Omron CS1G-CPU42H Replacement Manual From C200H To Cs
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Omron CS1G-CPU42H Replacement Manual From C200H To Cs

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P rogrammable Contr oller C200H-ser ies
Replacement Guide
From C200H to CS1
C200H-CPU0□
C200H-CPU2□
CS1G-CPU42H
P069-E1-06

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  • Page 1 P rogrammable Contr oller C200H-ser ies Replacement Guide From C200H to CS1 C200H-CPU0□ C200H-CPU2□ CS1G-CPU42H P069-E1-06...
  • Page 2 About this document This document provides the reference information for replacing C200H PLC systems with CS1 series PLC. This document does not include precautions and reminders ;please read and understand the important precautions and reminders described on the manuals of PLCs (both of PLC used in the existing system and PLC you will use to replace the existing PLC) before attempting to start operation.
  • Page 3 Related Manuals CPU Units Man.No. Model Manual W394 CS1G/H-CPU□□H CS/CJ/NSJ Series PROGRAMMING MANUAL CS1G/H-CPU□□-V1 CS1D-CPU□□H CS1D-CPU□□S CJ1H-CPU□□H-R CJ1G/H-CPU□□H CJ1G-CPU□□P CJ1M/G-CPU□□ NSJ□-□□□□(B)-□□□ W474 CS1G/H-CPU□□H CS/CJ/NSJ Series INSTRUCTIONS REFERENCE MANUAL CS1G/H-CPU□□-V1 CS1D-CPU□□H CS1D-CPU□□S CJ1H-CPU□□H-R CJ1G/H-CPU□□H CJ1G-CPU□□P CJ1M/G-CPU□□ NSJ□-□□□□(B)-□□□ W342 CS1G/H-CPU□□H CS/CJ/CP/NSJ Series Communications Commands REFERENCE MANUAL CS1G/H-CPU□□-V1 CS1D-CPU□□H CS1D-CPU□□S...
  • Page 4 Special I/O Units Man.No. Model Manual W426 CS1W-NC□71 CS/CJ Series Position Control Units OPERATION MANUAL CJ1W-NC□71(-MA) W435 CS1W-MCH71 CS/CJ series Motion Control Units OPERATION MANUAL CJ1W-MCH71 W440 CS1W-FLN22 CS/CJ Series FL-net Units OPERATION MANUAL CJ1W-FLN22(100BASE-TX) W336 CS1W-SCB□□-V1 CS/CJ Series Serial Communications Boards Serial Communications Units CS1W-SCU□□-V1 OPERATION MANUAL CJ1W-SCU□□-V1...
  • Page 5 Man.No. Model Manual W304 C200HW-COM01 C200HW Communication Boards OPERATION MANUAL C200HW-COM02-V1 to C200HW-COM06-EV1 W257 CVM1-PRS71 Teaching Box OPERATION MANUAL Network Communications Units Man.No. Model Manual W309 CS1W-CLK23 Controller Link Units OPERATION MANUAL CS1W-CLK21-V1 CJ1W-CLK23 CJ1W-CLK21-V1 C200HW-CLK21 CVM1-CLK21 CQM1H-CLK21 CS1W-RPT0□ W370 CS1W-CLK13 Optical Ring Controller Link Units OPERATION MANUAL CS1W-CLK12-V1...
  • Page 6 Man.No. Model Manual W120 C500-RM201/RT201 C series Rack PCs Wired Remote I/O SYSTEM MANUAL C200H-RM201/RT201/202 G71-IC16/OD16 G72C-ID16/OD16 S32-RS1 W379 CVM1-DRM21-V1 DeviceNet Master Units OPERATION MANUAL C200HW-DRM21-V1 W347 C200HW-DRT21 DeviceNet Slaves OPERATION MANUAL CQM1-DRT21 DRT1 W135 C200H-LK401 C Series PC Link SYSTEM MANUAL C500-LK009-V1 Support Software Man.No.
  • Page 7 MEMO...
  • Page 8 (a) Exclusive Warranty. Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied.
  • Page 9 Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability.

  • Page 10: Table Of Contents

    C200H Replacement Guide From C200H to CS1 Table of Contents Work flow ............................................2 Selecting the replacement method ..................................3 Selecting the model ........................................7 Reading data from C200H ..................................... 11 Converting the program for CS1 ..................................13 Writing data to CS1 ......................................... 15 Appendix ............................................

  • Page 11: Work Flow

    This replacement guide describes the procedure to rebuild the system which uses the C200H-series PLC by introducing the CS1-series PLC instead. The CS1-series PLC has functions which can replace the functions and operation of the C200H-series PLC. Follow the below work flow to replace your system. Refer to the reference pages for details.

