Related Manuals for Broil King Q3PK1-3
Summary of Contents for Broil King Q3PK1-3
- Page 1 P R E M I U M G R I LL S Q3PK1-3 Q3X GRILL WITH BLACK CART AND ONE BLACK SHELF GAS-FIRED...
- Page 2 IMPORTANT INFORMATION IMPORTANT his manual should be read thoroughly by the installer and by anyone who will use or maintain the grill. Installer - Write the model number, serial number, and date of installation in the manual. If available, attach a copy of the receipt. Leave this manual with the grill owner. Grill Owner - Read and retain this manual.
- Page 3 Thank you for purchasing a Premium Gas Grill. Broilmaster takes pride in its reputation as the The Most Durable Grill Known to Man. From its thick aluminum casting to its massive cooking grids, your Broilmaster is built to last. In fact we still make replacement parts for Broilmaster grills built more than 30 years ago.
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Page 4: Table Of Contents
TABLE OF CONTENTS You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire manual before assembling your Premium Broilmaster gas grill. ASSEMBLY INSTRUCTIONS ..................... 5 Q3PK1 SERIES PARTS DIAGRAM ................... 6 CART HARDWARE PACK - B102002 ..................7 GRILL HEAD HARDWARE PACK - B102153 ................ -
Page 5: Assembly Instructions
ASSEMBLY INSTRUCTIONS BEFORE YOU BEGIN Before You Begin BEFORE YOU BEGIN This Grill Head requires Broilmaster Mounting (Cart, Post, or a Built-In Kit). Compare the parts in the box to the parts list provided in this manual. If any are missing, contact your This Grill Head requires Broilmaster Mounting (Cart, Post, or a Built-In Kit). -
Page 6: Q3Pk1 Series Parts Diagram
Q3PK1 SERIES PARTS DIAGRAM B101883 (1) DPP155 B100561 (1) GRILL BODY TOP SIDE SHELF B1005559 (1) SUPPORT BRACKET FRONT B100993 (1) SHELF SUPPORT STIFFENER B102492 (1) LID HANDLE (W/SCREWS) B073097 (1) B101473 (1) FOAM GRIP GREASE CUP B101732(1) B101969 (1) COOKING SCREEN (2) PIECES B101582 (1) B100560 (1) -
Page 7: Cart Hardware Pack - B102002
CART HARDWARE PACK - B102002 PHILLIPS PAN HEAD SCREW, PHILLIPS PAN HEAD SCREW, PHILLIPS PAN HEAD SCREW, SS,1/4-20 X 3/4 SS,1/4-20 X 1-1/4 SS, 10-24 X 1/2 B072217 B100113 R4056 KEPS NUT, KEPS NUT, WING NUT, SNAP BUSHING, SS,1/4-20 SS,10-24 1/4-20 1/2"... -
Page 8: Grill Head Hardware Pack - B102153
GRILL HEAD HARDWARE PACK - B102256 Standard hardware items such as bolts, screws, washers, and nuts can be purchased at your local hard- ware store. Do not order individual pieces of standard hardware. A replacement hardware pack may be ordered using the hardware pack part number at the top of the page. Page 8 B102221-4-0119... -
Page 9: Shelf Hardware Pack - B101658
SHELF HARDWARE PACK - B101658 PHILLIPS PAN HEAD SCREW, SELF-DRILLING PHILLIPS PAN HEAD SCREW, PHILLIPS TRUSS HEAD SCREW, 10-16 X 3/4 SS,10-16 X 1/2 SS,1/4-3/4 B100563 R4059 B072217 FLAT WASHER, LOCK WASHER, FLAT WASHER, SS,1/4 ID X 1 1/4 ID X 1/2 OD 1/4 ID X 5/8 OD B076333 B076332... -
Page 10: Unpack And Remove Lid
UNPACK AND REMOVE LID REMOVING LID To ease assembly, remove Grill Lid. Remove the two Pins and Clips at the rear of the Grill Lid and set aside. After Pins and Lid have been removed, remove the contents from inside the Grill. Page 10 B102221-4-0119... -
Page 11: Cart Base Assembly
CART BASE ASSEMBLY Install the two Casters with Brakes in the front of the Base. BRAKE B102221-4-0119 Page 11... -
Page 12: Cart Walls Assembly
CART WALLS ASSEMBLY PHILLIPS PAN HEAD SCREW, SS,10-24 X 1/2 R4056 (6) KEPS NUT, SS, 10-24 B073967(6) 3/8” Be careful when handling parts, as they may contain sharp edges. Work gloves are recommended to prevent injury. Remove protective plastic covering. Page 12 B102221-4-0119... -
Page 13: Attach Walls To Base
ATTACH WALLS TO BASE PHILLIPS PAN HEAD SCREW, SS,1/4-20 X 3/4 B072217 (4) Install all four Screws before tightening. B102221-4-0119 Page 13... -
Page 14: Install Rear Brace
