Related Manuals for Omron C200HX Series
Summary of Contents for Omron C200HX Series
- Page 1 Programmable Controller C200HX/HG/HE Replacement Guide From C200HX/HG/HE to CJ2 C200HE-CPU11/32/42 C200HG-CPU33/43/53/63 C200HX-CPU34/44/54/64/65/85 CJ2H-CPU6□ CJ2M-CPU1□ CJ2M-CPU3□ P075-E1-04...
- Page 2 About this document This document provides the reference information for replacing C200H PLC systems with CS1 series PLC. This document does not include precautions and reminders ;please read and understand the important precautions and reminders described on the manuals of PLCs (both of PLC used in the existing system and PLC you will use to replace the existing PLC) before attempting to start operation.
- Page 3 Related Manuals CPU Units Man.No. Model Manual W472 CJ2H-CPU6□-EIP CJ2 CPU Unit Hardware USER'S MANUAL CJ2H-CPU6□ CJ2-CPU□□ W473 CJ2H-CPU6□-EIP CJ2 CPU Unit Software USER'S MANUAL CJ2H-CPU6□ CJ2M-CPU□□ W486 CJ2M-CPU□□+CH2M-MD21□ CJ2M Pulse I/O Module USER'S MANUAL W474 CS1G/H-CPU□□H CS/CJ/NSJ Series INSTRUCTIONS REFERENCE MANUAL CS1G/H-CPU□□-V1 CS1D-CPU□□H CS1D-CPU□□S...
- Page 4 Special I/O Units Man.No. Model Manual W368 CS1W-PTS□□ CS/CJ Series Analog I/O Units OPERATION MANUAL CS1W-PTW□□ CS1W-PDC□□ CS1W-PTR□□ CS1W-PPS□□ CS1W-PMV□□ CJ1W-PTS□□ CJ1W-PDC□□ CJ1W-PH41U W345 CS1W-AD0□□-V1/-AD161 CS/CJ Series Analog I/O Units OPERATION MANUAL CS1W-DA0□□ CS1W-MAD44 CJ1W-AD0□□-V1/-AD042 CJ1W-DA0□□/-DA042V CJ1W-MAD42 W396 CJ1W-TC□□□ CJ Series Temperature Control Units OPERATION MANUAL W401 CJ1W-CT021 CJ Series High-speed Counter Units OPERATION MANUAL...
- Page 5 Network Communications Units Man.No. Model Manual W309 CS1W-CLK23 Controller Link Units OPERATION MANUAL CS1W-CLK21-V1 CJ1W-CLK23 CJ1W-CLK21-V1 C200HW-CLK21 CVM1-CLK21 CQM1H-CLK21 CS1W-RPT0□ W370 CS1W-CLK13 Optical Ring Controller Link Units OPERATION MANUAL CS1W-CLK12-V1 CVM1-CLK12(H-PCF Cable) CS1W-CLK53 CS1W-CLK52-V1 CVM1-CLK52(GI Cable) W465 CS1W-EIP21 CS/CJ Series EtherNet/IP Units OPERATION MANUAL CJ1W-EIP21 CJ2H-CPU6□-EIP CJ2M-CPU3□...
- Page 6 Support Software Man.No. Model Manual W463 CXONE-AL□□C-V4 CX-One FA Integrated Tool Package SETUP MANUAL CXONE-AL□□D-V4 W446 CX-Programmer OPERATION MANUAL W447 CX-Programmer OPERATION MANUAL : Function Blocks/Structured Text W366 CX-Simulator OPERATION MANUAL W464 CX-Integrator OPERATION MANUAL W344 CX-Protocol OPERATION MANUAL W433 CX-Position OPERATION MANUAL W436 CX-Motion-NCF OPERATION MANUAL...
- Page 7 MEMO...
- Page 8 (a) Exclusive Warranty. Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied.
- Page 9 Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability.
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Page 10: Table Of Contents
C200HX/HG/HE Replacement Guide From C200HX/HG/HE to CJ2 Table of Contents Work flow ............................................2 Selecting the replacement method ..................................3 Selecting the model ........................................6 Reading data from C200HX/HG/HE ................................. 11 Converting the program for CJ2 ..................................13 Writing data to CJ2 ........................................15 Appendix ............................................ -
Page 11: Work Flow
Follow the below work flow to replace C200HX/HG/HE with CJ2. Refer to the reference pages for details. Work flow 1) Preliminary Steps: Take the following steps before starting the replacement work. Description Reference pages Start Select the units, programming software, and connecting cables to replace C200HX/HG/HE with CJ2. -
Page 12: Selecting The Replacement Method
Selecting the replacement method When C200H-series Basic I/O Units are replaced with CJ-series Basic I/O Units, rewiring is required. When C200H-ID215 and C200H-OD215 C200H High-density I/O Units are replaced with CJ-series I/O Units, the same connecting cables that were connected to C200H High-density I/O Units can be used. Replacement method Description CJ-series Units... - Page 13 • Replacement of C200H-ID215 and C200H-OD215 using Conversion Cables The same connecting cables that were connected to C200H-ID215 and C200H-OD215 can be used to replace them with CJ1W-ID231 and CJ1W-OD231. C200H-series Unit CJ-series Unit Conversion Cable C200H-ID215 CJ1W-ID231 XW2Z-S010 C200H-OD215 CJ1W-OD231 XW2Z-S011 XW2Z-S010...