  • Page 12: Selecting The Replacement Method

    Selecting the replacement method When C200H-series Basic I/O Units are replaced with CS1-series Basic I/O Units, rewiring is required. The C200H I/O Terminal Block Conversion Adapter that allows the terminal block of the C200H-series Basic I/O Unit to be reused for the CS1-series Basic I/O Unit is available. This enables efficient replacement by eliminating rewiring and wiring check times.
  • Page 13 • Image of replacement using C200H I/O Terminal Block Conversion Adapter Wired terminal block of C200H-series Basic I/O Unit to be replaced CS1-series Basic I/O Unit C200H I/O Terminal Block Conversion Adapter (CS1W-AT2 □□...
  • Page 14 • Replacement of C200H-ID215 and C200H-OD215 using Conversion Cables The same connecting cables that were connected to C200H-ID215 and C200H-OD215 can be used to replace them with CS1W-ID231 and CS1W-OD231. C200H-series Unit CS1-series Unit Conversion Cable C200H-ID215 CS1W-ID231 XW2Z-S010 C200H-OD215 CS1W-OD231 XW2Z-S011 XW2Z-S010...
  • Page 15 XW2Z-S011 * CN1 COM0 and COM1 and CN2 COM2 and COM3 are internally connected in the CS1-series Unit. When separate power supplies were used, rewire to use one common power supply. CS1W-OD231 C200H-OD215 Reused cable C200H-OD215 CS1W-OD231 Remarks Rated voltage 5 to 24 VDC 12 to 24 VDC Use CS1W-MD561 when using 5 VDC.

  • Page 16: Selecting The Model

    Refer to the CS1G/H-CPU□□H CS Series Programmable Controllers OPERATION MANUAL (Cat. No. W339) for details of the Units. < CPU Rack > Unit name C200H-series Unit CS1-series Unit Description CPU Unit C200H-CPU01 CS1G-CPU42H UM 10K steps C200H-CPU02 C200H-CPU03 C200H-CPU21 C200H-CPU22 C200H-CPU23 CPU Unit-mounting C120-LK201 (RS-232C)
  • Page 17 < Memory Cassettes > Unit name C200H-series Unit CS1-series Unit Description Memory Unit RAM Unit None The CS1-series CPU Unit has a nonvolatile C200H-MR431 memory for user program in it. The Memory (Battery type) Unit is not required. C200H-MR432 It also has the clock function. (Capacitor type) C200H-MR831 (Battery type)
  • Page 18 < I/O Units and CPU Bus Units> Unit name C200H-series Unit CS1-series Unit Description Basic I/O Unit C200H-I□□□ C200H-I□□□ C200H-series Basic I/O Units can be used C200H-O□□□ C200H-O□□□ with CS1-series CPU Units. C200H-M□□□ C200H-M□□□ Refer to Appendix E. Table of Input/Output Units for CS1-series Basic I/O Units CS1W-I□□□...
  • Page 19 < I/O Units and CPU Bus Units> Unit name C200H-series Unit CS1-series Unit Description Communication Unit [SYSMAC BUS] [SYSMAC BUS] SYSMAC BUS can be used with the Wired: C200H-RM201 Wired: C200H-RM201 CS1-series CPU Unit. However, area Optical: C200H-RM001-PV1 Optical: allocation must be changed. C200H-RM001-PV1 To improve the system performance and to facilitate maintenance, we recommend you...

  • Page 20: Reading Data From C200H

    C200H-IP007 (or C120-LK201-V1) (1) Mount the Peripheral Interface Unit to C200H and connect it with a PC. (2) Start up the CX-Programmer. (Select All Program - OMRON - CX-One - CX-Programmer - CX-Programmer from the Windows Start Menu.) (3) Select C200H for the Device Type. (Select New from the File Menu to display the below dialog box.)
  • Page 21 (4) Select Work Online from the PLC Menu to go online. (5) Transfer the ladder program and I/O table. (Select Transfer - From PLC from the PLC Menu.) Click the OK Button to start transfer. (6) Transfer the PLC memory data (Data Memory). (Select Edit - Memory from the PLC Menu.) Scroll and select all the areas.

  • Page 22: Converting The Program For Cs1

    Converting the program for CS1 On the CX-Programmer, convert the program for CS1. (1) Start the CX-Programmer and open the saved program file for C200H. (Select Open from the File Menu.) (2) Change the Device Type from C200H to CS1. (Select Change Model from the PLC Menu to display the below dialog box.) (3) The instructions are automatically converted.
  • Page 23 (4) The PLC memory data cannot be maintained when the PLC model is changed. Open the PLC Memory Window for both C200H and CS1, and copy and paste the necessary memory data Select the necessary PLC Memory on the C200H PLC Memory Window, and copy and paste it onto the CS1 PLC Memory Window.

