Wood-mizer HR500 Safety, Operation, Maintenance & Parts Manual
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Wood-mizer HR500 Safety, Operation, Maintenance & Parts Manual

Horizontal resaw
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  • Page 3 Horizontal Resaw HR500 Safety, Operation, Maintenance & Parts Manual HR500E11S rev. B2.00 (HR1-6E11S) rev. B2.00 HR500E15S rev. B2.00 (HR1-6E15S) rev. B2.00 Safety is our #1 concern! Read and understand all safety information and instructions before operating, setting up or maintaining this machine.

  • Page 4: Table Of Contents

    Table of Contents Section-Page General Contact Information Branches & Authorized Sales CentersWood-Mizer Locations (North and South America) SECTION 1 SAFETY Safety Symbols..................1-1 Safety Instructions ..................1-2 Observe Safety Instructions Wear Safety Clothing Keep Resaw And Area Around Resaw Clean Dispose Of Sawing By-Products Properly Check Resaw Before Operation Keep Persons Away Keep Hands Away...
  • Page 5 Table of Contents Section-Page Diagnostic.....................3-10 Calibration Diagnostic I/O Tuning Errors ....................3-18 Impulses are not counted. Incorrect up/down movement direction Limit switches Positioning error SECTION 4 MAINTENANCE Wear Life....................4-1 Blade Guides ..................4-2 Sawdust Removal ...................4-2 Vertical Mast ..................4-2 Miscellaneous Lubrication ..............4-3 Belts......................4-3 Drive Belt Adjustment................4-4 Feed Track Chain Tension..............4-7...
  • Page 6 Hold-Down Roller Kit, HR500 1-6 - Standard ........7-29 7.23 Hold-Down Rollers & Log Guide ............7-30 7.24 101.6 Hold-Down Rollers for HR500 E11 / E15( 1-6 ) - OPTIONAL 7-32 7.25 101.6 Front Hold-Down Roller - OPTIONAL ........7-33 7.26 101.6 Rear Hold-Down Roller - OPTIONAL ........7-34 7.27...
  • Page 7 Table of Contents Section-Page SECTION 8 SIDE FENCE (CE VERSION ONLY) Side Fence ..................8-1 Moving Side Fence Support Bracket............8-2 Fixed Side Fence Support Bracket & Connecting Bracket .....8-4 Fixed Side Fence Support Bracket ............8-5 Middle Support Bracket (Moving Side Fence) ........8-6 Side Fence Barriers ................8-8 Middle Support Bracket (Fixed Side Fence)

  • Page 8: General Contact Information

    Getting Service Wood-Mizer is committed to providing you with the latest technology, best quality and strongest customer service available on the market today. We continually evaluate our customers’ needs to ensure we’re meeting current wood-processing demands. Your comments and suggestions are welcome.

  • Page 9: Branches & Authorized Sales Centerswood-Mizer Locations (North And South America)

    Branches & Authorized Sales CentersWood-Mizer Locations (North and South America) EUROPE UNITED STATES European Headquarters World Headquarters Wood-Mizer Industries Sp. z o.o. Wood-Mizer LLC Nagórna 114, 62-600 Koło, Poland 8180 West 10th Street Tel.: +48-63-26-26-000 Indianapolis,Indiana 46214-2400, Fax: +48-63-27-22-327 www.woodmizer.eu Tel.: +1-317-271-1542...
  • Page 10 CROATIA Krešimir Pregernik ITALY Pasquale Felice SERBIA Dragan Markov Pregimex d.o.o. Wood-Mizer Italia Srl Wood-Mizer Balkan d.o.o. S. Batušiæa 31, 10090 Zagreb Cda. Capoiaccio SN Svetosavska GA 3/3; P. Fah 25 Tel.:/Fax: +3851-38-94-668 86012 Cercemaggiore 23 300 Kikinda Krešimir Pregernik Campobasso Tel.:/Fax: +381-230-25-754...
  • Page 11 Brazil Headquarters Europe Headquarters Serving Brazil Serving Europe, Africa, West Asia Wood-Mizer do Brasil Wood-Mizer Industries Sp z o.o. Rua Dom Pedro 1, No: 205 Bairro: Sao Jose Nagorna 114 Ivoti/RS CEP:93.900-000 62-600 Kolo, Poland Tel: +55 51 9894-6461/ +55 21 8030-3338/ +55 51 Phone: +48.63.26.26.000...