- Page 14 XW2Z-S011 * CN1 COM0 and COM1 and CN2 COM2 and COM3 are internally connected in the CJ-series Unit. When separate power supplies were used, rewire to use one common power supply. CJ1W-OD231 C200H-OD215 Reused cable C200H-OD215 CJ1W-OD231 Remarks We recommend you to use 24 VDC instead if 5 VDC Rated voltage 5 to 24 VDC 12 to 24 VDC...
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Page 15: Selecting The Model
Selecting the model Outline of the system configuration CX-Programmer SYSMAC Support Software CX-Programmer C200HX/HG/HE Expansion Backplane I/O Interface Unit The table below lists the C200H-series Units and each corresponding CJ-series Unit. Select the CJ-series Unit which is compatible with the C200H-series Unit or which has similar specifications to the C200H-series Unit. Refer to the following manuals for details of the Units: CJ2: CJ2H-CPU6□-EIP/CJ2H-CPU6□/CJ2M-CPU□□... - Page 16 < CPU Rack > Unit name C200H-series Unit CJ-series Unit Description Communications Board C200HW-COM01 Unnecessary It is not necessary to mount the communication unit for networks such as SYSMAC LINK and SYSMAC NET. C200HW-COM02(-V1) CJ1W-SCU21-V1 The CJ Series does not have an inner-board type communications unit.
- Page 17 < I/O Units and CPU Bus Units> Unit name C200H-series Unit CJ-series Unit Description Refer to Appendix E. Table of Input/Output Basic I/O Unit C200H-I□□□ CJ1W-I□□□ Units for CJ-series Basic I/O Units C200H-O□□□ CJ1W-O□□□ C200H-M□□□ CJ1W-M□□□ corresponding to C200H-series Basic I/O Units.
- Page 18 < I/O Units and CPU Bus Units> Unit name C200H-series Unit CJ-series Unit Description Communication Unit [CompoBus/S] [CompoBus/S] There are some remarks to be followed C200HW-SRM21(-V1) CJ1W-SRM21 when CS1W-SRM21 is used. Refer to the C200HW/CS1W/CJ1W/CQM1/SRT1/SRT2 CompoBus/S OPERATION MANUAL (Cat. No. W266) for details. [DeviceNet] [DeviceNet] There are also some remarks to be followed...
- Page 19 < Support Software and Peripheral Devices > Name C200H-series Unit CJ-series Unit Description Support Software SYSMAC Support Software CX-One SYSMAC Support Software cannot be used CX-Programmer CXONE-AL□□C-V□/ with the CJ2-series CPU Unit. AL□□D-V□ (CX-Programmer) Peripheral Interface CQM1-CIF02 Commercially available USB 2.0 (or 1.1) cable Unit, Connecting Cable USB cable (A connector –...
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Page 20: Reading Data From C200Hx/Hg/He
Peripheral port (1) Connect C200HX/HG/HE and a PC using a connecting cable. (2) Start up the CX-Programmer. (Select All Program - OMRON - CX-One - CX-Programmer - CX-Programmer from the Windows Start Menu.) (3) Select C200HX/HG/HE for the Device Type. (Select File – New.) - Page 21 (4) Select Work Online from the PLC Menu to go online. (5) Transfer the ladder program, PLC settings, and I/O table. (Select Transfer - From PLC from the PLC Menu.) Click the OK Button to start transfer. (6) Transfer the PLC memory data (Data Memory). (Select Edit - Memory from the PLC Menu.) Scroll and select all the areas.
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Page 22: Converting The Program For Cj2
Converting the program for CJ2 On the CX-Programmer, convert the program for CJ2. (1) Start the CX-Programmer and open the saved program file for C200HX/HG/HE. (Select Open from the File Menu.) (2) Change the Device Type from C200HX/HG/HE to CJ2M or CJ2H. (Select Change Model from the PLC Menu to display the below dialog box.) (3) The instructions are automatically converted. - Page 23 (4) The PLC memory data cannot be maintained when the PLC model is changed. Open the PLC Memory Window for both C200HX/HG/HE and CJ2, and copy and paste the necessary memory data. Select the necessary PLC Memory on the C200HX/HG/HE PLC Memory Window, and copy and paste it onto the CJ2 PLC Memory Window.
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Page 24: Writing Data To Cj2
Writing data to CJ2 Transfer the converted and modified program, PLC settings, and Data Memory to CJ2. Required items Support Software CX-One CXONE-AL□□C-V□/ AL□□D-V□ (PC) (CX-Programmer) Connecting cable Commercially available USB cable USB 2.0 (or 1.1) cable (A connector – B connector) 5.0 m max. CX - Programmer Connecting cable Commercially available USB cable... - Page 25 (5) Select Edit - Memory from the PLC Menu to display the below dialog box. Select the PLC memory (Data Memory Area: D and Holding Area: HR) and click the Transfer to PLC Button to start transfer. (6) Select Work Online from the PLC Menu to go offline...
