Simplex G1 Manual
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Simplex G1 Manual

Torque pump
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2525 GARDNER ROAD, BROADVIEW, IL 60155
1.800.323.9114 • Outside U.S. 1.708.865.1500
www.tksimplex.com
Receiving Instructions and Warranty Statement .........................................................................................................2
Safe and Correct Use ............................................................................................................................................... 2-3
Technical Specifications ...............................................................................................................................................3
Working Pressure .........................................................................................................................................................3
Adding Oil .....................................................................................................................................................................3
Connecting Hydraulic Tools...................................... ....................................................................................................4
Electrical .......................................................................................................................................................................4
Starting the Pump for the First Time ............................................................................................................................4
Pump Mounting ............................................................................................................................................................4
Control Valves ...............................................................................................................................................................5
Power Control Switches ...............................................................................................................................................5
Pressure Torque Setting ...............................................................................................................................................5
After Completing the Job .............................................................................................................................................6
Periodic Maintenance ...................................................................................................................................................6
Maintain Oil Level .........................................................................................................................................................6
Clean Oil Intake Screen ................................................................................................................................................6
Flushing the Pump .......................................................................................................................................................6
Troubleshoting ..............................................................................................................................................................7
TO RETRIEVE TECHNICAL PART SHEET DOCUMENTATION, GO TO: WWW.TKSIMPLEX.COM
- Note -
SIMPLEX has taken every care in preparing this Operational Manual that is intended as a technical guideline only.
SIMPLEX accepts no liability in relation to any use or reliance made of any information in this Operational Manual.
All information, illustrations and specifications in this Operational Manual are based on the latest information
available at the time of publication. The right is reserved to make changes at any time without notice.
Equipment operators and installers shall be responsible for ensuring that a safe working environment and safe
systems of work are in place before operating the equipment.
©2010 SIMPLEX
C O N T E N T S
G1
TORQUE PUMP
Reference # - TD052
Rev. - A
Date - 0910

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Summary of Contents for Simplex G1

  • Page 1: Table Of Contents

    SIMPLEX has taken every care in preparing this Operational Manual that is intended as a technical guideline only. SIMPLEX accepts no liability in relation to any use or reliance made of any information in this Operational Manual. All information, illustrations and specifications in this Operational Manual are based on the latest information available at the time of publication.

  • Page 2: Receiving Instructions And Warranty Statement

    Make sure to read the instructions, warnings and precautions carefully. Follow any recommended safety precautions to avoid personal injury or damage to the unit. Simplex cannot be responsible for any damage or injury from unsafe use, lack of maintenance or incorrect operation. In the event any questions or concerns arise, contact SIMPLEX or a local Distributor for clarification.

  • Page 3: Technical Specifications

    DANGER: Only use hydraulic tools in a coupled system. Never use a tool with unconnected couplers. If the cylinder becomes severely overloaded, components can fail catastrophically causing severe personal injury or death. 3.0 TECHNICAL SPECIFICATIONS G1 Electric Torque Wrench Voltage 115V...

  • Page 4: Connecting Hydraulic Tools

    Check for proper electrical supply before connecting. Be sure the electrical connection is grounded. Check that your power supply agrees with the motor nameplate and/or Simplex model decal. NOTE: MOTOR MAY SPARK. DO NOT OPERATE IN AN EXPLOSIVE ATMOSPHERE OR IN THE PRESENCE OF CONDUCTIVE LIQUIDS.

  • Page 5: Control Valves

    ••• 5 ••• 5.0 CONTROL VALVES 2 Position - 4 Way Solenoid 2-Postion – 4 Way Solenoid Valve for Hydraulic Torque Wrenches. To Advance..depress the Advance Switch • To Retract..release advance switch to Retract Tool. • Motor/Valve Control Pendant 5.1 POWER CONTROL SWITCHES Remote pendant.

  • Page 6: After Completing The Job

    Completely change the hydraulic oil and clean the intake screen and magnet (located in the reservoir) twice a year. If equipped, change the external oil filter twice a year (Use Simplex oil only, Model # AO1, 1 gallon). Change the oil more frequently when used in extremely dusty areas or when the oil has been overheated.

  • Page 7: Troubleshoting

    • Inspect to make sure that external adjustable relief valve is set properly. • Defective control valve, take to nearest Simplex Authorized Service Center for repair. • Incorrect motor rotation, take to nearest Simplex Authorized Service Center for repair.
  • Page 8 SIMPLEX PRODUCTS ARE WARRANTED TO BE FREE OF DEFECTS IN MATERIALS AND WORKMANSHIP UNDER NORMAL USE FOR AS LONG AS THE ORIGINAL PURCHASER OWNS THEM, SUBJECT TO THE GUIDELINES AND LIMITATIONS LISTED. THIS WARRANTY DOES NOT COVER : NORMAL WEAR AND TEAR, COSMETIC ITEMS, ABUSE, OVERLOADING, ALTERATIONS.

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