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777 Oakmont Lane, Westmont, IL 60559
1.800.323.9114 • Outside U.S. 1-630-590-6990
www.tksimplex.com
Receiving Instructions and Warranty Statement .........................................................................................................2
Safe and Correct Use ...................................................................................................................................................3
Working Pressure .........................................................................................................................................................4
Install Vent Plug ............................................................................................................................................................4
Adding Oil .....................................................................................................................................................................4
Connecting Hydraulic Tools...................................... ....................................................................................................4
Pump Mounting ............................................................................................................................................................4
Control Valves & Pendant .............................................................................................................................................5
Pressure Toque Settings ..............................................................................................................................................5
Air Motor and Filter Lubricator .....................................................................................................................................6
After Completing the Job .............................................................................................................................................6
Periodic Maintenance ...................................................................................................................................................6
Maintain Oil Level .........................................................................................................................................................6
Clean Oil Intake Screen ................................................................................................................................................7
Flushing the Pump .......................................................................................................................................................7
Troubleshooting ............................................................................................................................................................8
TO RETRIEVE TECHNICAL PART SHEET DOCUMENTATION, GO TO: WWW.TKSIMPLEX.COM
- Note -
SIMPLEX has taken every care in preparing this Operational Manual that is intended as a technical guideline only.
SIMPLEX accepts no liability in relation to any use or reliance made of any information in this Operational Manual.
available at the time of publication. The right is reserved to make changes at any time without notice.
Equipment operators and installers shall be responsible for ensuring that a safe working environment and safe
systems of work are in place before operating the equipment.
©2010 SIMPLEX
C O N T E N T S
G5 AIR TORQUE
POWER PUMPS
Reference # - TD061
Rev. - A
Date - 0810
e based on the latest information
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Summary of Contents for Simplex G5 Air Torque Series
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Page 1: Table Of Contents
SIMPLEX has taken every care in preparing this Operational Manual that is intended as a technical guideline only. SIMPLEX accepts no liability in relation to any use or reliance made of any information in this Operational Manual. e based on the latest information available at the time of publication. -
Page 2: Receiving Instructions And Warranty Statement
Keep this manual for reference. WARRANTY STATEMENT SIMPLEX products are warranted to be free of defects in materials and workmanship under normal use for as long as the original purchaser owns them, subject to the guidelines and limitations listed. This warranty does not cover: normal wear &... -
Page 3: Safe And Correct Use
Make sure to read the instructions, warnings and precautions carefully. Follow any recommended safety precautions to avoid personal injury or damage to the unit. Simplex cannot be responsible for any damage or injury from unsafe use, lack of maintenance or incorrect operation. In the event any questions or concerns arise, contact SIMPLEX or a local Distributor for clarification. -
Page 4: Technical Specifications
4.2 ADDING OIL Remove OIL FILLER CAP (C) and add SIMPLEX Hydraulic Oil into reservoir. Oil level should not exceed 1” from the reservoir cover. As a “rule of thumb” oil should be visual in site window when the unit is powered down and all connected tools or cylinders are retracted. -
Page 5: Control Valves & Pendant
••• 5 ••• 5.0 CONTROL VALVES & PENDANT 2 Position - 4 Way Solenoid 2-Postion – 4 Way Solenoid Valve for Hydraulic Torque Wrenches. To Advance..depress the Advance Switch • To Retract..release advance switch to Retract Tool. • Retract Advance Remote pendant switch control as follows: STOP Configured with motor/valve control pendant:... -
Page 6: Air Motor And Filter Lubricator
Check hydraulic oil level every 30 hours of operation (sight gauge should be completely covered in oil when all tools are retracted. Add Simplex oil (Model # AO1 – 1 gallon) when necessary. Oil level should be no more than 1” from... -
Page 7: Clean Oil Intake Screen
Unplug the pump and remove the motor and pump assembly again. Now drain Sight Gauge the flushing oil and re-clean the inside of the reservoir. (Make sure flushing fluid is also drained from pump assembly). Refill the reservoir with Simplex hydraulic oil and reassemble the pump. Drain Plug (1.5 - 10 Gal.) -
Page 8: Troubleshooting
• Inspect to make sure that external adjustable relief valve is set properly. • Defective control valve, take to nearest Simplex Authorized Service Center for repair. • Incorrect motor rotation, take to nearest Simplex Authorized Service Center for repair. - Page 9 ••• 9 ••• notes: www.tksimplex.com...
- Page 10 ••• 10 ••• notes:...
- Page 11 ••• 11 ••• notes: www.tksimplex.com...
- Page 12 UNITED STATES HOME OFFICE 777 OAKMONT LANE, STE. 800 - WESTMONT, IL 60559 PHONE: 1-630-590-6990 • FAX 1-630-590-6955 • TOLL FREE:1-800-323-9114 EMAIL: sales@tksimplex.com • www.tksimplex.com Printed in the U.S.A.
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