  • Page 12: Safety

    Safety Safety Symbols SECTION 1 SAFETY Safety Symbols The following symbols and signal words call your attention to instructions concerning your personal safety. Be sure to observe and follow these instructions. DANGER! indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING! suggests a potentially hazardous situation which, if not avoided, could result in death or serious injury.

  • Page 13: Safety Instructions

    Wood-Mizer resaw. All Wood-Mizer resaw owners are encouraged to become thoroughly familiar with these applicable laws and comply with them fully while using the machine.

  • Page 14: Wear Safety Clothing

    Safety Wear Safety Clothing WARNING! Secure all loose clothing and jewelry before operating the resaw. Failure to do so may result in serious injury or death. WARNING! Always wear gloves and eye protection when handling bandsaw blades. Changing blades is safest when done by one person! Keep all other persons away from area when coiling, carrying or changing a blade.

  • Page 15: Dispose Of Sawing By-Products Properly

    Safety Dispose Of Sawing By-Products Properly Dispose Of Sawing By-Products Properly IMPORTANT! Always properly dispose of all sawing by-products, including sawdust and other debris. Check Resaw Before Operation DANGER! Make sure all guards and covers are in place and secured before operating the resaw. Failure to do so may result in serious injury.

  • Page 16: Keep Hands Away

    Safety Keep Hands Away Keep Hands Away DANGER! Always shut off the blade motor before changing the blade. Failure to do so will result in serious injury. DANGER! Motor components can become very hot during operation. Avoid contact with any part of a hot motor. Contact with hot motor components can cause serious burns.

  • Page 17: Use Proper Maintenance Procedures

    Safety Use Proper Maintenance Procedures Use Proper Maintenance Procedures DANGER! Make sure all electrical installation, service and/or maintenance work is performed by a qualified electrician and is in accordance with applicable electrical codes. DANGER! Hazardous voltage inside the electric boxes and at the motor can cause shock, burns, or death.

  • Page 18: Keep Safety Labels In Good Condition

    Safety Keep Safety Labels In Good Condition carrier equipment for transporting the blades. CAUTION! Always wear gloves when handling the blade. Never grab the blade with bare hands! CAUTION! If the blade breaks during resaw operation, push the EMERGENCY STOP button to stop the blade motor and wait 10 seconds before you open the blade housing cover.
  • Page 19 Safety Keep Safety Labels In Good Condition See Table 1-1. Pictogram decals used to warn and inform the user about danger in the resaw. TABLE 1-1 Decal View W-M No. Description 096317 CAUTION! Read thoroughly the manual before operating the machine. Observe all safety instructions and rules when operating the resaw.
  • Page 20 Safety Keep Safety Labels In Good Condition TABLE 1-1 099221 CAUTION! Keep all persons a safe distance away from work area when operating the machine. 099221 099222 CAUTION! Sawdust outlet. Protect eyes! 096321 Blade movement direction S12004G CAUTION! Always wear safety goggles when operating the resaw! HRdoc092116 Safety...
  • Page 21 Safety Keep Safety Labels In Good Condition TABLE 1-1 S12005G CAUTION! Always wear protective ear muffs when operating the resaw! 501465 CAUTION! Always wear safety boots when operating the resaw. 512107 CAUTION! Always wear safety gloves when operating the resaw. 501467 Lubrication Point P11789...
  • Page 22 Safety Keep Safety Labels In Good Condition TABLE 1-1 P85070 CE sign 099401 Russian safety certification sign 099401 S20097 Motor rotation direction S20097 509025 Blade drive wheel diameter-blade linear speed 509025 257mm 18 m/s 231mm 20 m/s 197mm 24 m/s 505346 TVS Tensioner Valve Handle Positions TVS 505346...
  • Page 23 Safety Keep Safety Labels In Good Condition TABLE 1-1 101176 CAUTION! Compressed air in the system even after electric power disconnection 101176 513181 Pressure value of the pneumatic system 6 bar 0.6 MPa 513181 Safety HRdoc092116 1-12...

