIN.(.9M) 3' MAX.(.9M) 6' MAX (1.9M) 4' MIN.(1.2M) 4' MAX.(1.2M) 8' MAX.(2.4M) = 30' MAX (9.1M) 6' MAX (1.9M) 8' MAX.(2.4M) USE SL D-SERIES COMPONENTS ONLY.
  • Page 16 FLUEING WITH THREE (3) 90° ELBOWS V (FT.) H (FT.) H + H (FT.) 1´ MIN. (.3M) 1´ MAX. (.3M) 3´ MAX. (.9M) 2´ MIN. (.6M) 2´ MAX. (.6M) 5´ MAX. (1.5M) 3´ MIN. (.9M) 4´ MAX. (1.2M) 8´ MAX. (2.4M) 4´...
  • Page 17 Installing Flue Components WARNING: THE REAR FLUE COL- After determining which set of starting collars will be LAR SEAL CAP MUST REMAIN AT- used (top or rear), follow flueing instructions TACHED TO THE REAR FLUE COL- accordingly. LARS IF THE FLUE SYSTEM IS AT- Flueing Out the Rear Flue TACHED TO THE TOP STARTING COLLARS.
  • Page 18 Installing Flue Components WARNING: ENSURE THAT THE HEATER GASKET SUPPLIED WITH THE HEATER SEALS BETWEEN 1. Attaching the First Flue Component to the THE FIRST FLUE COMPONENT AND THE OUTER Starting Collars: HEATER WRAP. A. On the REAR of the heater 2.
  • Page 19 For Vertical Runs The flue system must be supported every eight (8) feet 10" (2.4 M) above the heater flue outlet by wall brackets. INTERIOR WALL SHIELD To install support brackets for vertical runs: • Attach wall brackets to the flue pipe and secure the wall bracket to the framing members with nails or 12"...
  • Page 20 If the area above the ceiling is NOT an attic, position • The heat shield sections will overlap to match the and secure the ceiling firestop on the ceiling side of wall thickness (depth). The small leg in the shield the previously cut and framed hole.

  • Page 21: Connecting The Gas Supply

    • Use the exterior pipelock hole provided on the round flange of the wall firestop to secure the flue pipe in place. • Use a high-temperature sealant or fiberglass rope gasket to seal between the pipe and ex- terior firestop. •...
  • Page 22 BLOWER 1/8" T0 1/4" (3-6mm) FIREPLACE WALL BLOWER SPEED CONTROL NOTE: IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED IT MUST BE RE- PLACED WITH TYPE 105 C RATED WIRE. TEMP. SENSOR SWITCH BLUE BLUE BROWN YW/GR...

  • Page 23: Finishing

    1.5 FINISHING IF JOINTS BETWEEN THE FINISHED WALLS AND THE FIREPLACE SURROUND (TOP AND SIDES) The minimum clearance to combustibles are 0 from ARE SEALED, A 300° F (149°C). MINIMUM SEAL- the sides, floor, back and top (these clearances are ANT MATERIAL MUST BE USED.

  • Page 24: Installer Testing

    Installing the Trim Follow the Safety Information and Lighting Instructions pages of this manual to light the appliance. Combustible materials may be brought up to the specified clearances on the side and top front edges of To obtain proper operation, it is imperative that the pi- the fireplace, but MUST NEVER overlap onto the front lot and main burner flame characteristics are steady, face.

  • Page 25: Log Placement

    LOG PLACEMENT INSTRUCTIONS Log Set Assembly: LOGS-550TRSAUD 1 2 3 4 5 6 7 8 TABS CAUTION: Logs are fragile! Carefully remove the logs from the packaging. LOG #1 (SRV550-715): Place log #1 onto the log grate so that the notches in the bottom of the log fit on the right three grate bars.
  • Page 26 LOG #3 (SRV349-704): Position log #3 so that its right edge sits on log #1 as shown. The notch on the left edge of log #2 sits on the first grate bar behind its locating tab. LOG #4 (SRV278-705): Position log #4 between log #1 and the locating tab on the fourth grate bar. Push its left hand side back to the locating tab as the grate bar.
  • Page 27 LOG #6 (SRV550-718): Place log #6 on the base on front of the grate as shown. LOG #7 (SRV484-703): Place log #7 on the groove in log #2 with its rear top on log #1 and front top resting on log #5. LOG #8 (SRV278-703): Hook log #8 on the right hand corner grate bar and rest its rear on log #1 as shown.