INSTALL REAR BRACE PHILLIPS PAN HEAD SCREW, SS,1/4-20 X 3/4 B072217 (2) KEPS NUT, SS, 1/4-20 B100385 (2) 7/16” Make sure the Rear Brace goes in the cutout of the Support Bracket. Page 14 B102221-4-0119... -
Page 15: Install Rubber Guard And Bushing
INSTALL RUBBER GUARD AND BUSHING SNAP BUSHING, 1/2” R896(1) RUBBER GUARD, B101635(1) RUBBER GUARD BUSHING Insert Bushing in the Front Panel on the right. Install Rubber Guard over Cart cut out. B102221-4-0119 Page 15... -
Page 16: Insert Burner Hold-Down Bolt
INSERT BURNER HOLD-DOWN BOLT PHILLIPS PAN HEAD SCREW SS, 1/4-20 X 1-1/2 B101649 (1) HEX NUT, SS, 1/4-20 B076331(1) 7/16” Page 16 B102221-4-0119... -
Page 17: Attach Bottom Casting To Cart
ATTACH BOTTOM CASTING TO CART HEX HEAD BOLT SS, 1/4-20 X 3/4 B063096 (4) FLAT WASHER, SS, 1/4 ID X 5/8 OD B076332 (4) 7/16” B102221-4-0119 Page 17... -
Page 18: Attach Side Shelf
ATTACH SIDE SHELF PHILLIPS TRUSS HEAD SCREW, SS, 1/4-20 X 3/4 B072217 (2) FLAT WASHER, 1/4 ID X 5/8 OD 7/16” B076332 (2) FLAT WASHER, SS, 1/4 ID X 1 OD LARGE B101640 (2) WASHER ON INSIDE LOCK WASHER, 1/4 ID X 1/2 OD B076333 (2) HEX NUT, SS, 1/4-20... - Page 19 ATTACH SIDE SHELF PHILLIPS PAN HEAD SCREW, 10-16 X 3/4 B100563 (4) B102221-4-0119 Page 19...
- Page 20 ATTACH SIDE SHELF SELF-DRILLING PHILLIPS PAN HEAD SCREW, SS, 10-16 X 1/2 R4059 (2) Leave Screws loose until next step. Page 20 B102221-4-0119...
- Page 21 ATTACH SIDE SHELF Hang the side Brackets on the lower Pins of the Bracket attach assembly. Tighten the two 10-16 x 1/2 Phillips screws from previous step. B102221-4-0119 Page 21...
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Page 22: Wind Deflector Placement
WIND DEFLECTOR PLACEMENT Place the Wind Deflector in the bottom Casting. The Wind Deflector cannot be installed until after the bottom Casting is installed on the Cart. Page 22 B102221-4-0119... -
Page 23: Insert Control Panel
INSERT CONTROL PANEL KEPS NUT, SS, 10-24 B073967(2) B102221-4-0119 Page 23... -
Page 24: Attach Ignitor Wire
ATTACH IGNITOR WIRE GROUND Connect the ground wire to the ground lug on the Collector Box before installing the burner into the casting. COLLECTOR BOX Page 24 B102221-4-0119... -
Page 25: Install Burner Assembly
INSTALL BURNER ASSEMBLY COTTER PIN, B057805(1) Slide the Venturi on to the Valve Insert the Burner Assembly into Assembly to the left as shown. the Grill bottom with the Venturi Tubes facing the front of the Grill. Raise the unsecured end of the Burner Bracket and slip it over the Phillips Truss Head Screw. -
Page 26: Connect Ignitor Leads
CONNECT IGNITOR LEADS IGNITER IGNITOR Route Leads from Burner through Bushing and secure to Ignitor Terminals (polarity is not important). The Ignitor terminals do not have a polarity. Page 26 B102221-4-0119... -
Page 27: Knob And Battery Placement
KNOB AND BATTERY PLACEMENT Unscrew the Ignitor Knob from the Control Panel, and insert AA Battery, positive side up, and replace Ignitor Button. AFTER B102221-4-0119 Page 27... -
Page 28: Heat Shield Placement
HEAT SHIELD PLACEMENT PHILLIPS PAN HEAD SCREW, SS,1/4-20 X 3/4 B072217 (2) KEPS NUT, SS, 1/4-20 B100385 (2) 7/16” Make sure Heat Shield is resting on the cutout in the Side Panels before tightening the screws and nuts. Page 28 B102221-4-0119... -
Page 29: Install Tank Retainer And Grease Cup
INSTALL TANK RETAINER AND GREASE CUP PHILLIPS PAN HEAD SCREW SS,1/4-20 X 1-1/4 B100113 (1) WING NUT, 1/4-20 R1123 (1) LOCK WASHER, 1/4 ID X 1/2 OD B100139 (1) Slide Grease Cup into the cutout in the Heat Shield. B102221-4-0119 Page 29... -
Page 30: Install Smoker Drawer
INSTALL SMOKER DRAWER PHILLIPS PAN HEAD SCREW, SS,10-24 X 1 B073978 (1) KEPS NUT, SS, 10-24 B073967(1) 3/8” Smoker Drawer Attach Drawer Support Bracket to inside front of Grill Body. Page 30 B102221-4-0119... - Page 31 INSTALL SMOKER DRAWER Remove Plastic from Smoker Box. Slide the Smoker Box through the opening in the Grill Body. B102221-4-0119 Page 31...