  • Page 24: Writing Data To Cs1

    Writing data to CS1 Transfer the converted and modified program, PLC settings, and Data Memory to CS1. Required items Support Software CX-One (PC) CXONE-AL□□C-V□/ AL□□D-V□ (CX-Programmer) Connecting Cable CS1W-CN226/626 (1) Connect CS1 with a PC. (2) Start the CX-Programmer and open the converted program file for CS1. (3) Go online with CS1.
  • Page 25 (5) Select Edit - Memory from the PLC Menu to display the below dialog box. Select the PLC memory (Data Memory Area: D and Holding Area: HR) and click the Transfer to PLC Button to start transfer. (6) Select Work Online from the PLC Menu to go offline.

  • Page 26: Appendix

    Appendix Appendix A. Instructions converted by Change Model on CX-Programmer (1) The data type of operand is changed from BCD to binary for some instructions. (2) The number of operands is changed for some instructions. (3) Interrupt control instructions must be changed. (Use MSKS, MSKR, CLI, DI, and EI). Refer to the list below for details.

  • Page 27: Appendix B. Change Of Unit Area Allocation

    Appendix B. Change of unit area allocation This section describes the differences in unit area allocation between C200H and CS1. Refer to related manuals for details. Item C200H Description I/O allocation "Free location and fixed word allocation" "Free location and free word allocation" For CS1, it is necessary to Basic I/O Change the word and bit addresses...

  • Page 28: Appendix E. Table Of Input/Output Units

    Appendix E. Table of Input/Output Units ■ Input Unit If a different type of terminal block or connector is used, change the wiring. If the input specifications differ, make sure that the system operates correctly. If the number of circuits increases, rewire the terminals to each common terminal. If internal current consumption is different, make sure the power supply capacity is large enough.
  • Page 29 < TTL Input Unit > C200H-series Unit Corresponding CS-series Unit Description Difference C200H-ID501 TTL Input Unit with connector for 32 inputs. The CS Series does not have the same type of Unit. 5 VDC, 3.5 mA, Connector, No replacement model Use C200H-ID501 with CS1 or use the CS1W-ID231 24-VDC Input Unit or 32 inputs (Special I/O) CS1W-MD561 TTL I/O Unit instead.
  • Page 30 ■ Output Unit If a different type of terminal block or connector is used, change the wiring. If the number of circuits increases, rewire the terminals to each common terminal. If the output specifications differ, make sure that the system operates correctly. The relay lifetime may vary depending on usage when the different relay is used.
  • Page 31 < Relay Output Units > C200H-series Unit Corresponding CS-series Unit Description Difference C200H-OC225 CS1W-OC211 Relay Output Unit with 1) Terminal block terminal block for 16 outputs. 2) No. of circuits (16 points/common x 1 circuit 250 VAC/24 VDC, 2 A, 250 VAC/120 VDC, 2 A, →...
  • Page 32 < Transistor Output Units > C200H-series Unit Corresponding CS-series Unit Description Difference C200H-OD217 CS1W-OD212 Transistor Output Unit with 1) Terminal block terminal block for 12 outputs. 2) Output points (12 points → 16 points) 5 to 24 VDC, 0.3 A, Sourcing, 12 to 24 VDC, 0.5 A, Sourcing, Replace this unit with a 3) No.
  • Page 33 < Transistor Output Units > C200H-series Unit Corresponding CS-series Unit Description Difference C200H-OD219 CS1W-OD261 Transistor Output Unit with 1) No. of circuits (32 points/common x 2 circuits connector for 64 outputs.. → 16 points/common x 4 circuits) 4.5 to 26.3 VDC, 0.1 A, Sinking, 12 to 24 VDC, 0.3 A, Sinking, 2) Output circuit specifications Connector, 64 outputs...
  • Page 34 ■ I/O Unit The CS Series has two I/O Units: CS1W-MD261 and CS1W-MD561. The word allocation of the CS-series Unit is different from that of the C200H-series Unit since the number of inputs and outputs of the CS-series unit is 32 points each. C200H-series Units can be used with CS1-series CPU Units.
  • Page 35 MEMO...
  • Page 36 2014 1 P069-E1-06 1116 (1014)

This manual is also suitable for:

C200h-cpu0 seriesC200h-cpu2 seriesC200h series

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