  • Page 28: Operating Instructions

    2.0 OPERATING INSTRUCTIONS • THE DRESS GUARD IS FITTED TO THIS APPLI- ANCE TO REDUCE THE RISK OF FIRE OR INJURY This appliance is a balanced flue heater and is designed FROM BURNS AND NO PART OF IT SHOULD BE to operate with all combustion air being siphoned from PERMANENTLY REMOVED.

  • Page 29: Safety Information

    REMOTE SWITCH 3/16” PIGGYBACK CONNECTOR PIGTAIL BLACK S2 ON/OFF WHITE T2 SWITCH GAS VALVE RED T1 THERMOPILE BLACK S1 THERMOCOUPLE OPTIONAL WALL SWITCH, THERMOSTAT OR REMOTE FIGURE 31 SAFETY INFORMATION FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE.

  • Page 30: Lighting Instructions

    LIGHTING INSTRUCTIONS LIGHTING INSTRUCTIONS PILOT BURNER 1. "STOP!" Read the safety information on previous THERMOCOUPLE THERMOPILE page. 2. To access controls, open the bottom grille. 3. Turn the valve control knob to the "OFF" position. 6. To put the control in the pilot position, turn the To do this, you must turn the knob clockwise control knob counter-clockwise to the...

  • Page 31: Fan Operation

    When the appliance is put back in service check burner FAN OPERATION flame patterns with Figure 32. The accessory fan is wired in series with a speed con- To obtain proper operation, it is imperative that the pi- trol switch and a temperature sensor switch. Set the lot and main burner flame characteristics are steady, speed control to an "ON"...

  • Page 32: Removal Of Covers For Servicing

    REMOVAL OF COVERS FOR • Disconnect the electrode wire from the piezo ignitor (found adjacent to the gas control valve). SERVICING • Disconnect the attachment nut from the underside A. Control Compartment Grille of the thermopile. The thermopile can then be sepa- rated from the pilot bracket.

  • Page 33: Troubleshooting

    3.5 TROUBLE SHOOTING - SL-550TRS-AUD With proper installation and maintenance, your new Gas Heater should provide years of trouble-free service. If you do experience a problem, refer to the Trouble Shooting Guide below. This guide will assist a qualified service person in the diagnosis of problems and the corrective action to be taken. CORRECTIVE ACTION SYMPTOM POSSIBLE CAUSE...
  • Page 34 CORRECTIVE ACTION SYMPTOM POSSIBLE CAUSE 3. Disconnect the thermocouple from the valve, place one milli- volt meter lead wire on the tip of the thermocouple and the other meter lead wire on the thermo- couple copper lead. Start the pilot and hold the valve knob in. If the millivolt reading is less than 15 mv, replace the thermocouple.
  • Page 35 SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION With the pilot in the ON posi- tion, disconnect the thermopile leads from the valve. Take a reading at the thermopile leads. The reading should be 325 mil- livolts minimum. Replace the thermopile if the reading is be- low the minimum.
  • Page 36 CORRECTIVE ACTION SYMPTOM POSSIBLE CAUSE 1. Check L.P. (Propane) tank. V. The pilot and main burner A. No L.P. in tank. Refill fuel tank. extinguish while in operation. 1. Check for leaks. B. Inner flue pipe leaking exhaust gases back into system. 1.

  • Page 37: Replacement Parts

    4.0 Replacement Parts SL-550TRS-AUD Exploded Parts Diagram Log set assembly...
  • Page 38 SL-550TRS-AUD Service Parts List IMPORTANT: When ordering, supply serial and model numbers to ensure correct service parts. ITEM PARTS PART NUMBER Valve NG 060-522 Valve LP 060-523 Orifice NG 582-839 Orifice LP 582-057 Burner Tube Assembly 530-302A Burner Assembly NG 2021-005 Burner Assembly LP 2021-003...

  • Page 39: Limited Warranty

    LIMITED 10 YEAR WARRANTY HEAT-N-GLO, a brand of Hearth & Home Technologies Inc. In order to presumptively establish the dates to which your HEAT-N-GLO Limited 10 Year Warranty runs, you must mail the completed warranty card to HEAT-N-GLO, a brand of Hearth & Home Technologies Inc., 20802 Kensington Boulevard, Lakeville, MN 55044, within 60 days of the date of fireplace installation.

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