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Page 32: Assemble Drip Pan
ASSEMBLE DRIP PAN DRIP PAN Thread the 3/4" Pipe into the bottom of 3/4” PIPE the Drip Pan and tighten. PIPE SEALANT OR Assemble the two 45° Elbows. TEFLON TAPE Note: Make sure the fittings are set to the proper position. 45°... -
Page 33: Install Cooking Grid And Bucket
INSTALL COOKING GRID AND BUCKET Set Cooking Grids in place. Note: The Cooking Grids allow two cooking levels. COOKING GRIDS DRIP PAN Lower the Drip Pan into the lower Casting with the Drain Pipe on the right side through the oval hole in the bottom of the Casting. -
Page 34: Install Handle
INSTALL HANDLE Handle is shipped with screws installed. Remove the screws, align handle with top casting, and re-install screws. Tip: For ease of installation, lightly lubricate the inside of the Foam Grip with Liquid Soap before twisting it on to Handle. -
Page 35: Reinstall Lid
REINSTALL LID HINGE PIN, (FROM PREVIOUS STEPS) B057804 (2) COTTER PIN, (FROM PREVIOUS STEPS) B057805 (2) B102221-4-0119 Page 35... -
Page 36: Propane Gas Grills
PROPANE GAS GRILLS 3/4” For Natural Gas Grills please proceed to page 41. Attach the LP hose and Regulator to the fitting on the Burner Control Valve mounted on the Control Panel. Tighten this connection with a wrench. LP GAS REGULATOR AND HOSE Page 36 B102221-4-0119... - Page 37 PROPANE GAS GRILLS Grill Location Failure to follow these safety precautions could result in a fire or explosion causing property damage or personal This grill is designed for outdoor use only. injury. Never operate your grill in any building, garage, or other Use extreme caution when handling propane gas cylinders.
- Page 38 PROPANE GAS GRILLS Propane Cylinder Requirements WARNING Your Broilmaster Premium Gas Grill requires a standard 20 pound propane gas cylinder, which is available from your grill se Propane gas cylinders equipped with an Overfill dealer, your LP supplier, and at most hardware and home stores. Protection Device (OPD).
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Page 39: Connecting Propane Gas Grill
CONNECTING PROPANE GAS GRILL Pressure Regulator and Hose Assembly The pressure regulator has an outlet pressure of not more than eleven inches water column. It must be connected to the Propane gas cylinder’s female valve outlet before the grill can be operated. WARNING perating a Propane gas grill without the pressure regulator and hose assembly will cause gas leaks which could lead to fire or explosion, resulting in property damage or personal injury. - Page 40 CONNECTING PROPANE GAS GRILL Make sure the grill’s burner controls are off. Open the valve on the top of the LP cylinder, while listening for leaks. If you hear a leak or smell gas, turn off the valve and retighten the connection.