  • Page 24: Operation

    Operation Control Overview SECTION 2 OPERATION Control Overview See Figure 2-1. The control panel includes switches to start and stop the feed track and the saw head. Blade Motor Emergency Stop START/STOP Button Button Emergency Stop Motor/Brake Hour Meter Button Switch Feed Track Switch...
  • Page 25 Operation Control Overview 3. Feed Track Speed Adjustment The feed track speed switch controls the speed at which the feed track moves. Turn the TRACK FEED switch clockwise to increase the speed, counterclockwise to reduce the speed. 4. Emergency Stop Push the emergency stop button to stop the blades and the track feed motor.

  • Page 26: Resaw Setup

    Operation Resaw Setup Resaw Setup The Horizontal Resaw is delivered to the customer place in modules. The HR modules must be mounted together. See Figure 2-2. Attach the base to the additional module (or modules). FIG. 2-2 MHdoc092116 Operation...
  • Page 27 Operation Resaw Setup See Figure 2-3. Using the appropriate bolts, washers and nuts, mount the base and the additional module (modules) together. Screw, M6x10 Hex Socket Head Cap (4) Washer, 17 (4) M16x160 Bolt (2) M16 Nut (2) M12x40 Bolt (2) FIG.
  • Page 28 Operation Resaw Setup See Figure 2-4. Mount the feed chain drive module. Screw, M6x10 Hex Socket Head Cap Nut, M16 (2) M16x160 Bolt(2) Washer, 17 (4) FIG. 2-4 MHdoc092116 Operation...
  • Page 29 Operation Resaw Setup See Figure 2-5. Mount the feed chain and apply proper tension. See Section 4.8 Link the chain using the Chain Tension Adjusting Bolts FIG. 2-5 IMPORTANT! Before stariting to use any HR resaw equipped with return tables, move the control panel and the rear e-stop to the locations shown in the figures 2-6 to 2-11 (depending on the resaw configuration).
  • Page 30 Operation Resaw Setup The resaw can be operated under roof only.  The resaw can be operated in temperature range from -15 C to 40 C (5 F to  F) only. The illumination at the operator's position should be at least 300lx ...

  • Page 31: Electrical Requirements (Us Version Only)

    Operation Electrical Requirements (US Version Only) HR500EH15(S)-5 400V/50Hz 56,5kW 120A 25 mm HR500EH15(S)-6 400V/50Hz 67,5kW 140A 35 mm Electrical Requirements (US Version Only) DANGER! Make sure all electrical installation, service and/or maintenance work is performed by a qualified electrician and is in accordance with applicable electrical codes.
  • Page 32 Operation Electrical Requirements (US Version Only) All possible HR resaw and return tables configurations, operator’s positions and  E-STOP locations are shown in the figures below. See Figure 2-6. Layout of the MRTHR6-M resaw (6-head HR for 1.5-3.6m (4.9- 11.8 ft) logs) Operator’s Positions E-STOP Locations...
  • Page 33 Operation Electrical Requirements (US Version Only) See Figure 2-8. Layout of the MRTHR4-M resaw (4-head HR for 1.5-3.6m (4.9- 11.8 ft) logs) Operator’s Positions 6210x2039 244.49"x 80.275" 10550mm / 415.35" E-STOP Locations FIG. 2-8 See Figure 2-9. Layout of the MRTHR4-S resaw (4-head HR for logs <1.5m (4.9 ft )) Operator’s Positions 6210x2039 244.49"x 80.275"...
  • Page 34 Operation Electrical Requirements (US Version Only) See Figure 2-10. Layout of the MRTHR2-M resaw (2-head HR for 1.5-3.6m (4.9- 11.8 ft) logs) Operator’s Positions 4030x2039 158.66" x 80.275" 8400mm / 330.7" E-STOP Locations FIG. 2-10 See Figure 2-11. Layout of the MRTHR2-S resaw (2-head HR for logs <1.5m (4.9 ft )) Operator’s Positions 4030x2039 158.66"...
  • Page 35 Operation Electrical Requirements (US Version Only) The resaw can be lifted using a forklift only. The forklift must be rated for at least  2000kg (4410 lb). The resaw is equipped with forklift pockets. Insert the forks into the pockets shown in the figure below. FIG.

