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PET & PAT SERIES
PRO - MAG
TORQUE WRENCH SERIES
ELECTRIC & AIR POWER PUMPS
A
Part Sheet #:
Revised:
The world's most complete line of industrial, hydraulic and
mechanical lifting and positioning equipment.
SIMPLEX DIVISION OF TEMPLETON, KENLY & CO., INC.
2525 Gardner Road Broadview, Illinois 60155 (708) 865-1500 / Fax (708) 865-0894
www.tksimplex.com
HYDRAULIC & MECHANICAL POWER
Operating & Maintenance Instructions
For
and 1
H.P. Power Pumps
1/2
1/2
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Summary of Contents for Simplex PET SERIES
- Page 1 H.P. Power Pumps Part Sheet #: Revised: The world's most complete line of industrial, hydraulic and mechanical lifting and positioning equipment. SIMPLEX DIVISION OF TEMPLETON, KENLY & CO., INC. 2525 Gardner Road Broadview, Illinois 60155 (708) 865-1500 / Fax (708) 865-0894 www.tksimplex.com...
- Page 2 1. Completely change the hydraulic oil and clean the oil filter screen and magnet [located in the reservoir] twice a year. [Use SIMPLEX oil only, Model # AO1, 1 gallon]. Change the oil more frequently when used in extremely dusty areas or when the oil has been overheated. Using oil other than SIMPLEX...
- Page 3 SAFETY Working Pressure: The pump’s maximum working pressure is 10,000 PSI [700 kg/cm ]. Make sure that all hydraulic equipment such as wrench, hoses, etc. used with this pump are rated at 10,000 PSI operating pressure. Hydraulic Connections: Never disconnect or connect any hydraulic hoses or fitting without first unloading the wrench, than unplug the electrical cord of the pump.
- Page 4 Couple hoses to torque wrench. When using SIMPLEX pump and torque wrench combination, Series WH hoses and couplers are designed so that the pump advance port can only be connected to the wrench advance port, and the...
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Page 5: Operation
OPERATION Pump Operation: 1. Check all system fittings and connections to be sure they are tight and leak free. 2. Check oil level in reservoir. Oil level should be 1” to 2” from the top of the reservoir plate. 3. Be sure that the pump is “OFF” 4. -
Page 6: Maintenance
OUTLETS BEFORE PERFORMING MAINTENANCE OR REPAIR PROCEDURES. Maintain oil level: Check hydraulic oil level every 30 hours of operation. Add SIMPLEX oil when necessary. Oil level should be no more than 2” from top of reservoir plate. Completely change oil at least twice a year. The following conditions require more frequent oil changes: a. -
Page 7: Troubleshooting
SECTION V TROUBLESHOOTING If the procedures listed below do not remedy the problem -- the pump will require service and should be taken to an authorized Simplex service center for repair Problem Cause -- Solution Motor Will Not Start Be sure power cord is not damaged. Check for tripped circuit breaker--be sure breaker is of ad- equate size. - Page 9 .5 & 1.5 HP ELECTRIC TORQUE WRENCH PUMP Item Part Description Number 18135 18135 69159 Switch On/Off Gage liquid level 69284 68722 Gasket valve 66012 Gasket Motor 68231 Gasket Pump 68608 Gasket Reservoir 66014 69264 Breather Vent 68000 Roll pin 561604 68551 Gasket Pump...
- Page 11 1.5 HP AIR TORQUE WRENCH PUMP ITEM PART NO. QTY. DISCRIPTION ITEM PART NO. QTY. DISCRIPTION 18135 43166 Elbow 1 GAL OIL 18721 43360 Gauge BRK. Filter Pump Asm. 69285 66012 Gasket-Motor Reservoir 66014 68231 Gasket Gasket 68000 68551 Gasket Breather Vent 43380 Hex Pipe Plug...
- Page 12 PUMP ASSEMBIES 18718 46 14 11 12 8 9 34...
- Page 13 PUMP ASSEMBIES 18718 ITEM PART NO. QTY. ITEM PART NO. QTY. DISCRIPTION DISCRIPTION 68835 68892 Retaining Ring Pump Body 68360 81093 PIpe Plug Roller Bearing 66033 Thrust Bearing 68004 Ext. Relief Seat 66474 Race Bearing 68003 Ext. Relief Cone 69082 Ecc.
- Page 14 PUMP ASSEMBIES 18852 11 12 9 42...
- Page 15 PUMP ASSEMBIES 18852 ITEM PART NO. QTY. ITEM PART NO. QTY. DISCRIPTION DISCRIPTION 68507 68892 Retaining Ring 2 Piston Pump Body 68360 81093 PIpe Plug Roller Bearing 66033 68004 Ext. Relief Seat Thrust Bearing 66474 68003 Ext. Relief Cone Race Bearing 69082 66085 Valve Relief Spring...
- Page 16 PUMP ASSEMBIES 18721 11 12 9 42...
- Page 17 PUMP ASSEMBIES 18721 ITEM PART NO. QTY. ITEM PART NO. QTY. DISCRIPTION DISCRIPTION 68507 68892 Retaining Ring 2 Piston Pump Body 68360 81093 PIpe Plug Roller Bearing 66033 68004 Ext. Relief Seat Thrust Bearing 66474 68003 Ext. Relief Cone Race Bearing 69082 66085 Valve Relief Spring...
- Page 18 Assembly #68829 Item Part Description Qty. 68219 Adapter-Shaft 66030 Bearing 68901 Seal Assembly #68535 Item Part Description Qty. 68209 Piston 5602010 O-Ring 68145 Back-Up Ring 93837 Roll Pin Assembly #69082 Item Part Description Qty. 68859 Shaft Ecc. 69081 Ecc. Bearing Assembly 66108 Race Bearing 67863...
- Page 19 43369 & 43370 MOUNTING BRACKET ASSEMBLY TEMPLETON, KENLY MOVE "J" WIRE & CO, INC. TO TERMINAL #2 115V JUMPER 1-2 & 3-4 230V JUMPER 2-3 APPLY VOLTAGE TO 1 & 4 ELEC1 CONNECT J TO 5 ELEC4 & ELEC5 CONNECT J TO 4 TIME DELAY BLUE RELAY...
- Page 22 43384 MANIFOLD ASM TORQUE 43384 MANIFOLD ASM TORQUE SECTION A-A 60ß REF.
- Page 23 68672 MANIFOLD ASSEMBLY 69372 SCREW...
- Page 24 69247 VALVE ASSEMBLY 4W ELECTRIC BLACK GREEN WHITE RETRACT COIL ADVANCE COIL...
- Page 25 69972 ADVANCE PENDANT JUMPER WIRE SOLDER CONNECTIONS GREEN BLACK WHITE...
- Page 26 43022 VALVE AIR TORQUE OC...
- Page 27 41950 MOTOR PENDANT AIR ASSEMBLY...
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Page 28: Air Valve Assembly
AIR VALVE ASSEMBLY TUBE FROM FILTER/LUBE ADVANCE RETRACT COIL COIL MOTOR 7" LG 43515 AIR VALVE 4W / 2POS... - Page 29 68790 FILTER / LUBE ASSEMBLY ASSEMBLE WITH LOCTITE 242...
- Page 30 69470 FILTER BLOCK ASSEMBLY...