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Page 41: Connecting Natural Gas Grill
CONNECTING NATURAL GAS GRILL 3/4” Attach the Natural Gas hose to the fitting on the Burner Control Valve mounted on the Control Panel. Snug this connection with a wrench. 12 FT QUICK DISCONNECT HOSE Not Supplied (Purchased Accessory, NG12) B102221-4-0119 Page 41... -
Page 42: Natural Gas Grills
NATURAL GAS GRILLS Connection Requirements Grill Location Broilmaster natural gas grills are not equipped with pressure This grill is designed for outdoor use only. regulators. Your gas grill operates at a manifold pressure of seven inches water column. (Your natural gas technician will Never operate your grill in any building, garage, or other understand what this means.) enclosed area. -
Page 43: Completed Assembly
COMPLETED ASSEMBLY Thank you for purchasing a Premium Gas Grill and we hope you enjoy years of great meals prepared on your Broilmaster. Please feel free to visit the Broilmaster Facebook page and share photos of your Broilmaster grill. Thank You! B102221-4-0119 Page 43... -
Page 44: Owner's Manual For Q3Pk1 Grills
OPERATION - PROPANE AND NATURAL GAS GRILLS Check for Gas Leaks Operating Instructions Check for gas leaks every time you connect your Broilmaster Lighting with the Electric Ignitor propane gas grill to a Propane gas cylinder, when a connected cylinder has not been used recently, or when either a natural or propane grill is being used for the first time. - Page 45 OPERATION - PROPANE AND NATURAL GAS GRILLS Electrical Accessories Before Cooking Any electrical accessory (e.g. rotisserie) used must be electrically Before cooking on a grill for the first time, burn off any oil residue grounded in accordance with local codes or, in the absence of from the manufacturing process.
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Page 46: Maintenance
MAINTENANCE Cleaning the Grill Grill Bottom Once or twice a year remove cooking grids and drip pan to clean the interior of the grill. Scrape off baked on residue with a putty CAUTION knife or brass brush and rinse with water. o prevent injury, use care when cleaning a hot grill. - Page 47 MAINTENANCE Venturi Tubes Exterior Cleaning The venturi tubes allow air and gas to mix prior to burning, Turn off the grill and allow it to cool before cleaning. Never use ensuring an efficient flame. Spiders or other small insects may aerosol sprays or flammable cleaners on or near a hot grill.
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Page 48: Troubleshooting
TROUBLESHOOTING Although we have attempted to ensure that your grill will operate properly and satisfactorily, sometimes problems do arise. The following troubleshooting guide lists several possible problems and their probable cause and solution. Do not repair or replace any part of the grill unless specifically recommended in this manual. All other service should be referred to a qualified technician. -
Page 49: Important Safety Information
IMPORTANT SAFETY INFORMATION WARNING piders and insects can nest in gas grill burners causing the gas to flow from the front of the burner and ignite under the control panel. This is very dangerous and can damage the grill, making it unsafe to operate. - Page 50 IMPORTANT SAFETY INFORMATION Practice Safe Grilling Do not wear loose-fitting clothing or flammable clothing (such as synthetics) around the grill. Never let clothing, pot holders, or other flammable materials come in contact with or too close to any grate, burner or hot surface. Fabric may ignite and result in personal injury. Use only dry pot holders.
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Page 51: Cooking Tips
COOKING TIPS Cook Food To Proper Temperatures Cooking food safely requires that you raise the internal temperature of the meat high enough and for a long enough period of time to kill any food-borne bacteria that may cause illnesses. Color is not the best indicator that food is safe to eat. Use a high-quality probe thermometer to be sure your food is properly cooked. - Page 52 COOKING TIPS Grilling Smoking Place the cooking grids in the low position. The Qrave Grill is equipped with a front load smoker box. Preheat your grill with both valve knobs set to High for 15 minutes. Soak your flavor smoking chips in water for about 15 min- No liquids in drip pan.
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Page 53: Warranty Terms
WARRANTY TERMS Empire Comfort Systems Inc. warranties this Broilmaster premium gas grill to be free from defects at the time of purchase and for the periods specified below. Broilmaster Premium Gas Grills must be installed by a qualified tech- nician and must be maintained and operated safely, in accordance with the instructions in the owner’s manual. This warranty applies to the original purchaser only and is not transferable. -
Page 54: Grill Maintenance History
GRILL MAINTENANCE HISTORY Date Maintenance Performed Page 54 B102221-4-0119... -
Page 55: Master Parts Distributor List
MASTER PARTS DISTRIBUTOR LIST To order parts under warranty, please contact your local Broilmaster dealer. See the dealer locator at www.broilmaster.com. To provide warranty service, your dealer will need your name and address, purchase date and serial number, and the nature of the problem. - Page 56 PR EM IU M GR ILL S BROILMASTER A Division of Empire Comfort Systems, Inc. Belleville, Illinois .broilmaster.com isit our web site at www If you have a general question about our products, please e-mail us at info@empirecomfort.com. If you have a service or repair question, please contact your dealer. Page 56...