  • Page 36: Replacing The Blade

    Raise the blade housing cover. Turn the blade tension valve handle to the “0” position to release the blade tension until the wheel is pulled in and the blade is lying loose in the blade housing. Lift the blade out of the blade housing. hr0017a HR500-5_MANUALS rs _002a 2-13 MHdoc092116...
  • Page 37 Operation Replacing The Blade Install a new blade around the two blade wheels so that the teeth located between the blade guide assemblies point to the drive side of the machine. Make sure the teeth are pointing the correct direction. Position 1 1/4”...

  • Page 38: Tensioning The Blade

    To release the blade tension, set the tensioner valve to the ”0” position. Blade Tension Indicator Blade Tension Handle Cant Control TVS 505346 rs_006a (HR500-5_MANUALS rs_002a) FIG. 2-12 CAUTION! Release the blade tension when the resaw is not in use. 2-15 MHdoc092116 Operation...

  • Page 39: Tracking The Blade

    Operation Tracking The Blade Tracking The Blade 1. Open the blade housing cover. 2. Turn the key switch to the ”H” position. 3. Manually spin one of the blade wheels until the blade positions itself on the blade wheels. 4. Check that the blade is properly positioned on the blade wheels. See Figure 2-13.

  • Page 40: Saw Head Height Adjustment

    Operation Saw Head Height Adjustment CAUTION! Make sure all guards and covers are in place and secured before operating or towing the resaw. Failure to do so may result in serious injury. Be sure the blade housing cover is in place and secured. NOTE: After aligning the blade on the wheels, always check the blade guide spacing and location.
  • Page 41 Operation Saw Head Height Adjustment head. Saw Head Height Indicator FIG. 2-15 NOTE: When adjusting the saw head height lower than 20mm, adjust the blade guide arm so that it does not touch the feed chain. Operation MHdoc092116 2-18...
  • Page 42 Operation Saw Head Height Adjustment See Figure 2-16. <20mm FIG. 2-16 2-19 MHdoc092116 Operation...

  • Page 43: Tilt

    Operation Tilt Tilt See Figure 2-17. The saw head may be tilted to produce siding. Loosen the locking bolt. Turn the tilt adjustment screw clockwise to tilt the saw head upward or counterclockwise to tilt the saw head downward. rs_008 Tilt Adjustment Screw Tilt Adjustment Screw Locking Bolt...

  • Page 44: Guide Fence Adjustment

    Operation Guide Fence Adjustment Guide Fence Adjustment See Figure 2-18. Loosen the wing nuts. Move the guide fence to the desired cant width. Wing Nut FIG. 2-18 2-21 MHdoc092116 Operation...

  • Page 45: Blade Guide Arm Adjustment

    175 mm (6.9”) wide. See Figure 2-19. To move the blade guide arm, unlock the locking pin and slide the arm in or out. Lock the locking pin. Locking Pin Blade Guide Arm hr0017a HR500-5_MANUALS rs_002a FIG. 2-19 Operation MHdoc092116 2-22...

  • Page 46: Machine Start

    Operation Machine Start 2.10 Machine Start DANGER! Before starting the resaw, perform these steps to avoid injury and/or damage to the equipment: Close the blade housing cover and replace any guards removed for service.  Check the feed track and remove all loose objects such as tools, wood, etc. ...
  • Page 47 Operation Machine Start To stop the blade motors, press the STOP button shown in the figure above. The blade motor also may be stopped by pushing either of the emergency stop buttons. If either of the emergency stops has been used to stop the blade motor, rotate the switch clockwise before restarting the saw head.
  • Page 48 Operation Machine Start See Figure 2-22. The speed at which the feed track moves is adjustable. The feed track FIG. 2-22 speed switch, located on the control panel, allows the operator to adjust the feed rate from 0 to ca. 25 m (82 ft) per minute. Turn the switch clockwise to increase the feed rate, counterclockwise to slow the feed rate down.
  • Page 49 Operation Machine Start hard will require slower feed rates. Sharpness of blades. Dull or improperly sharpened blades will require slower feed  rates than sharp and properly maintained blades. Off-bearing capability. Your ability to feed end-to-end will also determine what feed ...

