Simplex G5 Instruction Manual
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Simplex G5 Instruction Manual

Autocycle torque pump
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2525 GARDNER ROAD, BROADVIEW, IL 60155
1.800.323.9114 • Outside U.S. 1.708.865.1500
www.tksimplex.com
Receiving Instructions and Warranty Statement .........................................................................................................2
Safe and Correct Use ...................................................................................................................................................3
Technical Specifications ...............................................................................................................................................4
Working Pressure .........................................................................................................................................................4
Install Vent Plug ............................................................................................................................................................4
Adding Oil .....................................................................................................................................................................4
Electrical .......................................................................................................................................................................4
Connecting Hydraulic Tools ..........................................................................................................................................4
Starting Pump the First Time .................................................................................................................................... 4-5
Pump Mounting ............................................................................................................................................................5
Control Valves ...............................................................................................................................................................5
Power Control Switches ...............................................................................................................................................5
Pressure Torque Setting ...............................................................................................................................................6
Diagnostic Mode ..........................................................................................................................................................6
After Completing the Job .............................................................................................................................................6
Periodic Maintenence ...................................................................................................................................................6
Maintain Oil Level .........................................................................................................................................................7
Clean Oil Intake Screen ................................................................................................................................................7
Flushing the Pump .......................................................................................................................................................7
Pendant Overview ........................................................................................................................................................8
Pendant Startup ...........................................................................................................................................................9
Main Menu ..................................................................................................................................................................10
Unit Settings ...............................................................................................................................................................10
Manual Mode ..............................................................................................................................................................10
Auto Cycle Mode...................................... ..................................................................................................................11
History Menu ..............................................................................................................................................................11
Troubleshooting ..........................................................................................................................................................12
TO RETRIEVE TECHNICAL PART SHEET DOCUMENTATION, GO TO: WWW.TKSIMPLEX.COM
- Note -
SIMPLEX has taken every care in preparing this Operational Manual that is intended as a technical guideline only.
SIMPLEX accepts no liability in relation to any use or reliance made of any information in this Operational Manual.
All information, illustrations and specifications in this Operational Manual are based on the latest information
available at the time of publication. The right is reserved to make changes at any time without notice.
Equipment operators and installers shall be responsible for ensuring that a safe working environment and safe
systems of work are in place before operating the equipment.
©2010 SIMPLEX
C O N T E N T S
PENDANT CONTROL SECTION
G5 AUTOCYCLE
TORQUE PUMP
Reference # - TD069
Rev. - A
Date - 0810

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Summary of Contents for Simplex G5

  • Page 1: Table Of Contents

    SIMPLEX has taken every care in preparing this Operational Manual that is intended as a technical guideline only. SIMPLEX accepts no liability in relation to any use or reliance made of any information in this Operational Manual. All information, illustrations and specifications in this Operational Manual are based on the latest information available at the time of publication.

  • Page 2: Receiving Instructions And Warranty Statement

    Keep this manual for reference. WARRANTY STATEMENT SIMPLEX products are warranted to be free of defects in materials and workmanship under normal use for as long as the original purchaser owns them, subject to the guidelines and limitations listed. This warranty does not cover: normal wear &...

  • Page 3: Safe And Correct Use

    Make sure to read the instructions, warnings and precautions carefully. Follow any recommended safety precautions to avoid personal injury or damage to the unit. Simplex cannot be responsible for any damage or injury from unsafe use, lack of maintenance or incorrect operation. In the event any questions or concerns arise, contact SIMPLEX or a local Distributor for clarification.

  • Page 4: Technical Specifications

    Remove SHIPPING PLUG (A) and install VENT PLUG (B) into fill plug. 4.2 ADDING OIL Remove OIL FILLER CAP (C) and add SIMPLEX Hydraulic Oil into reservoir. Oil level should not exceed 1” from the reservoir cover. As a “rule of thumb” oil should be visual in site window when the unit is powered down and all connected tools are retracted.

  • Page 5: Pump Mounting

    ••• 5 ••• CAUTION: Never operate the pump without tool movement for more than 1 minute. Leaving the valve in the advance or retract position without the tool’s piston rod moving will overheat the oil. CAUTION: Never disconnect or connect any hydraulic hoses or fittings without first unloading the tool, then unplug the electrical cord of the pump.

  • Page 6: Pressure Torque Setting

    (located in the reservoir) twice a year. If equipped, change the external oil filter twice a year (Use Simplex oil only, Model # AO1, 1 gallon). Change the oil more frequently when used in extremely dusty areas or when the oil has been overheated.

  • Page 7: Maintain Oil Level

    Check hydraulic oil level every 30 hours of operation (sight gauge should be completely covered in oil when all tools are retracted. Add Simplex oil (Model # AO1 – 1 gallon) when necessary. Oil level should be no more than 1” from top of reservoir plate –...

  • Page 8: Pendant Overview

    ••• 8 ••• PENDANT OVERVIEW LCD DISPLAY Power Control Center “ADVANCE” BUTTON” DEPRESSING BUTTON ACTIVATES ADVANCE MOTOR “ON” AND ADVANCES TOOL. “ON” BUTTON” DEPRESSING BUTTON ACTIVATES MOTOR “ON” “OFF” BUTTON” DEPRESSING BUTTON TURNS MOTOR “OFF” AND CYCLES VALVE TO RELIEVE PRESSURE TRAP. MENU ENTER MENU / ENTER / ARROW BUTTONS...

  • Page 9: Pendant Startup

    ••• 9 ••• PENDANT - START UP Upon “Power Up”, unit will perform system check. If critical fault(s) are detected, unit will not start and fault(s) will be displayed here (Fig.1). Warnings will not prevent the unit from starting. The “Manual Mode” screen will display after the system check is complete and will default to “Manual Mode” (Fig.

  • Page 10: Main Menu

    Power Control Center • TOOL - Highlight & press “enter” and use the “arrow” buttons until the desired TOOL is selected. If the TOOL being used is not a SIMPLEX TOOL, select “other”. If no TOOL is be- ADVANCE ➍...

  • Page 11: Auto Cycle Mode

    • TOOL - Press “enter” and use the “arrow” buttons until the desired TOOL is se- ☞ TOOL ❷ lected. If the TOOL being used is not a SIMPLEX TOOL, select “other”. If no TOOL is MODE ☞ ❸ ❷...

  • Page 12: Troubleshooting

    Oil viscosity is too high. Replace with SIMPLEX oil. SIMPLEX PRODUCTS ARE WARRANTED TO BE FREE OF DEFECTS IN MATERIALS AND WORKMANSHIP UNDER NORMAL USE FOR AS LONG AS THE ORIGINAL PURCHASER OWNS THEM, SUBJECT TO THE GUIDELINES AND LIMITATIONS LISTED. THIS WARRANTY DOES NOT COVER : NORMAL WEAR AND TEAR, COSMETIC ITEMS, ABUSE, OVERLOADING, ALTERATIONS.

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