Ingersoll-Rand PM20R-B02 Series Operator's Manual

Ingersoll-Rand PM20R-B02 Series Operator's Manual

2” diaphragm pump 1:1 ratio (metallic)

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OPERATOR'S MANUAL
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Refer to Model Description Chart to match the pump material options.
637309-XX for fluid section repair (see page 4). NOTE: This kit also con-
tains several air motor seals which will need to be replaced.
637369 for air section repair (see page 6).
637374 major air valve assembly (see page 7).
PUMP DATA
Models
. . . . . . . . . . . .
see Model Description Chart for "-XXX".
Pump Type
. . . . . . . . .
Metallic Air Operated Double Diaphragm
Material
. . . . . . . . . . . .
see Model Description Chart.
Weight
. . . . . . . . . . . . . . . . . . . . . . . . .
Maximum Air Inlet Pressure
Maximum Material Inlet Pressure
Maximum Outlet Pressure
. . . . . . . . . .
Maximum Flow Rate
. . . . . . . . . . . . . .
Displacement / Cycle @ 100 p.s.i.g.
Maximum Particle Size
. . . . . . . . . . . .
Maximum Temperature Limits (diaphragm / ball / seal material)
E.P.R.
. . . . . . . . . . . . . . . . .
Nitrile
. . . . . . . . . . . . . . . . .
Polypropylene
. . . . . . . . . . .
Santoprene
R
. . . . . . . . . . . .
PTFE
. . . . . . . . . . . . . . . . .
Dimensional Data
. . . . . . . . . . . . . . . .
Mounting Dimension
. . . . .
Noise Level @ 70 p.s.i., 60 c.p.m.
Tested with 67263 muffler assembly installed.
The pump sound pressure levels published here have been updated to an Equivalent
Continuous Sound Level (L
) to meet the intent of ANSI S1.13-1971, CAGI-PNEU-
Aeq
ROP S5.1 using four microphone locations.
NOTICE: All possible options are shown in the chart, however, certain
combinations may not be recommended, consult a representative or the
factory if you have questions concerning availability.
2" DIAPHRAGM PUMP
1:1 RATIO (METALLIC)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
157.4 lbs (71.4 kgs)
. . . . . . . . .
120 p.s.i.g. (8.3 bar)
. . . . .
10 p.s.i.g. (0.69 bar)
120 p.s.i.g. (8.3 bar)
172 g.p.m. (651 l.p.m.)
. . .
1.4 gal. (5.3 lit.)
1/4" dia. (6.4 mm)
-60_ to 280_ F (-51_ to 138_ C)
10_ to 180_ F (-12_ to 82_ C)
35_ to 175_ F (2_ to 79_C)
-40_ to 225_ F (-40_ to 107_ C)
40_ to 225_ F (4_ to 107_ C)
see page 8.
9-1/16" x 10-1/16" (230 mm x 256 mm)
. . . .
85.0 db(A)
PM20R-X-X-B02
2" DIAPHRAGM PUMP
PM20R-CSS-XXX-B02
MODEL DESCRIPTION CHART
PM20 R - C S S - X X X - B02
CENTER SECTION MATERIAL
R - Polypropylene
PORT
C - Tri-Clamp
FLUID CAPS & MANIFOLD MATERIAL
S - Stainless Steel
HARDWARE MATERIAL
S - Stainless Steel
SEAT MATERIAL
A - Santoprene
S - 316 Stainless Steel
BALL MATERIAL
A - Santoprene
T - PTFE
DIAPHRAGM MATERIAL
A - Santoprene
T - PTFE / Santoprene
FLUID SECTION SERVICE KIT SELECTION
EXAMPLE: MODEL # PM20R-CSS-SAA-B02
FLUID SECTION SERVICE KIT # 637309-AA
RELEASED:
2-8-05
11-15-10
REVISED:
(REV. 04)
Figure 1
PM20R - CSS - X X X - B02
637309 - X X
Ball
Diaphragm

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Summary of Contents for Ingersoll-Rand PM20R-B02 Series

  • Page 1 OPERATOR’S MANUAL PM20R-X-X-B02 INCLUDING: OPERATION, INSTALLATION & MAINTENANCE RELEASED: 2-8-05 11-15-10 REVISED: (REV. 04) 2” DIAPHRAGM PUMP 1:1 RATIO (METALLIC) READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT. It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference. SERVICE KITS Refer to Model Description Chart to match the pump material options.
  • Page 2 OPERATING AND SAFETY PRECAUTIONS READ, UNDERSTAND, AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE. WARNING EXPLOSION HAZARD. Models containing alumi- HAZARDOUS MATERIALS EXCESSIVE AIR PRESSURE num wetted parts cannot be used with III.-Trichloroethane, Me- HAZARDOUS PRESSURE STATIC SPARK thylene Chloride or other Halogenated Hydrocarbon solvents which may react and explode.
  • Page 3 GENERAL DESCRIPTION PARTS AND SERVICE KITS The ARO diaphragm pump offers high volume delivery even at low air Refer to the part views and descriptions as provided on page 4 through 7 pressure and a broad range of material compatibility options available. for parts identification and Service Kit information.
  • Page 4 PARTS LIST / PM20R-X-X-B02 FLUID SECTION FLUID SECTION SERVICE KITS (637309-XX) L KITS INCLUDE: BALLS (See Ball Option, refer to -XX in chart below), DIAPHRAGMS (See Diaphragm Option, refer to -XX in chart below), and items 19, 70, 144, 175, (listed below) plus 174 and 94276 Lubriplate FML-2 grease (page 6). SEAT OPTIONS BALL OPTIONS NOTE: Seat options -AXX do not require...
  • Page 5 PARTS LIST / PM20R-X-X-B02 FLUID SECTION COLOR CODE DIAPHRAGM BALL MATERIAL COLOR COLOR Santoprene Santoprene Green N / A (Backup) PTFE White White FOR THE AIR MOTOR SECTION SEE PAGES 6 & 7 26 , G Torque Sequence 175 k 70 k 70 k 14 ,...
  • Page 6 PARTS LIST / PM20R-X-X-B02 AIR SECTION Indicates parts included in 637369 Air Section Service Kit shown below and items (70), (144), (175) and (180) shown on page 4. AIR MOTOR PARTS Item Description Qty Part No. [Mtl] Item Description Qty Part No. [Mtl] (size) (size)
  • Page 7 PARTS LIST / PM20R-X-X-B02 AIR SECTION 169 k 168 k 172 k 171 k PILOT VALVE PART GROUP k 174 k 173 141 k 244 k 243 k 132 k 166 k 173 k . 105 174 k Optional 94117 Muffler 199 k 232 k 200 k 232 k...
  • Page 8 TROUBLE SHOOTING Product discharged from exhaust outlet. Low output volume, erratic flow, or no flow. Check for diaphragm rupture. Check air supply. Check tightness of (14) diaphragm screw. Check for plugged outlet hose. Check for kinked (restrictive) outlet material hose. Air bubbles in product discharge.

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Pm20r-css-b02 series

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