  • Page 50: Water Lube Operation

    Operation Water Lube Operation 2.11 Water Lube Operation Standard Lube System (Supplied from a Water Supply Network) The Water Lube System keeps the blade clean. It is supplied from a water-pipe network (minimum pressure 0.35bar [0,05MPa], maximum 6bar [0.6MPa]). Water flows though a hose, a solenoid and a manual valve to the blade guide where the blade enters the log.
  • Page 51 Operation Standard Lube System (Supplied from a Water Supply Network) See Figure 2-24. Use the manual valve on each saw head to adjust the amount of water flow. FIG. 2-24 Operation MHdoc092116 2-28...

  • Page 52: Optional Lube System (Supplied From Water Tanks)

    Operation Optional Lube System (Supplied from Water Tanks) Optional Lube System (Supplied from Water Tanks) See Figure 2-25. The Water Lube System keeps the blade clean. Water flows from a 5-gallon (18.9 liter) bottle through a hose to the blade guide where the blade enters the log.

  • Page 53: Operation Procedure

    Operation Operation Procedure 2.12 Operation Procedure 1. Install a blade if necessary. WARNING! Always wear gloves and eye protection when handling bandsaw blades. Changing blades is safest when done by one person! Keep all other persons away from area when coiling, carrying or changing a blade. Failure to do so may result in serious injury.
  • Page 54 Operation Operation Procedure DANGER! Always be aware of and take proper protective measures against rotating shafts, pulleys, fans, etc. Always stay a safe distance from rotating members and make sure that loose clothing or long hair does not engage rotating members resulting in possible injury.

  • Page 55: Multisetworks Operation (Optional Equipment)

    A new Multisetwork has been designed to automatically set the saw heads at any required height. It can be mounted on HR500 and HR700 resaw. Saw head height is measured continuously and its accuracy depends on condition of the up/down system and feed track.

  • Page 56: Start-Up

    MULTISETWORKS OPERATION (OPTIONAL EQUIPMENT) Start-up Start-up After starting the controller, the initial welcome screen will appear: See Figure 3-1. FIG. 3-1 3.3.1 Calibration After few seconds the CALIBRATION screen is displayed: Multisetworkdoc092116 MULTISETWORKS OPERATION...
  • Page 57 MULTISETWORKS OPERATION (OPTIONAL EQUIPMENT) Start-up See Figure 3-2. FIG. 3-2 Depending on the number of saw heads, the appropriate number of fields to enter values will appear. Measure the height of each saw head and enter these values in the fields. Then press ACCEPT button.

  • Page 58: Manual Mode

    MULTISETWORKS OPERATION (OPTIONAL EQUIPMENT) Manual Mode Manual Mode After choosing the MANUAL mode in the main window, the screen shown below will be displayed: See Figure 3-4. FIG. 3-4 On this screen the current blade height value for each saw head and the target height values are displayed.
  • Page 59 MULTISETWORKS OPERATION (OPTIONAL EQUIPMENT) Manual Mode See Figure 3-5. FIG. 3-5 Press OK button to back to MANUAL MODE screen. Screen with imperial fractional unit of measure is shown below: See Figure 3-6. FIG. 3-6 Press OK to confirm entered value. MULTISETWORKS OPERATION (OPTIONAL EQUIPMENT)Multisetworkdoc092116...
  • Page 60 MULTISETWORKS OPERATION (OPTIONAL EQUIPMENT) Manual Mode When positioning is started, the blinking POSITIONING button will appear instead of SET button. See Figure 3-7. FIG. 3-7 Multisetworkdoc092116 MULTISETWORKS OPERATION...

  • Page 61: X-Board Mode

    MULTISETWORKS OPERATION (OPTIONAL EQUIPMENT) X-Board Mode X-Board Mode It is necessary to set the correct kerf value to allow the X-Board mode to work properly. Kerf value can be set in Diagnostic menu (See Section 3.6.3). See Figure 3-8. Feed direction FIG.
  • Page 62 MULTISETWORKS OPERATION (OPTIONAL EQUIPMENT) X-Board Mode See Figure 3-9. FIG. 3-9 The X-Board screen includes a list of all saw head heights and board thickness values preset for each saw head. To move to the main window (Choose Mode screen), press the BACK button. After pressing SET button, each saw head will automatically be set at the calculated height.
  • Page 63 MULTISETWORKS OPERATION (OPTIONAL EQUIPMENT) X-Board Mode See Figure 3-10. FIG. 3-10 In this case, press OK button to confirm the entered value. When positioning is started, the blinking POSITIONING button will appear instead of SET button. First saw head is set at the highest calculated height, last active saw head is set on the lowest calculated height.