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Page 26: Appendix
Appendix Appendix A. Instructions converted by Change Model on CX-Programmer (1) The data type of operand is changed from BCD to binary for some instructions. (2) The number of operands is changed for some instructions. (3) Interrupt control instructions must be changed. (Use MSKS, MSKR, CLI, DI, and EI). Refer to the list below for details. - Page 27 Instruction for Instruction for CJ2 Operand Number of operands C200HX/HG/HE BCNT(67) BCNTC(621) Same as C200HX/HG/HE Same XFER(70) XFERC(565) Same as C200HX/HG/HE Same DIST(80) DISTC(566) Same as C200HX/HG/HE Same COLL(81) COLLC(567) Same as C200HX/HG/HE Same MOVB(82) MOVBC(568) Same as C200HX/HG/HE Same TTIM(87) TTIM(087) The third operand (reset bit) is deleted.
- Page 28 Instruction for Instruction for CJ2 Operand Number of operands C200HX/HG/HE MTR(213) MTR(213) The fourth operand is added. Changed from 3 to 4. The fourth operand specifies a work word used by this instruction. As this word cannot be used for any other purpose, change to another area when the area assigned by conversion is the area used for another purpose.
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Page 29: Appendix B. Change Of Unit Area Allocation
Appendix B. Change of unit area allocation This section describes the differences in unit area allocation between C200HX/HG/HE and CJ2. Refer to related manuals for details. Item C200HX/HG/HE Description I/O allocation "Free location and fixed word allocation" "Free location and free word allocation" Basic I/O Change the word and bit addresses used in the program. -
Page 30: Appendix E. Table Of Input/Output Units
Appendix E. Table of Input/Output Units ■ Input Unit (1) The terminal block of the CJ-series Unit differs from that of the C200H-series Unit. Change the wiring. (2) If a different type of connector is used, change the wiring. (3) If the input specifications differ, make sure that the system operates correctly. (4) If the number of circuits increases, rewire the terminals to each common terminal. - Page 31 < TTL Input Unit > C200H-series Unit Corresponding CJ-series Unit Description Difference TTL Input Unit with connector for 32 inputs. The CJ Series does not have the C200H-ID501 same type of Unit. No replacement model 5 VDC, 3.5 mA, Connector, Use the CJ1W-ID231 24-VDC Input Unit or CJ1W-MD563 TTL I/O Unit instead.
- Page 32 ■ Output Unit (1) The terminal block of the CJ-series Unit differs from that of the C200H-series Unit. Change the wiring. (2) If a different type of connector is used, change the wiring. (3) If the number of circuits increases, rewire the terminals to each common terminal. (4) If the output specifications differ, make sure that the system operates correctly.
- Page 33 < Relay Output Units > C200H-series Unit Corresponding CJ-series Unit Description Difference Relay Output Unit with 1) Terminal block C200H-OC225 CJ1W-OC211 terminal block for 16 outputs. 2) No. of circuits (16 points/common x 1 circuit 250 VAC/24 VDC, 2 A, 250 VAC/24 VDC, 2 A, →...
- Page 34 < Transistor Output Units > C200H-series Unit Corresponding CJ-series Unit Description Difference Transistor Output Unit with 1) Terminal block C200H-OD217 CJ1W-OD212 2) Output points (12 points → 16 points) terminal block for 12 outputs. 5 to 24 VDC, 0.3 A, Sourcing, 24 VDC, 0.5 A, Sourcing, Replace this unit with a 3) Output circuit specifications...
- Page 35 < TTL Output Unit > C200H-series Unit Corresponding CJ-series Unit Description Difference TTL Output Unit with connector for 32 outputs. The CJ Series does not have the C200H-OD501 same type of Unit. 5 VDC, 35 mA, Connector, No replacement model Use C200H-OD501 with CJ2 or use the CJ1W-OD231 Transistor Output Unit or 32 outputs (Special I/O) CJ1W-MD563 TTL I/O Unit instead.
- Page 36 ♦ Input/Output Units (1) The CJ Series has following I/O Units: CJ1W-MD23□, CJ1W-MD26□, and CJ1W-MD563. (2) Refer to the related manuals for details. Although CJ-series Units have basic functions of C200H-series Units, some specifications may differ. < DC Input/Transistor Output Units > C200H-series Unit Corresponding CJ-series Unit Description...
- Page 37 < TTL I/O Unit > C200H-series Unit Corresponding CJ-series Unit Description Difference I/O Unit with connector for 16 1) Connector C200H-MD501 CJ1W-MD231 inputs and 16 outputs. 2) Output method 5 VDC/16 inputs (3.5 mA), 24 VDC/16 inputs (7 mA), (Dynamic or static mode → Static mode only) *The CJ-series Unit does not 5 VDC/16 outputs (35 mA, 12 to 24VDC/16 outputs...
- Page 38 2011 P075-E1-04 0119 (0511)