  • Page 64: Diagnostic

    MULTISETWORKS OPERATION (OPTIONAL EQUIPMENT) Diagnostic See Figure 3-11. FIG. 3-11 When saw heads are set, press OK button to move to X-Board mode screen. Diagnostic Press DIAGNOSTIC button on the Choose mode screen: See Figure 3-12. FIG. 3-12 The following screen will be displayed: 3-10 Multisetworkdoc092116 MULTISETWORKS OPERATION...
  • Page 65 MULTISETWORKS OPERATION (OPTIONAL EQUIPMENT) Diagnostic See Figure 3-13. FIG. 3-13 Units of measure and language can be set on the DIAGNOSTIC screen. Also controller calibration can be made by pressing calibration button. MULTISETWORKS OPERATION (OPTIONAL EQUIPMENT)Multisetworkdoc092116 3-11...

  • Page 66: Diagnostic I/O

    MULTISETWORKS OPERATION (OPTIONAL EQUIPMENT) Diagnostic 3.6.2 Calibration After pressing CALIBRATION button, following screen will be displayed. See Figure 3-14. FIG. 3-14 Check, if values of each saw head height are the same with real saw heads height read on the scale located on each saw head mast.
  • Page 67 Kerf. Press KERF window to enter the kerf value. Next confirm by pressing ENTER button. The  correct kerf value for Wood-Mizer blades is 2. Control Power LED, shows the condition of the machine main control circuit. ...
  • Page 68 MULTISETWORKS OPERATION (OPTIONAL EQUIPMENT) Diagnostic See Figure 3-16. FIG. 3-16 In the DRIVES section, LEDs show the communication status with each drive. Green - communication is ok, Red - there is no communication. OTB Modules show the communication status with OTB modules. These modules are active only when machine is equipped with 3, 4, 5 or 6 saw heads.
  • Page 69 MULTISETWORKS OPERATION (OPTIONAL EQUIPMENT) Diagnostic See Figure 3-17. Drives values may vary. FIG. 3-17 Point Bit0-Bit7 – drive register status Drive velocity – Input – Entered speed (Hz). Drive velocity – Output – Motor speed (Hz). Motor current – nominal value for 400/460V should be ~ 1,5A. Up and down limit switches –...

  • Page 70: Tuning

    MULTISETWORKS OPERATION (OPTIONAL EQUIPMENT) Diagnostic 3.6.4 Tuning Caution! – All changes have to be agreed with Wood-Mizer Customer Service! These parameters influence up/down operation. If there are problems with saw head positioning, change parameters. These changes influence saw head movement.
  • Page 71 MULTISETWORKS OPERATION (OPTIONAL EQUIPMENT) Diagnostic See Figure 3-19. Values displayed by the controller may vary. FIG. 3-19 MULTISETWORKS OPERATION (OPTIONAL EQUIPMENT)Multisetworkdoc092116 3-17...

  • Page 72: Errors

    MULTISETWORKS OPERATION (OPTIONAL EQUIPMENT) Errors Errors After choosing the X-BOARD mode, the following message may occur:  See Figure 3-20. FIG. 3-20 Enter the DIAGNOSTIC I/O mode. Check if number of saw heads displayed on the screen and mounted on the machine are the same: See Figure 3-21.
  • Page 73 MULTISETWORKS OPERATION (OPTIONAL EQUIPMENT) Errors See Figure 3-22. FIG. 3-22 Make sure if COF error is displayed on the drive controller after opening electric box. CAN_R LED should be steady on, I/O and CAN_E LED should blinks red: See Figure 3-23.   FIG.
  • Page 74 MULTISETWORKS OPERATION (OPTIONAL EQUIPMENT) Errors pushing CanOpen button: See Figure 3-24. FIG. 3-24 In the DRIVES section, LEDs show the communication status with each drive. Green - communication is ok, Red - no communication. OTB Modules show the communication status with OTB modules. These modules are active only when machine is equipped with 3, 4, 5 or 6 saw heads.

  • Page 75: Impulses Are Not Counted

    MULTISETWORKS OPERATION (OPTIONAL EQUIPMENT) Errors See Figure 3-25. FIG. 3-25 3.7.5 Impulses are not counted. See Figure 3-26. FIG. 3-26 This error may be caused by damage of: encoder, clutch between encoder and motoreducer, wire connecting encoder and connectors or wires connecting PLC controller inputs and power supply with connectors.
  • Page 76 MULTISETWORKS OPERATION (OPTIONAL EQUIPMENT) Errors connecting with PLC 2.0 controller; encoders of the saw head number 5 and 6 are connecting with PLC 3.0 controller). Controller/Module Encoder/Saw Head Inputs PLC 1.0 Encoder 1/Saw Head 1 I0 and I1 PLC 1.0 Encoder 2/Saw Head 2 I4 and I5 PLC 2.0...
  • Page 77 MULTISETWORKS OPERATION (OPTIONAL EQUIPMENT) Errors Next choose the Diagnostic Mode: See Figure 3-27. FIG. 3-27 Use arrow buttons to move the saw head up or down and watch LED of the encoder input. See Figure 3-28. FIG. 3-28 MULTISETWORKS OPERATION (OPTIONAL EQUIPMENT)Multisetworkdoc092116 3-23...

  • Page 78: Incorrect Up/Down Movement Direction

    MULTISETWORKS OPERATION (OPTIONAL EQUIPMENT) Errors See Figure 3-29. FIG. 3-29 LED should blink during the saw head movement. If LEDs of the encoder don’t blink or only one of them blinks, check encoder power supply and damage of the connecting wires. Voltage on the connectors between brown and blue wire should be ~24VDC.

  • Page 79: Limit Switches

    MULTISETWORKS OPERATION (OPTIONAL EQUIPMENT) Errors module) input - black and white wires. 3.7.7 Limit switches See Figure 3-31. FIG. 3-31 Possible error cause: Saw head run on the up/down limit switch  limit switch or wire between limit switch and connector is damaged ...
  • Page 80 MULTISETWORKS OPERATION (OPTIONAL EQUIPMENT) Errors See Figure 3-32. FIG. 3-7 Press the window with saw head number/mode to move to the extended drive status. The following window will appear: See Figure 3-33. FIG. 3-8 Upper and lower limit switches – conditions of the upper and lower limit switches. Green –...

  • Page 81: Positioning Error

    It is connected with saw head movement parameters on the TUNING screen: See Figure 3-35. FIG. 3-10 First push BACK TO DEFAULT VALUES button, to set the factory set, default positioning parameters. If error occurs once more, please contact with Wood-Mizer Customer Service. MULTISETWORKS OPERATION (OPTIONAL EQUIPMENT)Multisetworkdoc092116 3-27...
  • Page 82 MULTISETWORKS OPERATION (OPTIONAL EQUIPMENT) Errors Caution! – All changes have to be agreed with Wood-Mizer Customer Service! These parameters influence up/down operation. 3-28 Multisetworkdoc092116 MULTISETWORKS OPERATION...

  • Page 83: Maintenance

    MAINTENANCE Wear Life SECTION 4 MAINTENANCE This section lists the maintenance procedures that need to be performed. This symbol identifies the interval (hours of operation) at which each maintenance procedure should be performed. Be sure to refer to the motor manual for maintenance procedures concerning the blade motor.

  • Page 84: Blade Guides

    MAINTENANCE Blade Guides Blade Guides 1. Check the rollers for performance and wear every blade change. Make sure the rollers are clean and spinning freely. If not, rebuild them. Replace any rollers which have worn smooth or have become cone shaped. See the Parts manual for blade guide rebuild kits and complete roller assemblies.

  • Page 85: Miscellaneous Lubrication

    MAINTENANCE Miscellaneous Lubrication Miscellaneous Lubrication 1. Apply a thin film of a lithium grease to the blade guide arm to help prevent it from rusting. 2. Lubricate the feed track chain with an easily penetrating oil such as WD-40. CAUTION! Never apply grease to the feed track chain.

  • Page 86: Drive Belt Adjustment

    MAINTENANCE Drive Belt Adjustment Drive Belt Adjustment WARNING! Do not for any reason adjust the drive belt with the motor running. Doing so may result in serious injury. See Table 4-2. Check the drive belt tension after the first 20 hours, and every 50 hours thereafter.
  • Page 87 MAINTENANCE Drive Belt Adjustment 4. Tighten the four motor mounting bolts. Left Adjust- ment Bolt Right Adjust- ment Bolt Motor Mounting Bolts (4) FIG. 4-2 Periodically check the belt for wear. Replace if damaged or worn. See Figure 4-3. Keep the motor and drive pulleys aligned to prevent premature belt wear. Attach a straight lath to the front surfaces of the motor and the wheel drive pulleys.
  • Page 88 MAINTENANCE Drive Belt Adjustment performing the alignment, make sure the drive belt tension has not been changed. rs_023a FIG. 4-3 25doc092116 MAINTENANCE...

  • Page 89: Feed Track Chain Tension

    MAINTENANCE Feed Track Chain Tension Feed Track Chain Tension See Figure 4-4. If necessary, use the adjustment bolts shown below to adjust the feed track chain tension. NOTE: The bolts must be adjusted evenly. See Figure 4-5. Track Chain Tension Adjustment Bolt FIG.

  • Page 90: Up/Down System

    MAINTENANCE Up/Down System Up/Down System 1. Lubricate the two acme screws, shown below, with a lithium grease every fifty hours of operation, but at least once a week. See Figure 4-7. Blade Height Adjust- ment Screw Saw Head Tilt Adjust- ment Screw FIG.

  • Page 91: Safety Devices Inspection

    MAINTENANCE Safety Devices Inspection 4.10 Safety Devices Inspection HR Safety Devices Inspection Before beginning a shift, the following safety devices of the HR resaw should always be checked: E-STOP button circuit - control box  E-STOP button circuit - frame ...
  • Page 92 MAINTENANCE Safety Devices Inspection 2. Frame E-STOP circuit inspection Start the main motor;  Push the E-STOP button located on the machine frame. The motor should stop.  It should not be possible to restart the motor until the E-STOP is released. Frame E-STOP Button...
  • Page 93 MAINTENANCE Safety Devices Inspection Repeat the above steps for all remaining saw heads.  Safety Switch FIG. 4-11 6. Main motor brakes and their circuits Start the main motor of the saw head No.1. Then stop the motor by pushing the ...

  • Page 94: Alignment

    SECTION 5 ALIGNMENT Alignment Procedures The Wood-Mizer resaw is factory aligned. This section includes instructions on how to realign the resaw completely. Be scrupulous when performing all alignment steps as resaw alignment determines the accuracy of your cuts. The alignment procedure should be performed approximately every 1500 hours of operation.

  • Page 95: Blade Installation And Tracking

    Alignment Blade Installation And Tracking Blade Installation And Tracking See Figure 5-1. Install a blade and apply the proper tension as shown below. Section 2.4 Blade Tension Indicator Blade Tension Handle Cant Control TVS 505346 FIG. 5-1 1. Turn the key switch to the "H" position. 2.
  • Page 96 Alignment Blade Installation And Tracking [0.04"]). Do not let the teeth ride on the belt. SM0044D 3.0 mm (0.12”) ± 1 mm (0.04”) 4.5 mm (0.18”) 1 1/4" ± 1 mm (0.04”) Blade 1 1/2" Blade FIG. 5-2 To adjust where the blade travels on the idle-side blade wheel, use the cant control shown in Figure 5-7.

  • Page 97: Blade Wheel Alignment

    Alignment Blade Wheel Alignment Blade Wheel Alignment The blade wheels should be adjusted so they are level in the vertical and horizontal planes. If the blade wheels are tilted up or down, the blade will want to travel in the tilted direction.
  • Page 98 Alignment Blade Wheel Alignment See Figure 5-4. Use the vertical adjustment screws (marked with the blue and yellow arrows in the figure below) to adjust the drive-side blade wheel. Before adjusting the wheel, loosen the drive belt using the adjustment bolts marked with the orange arrows in the figure.
  • Page 99 Alignment Blade Wheel Alignment 4. Recheck the vertical tilt of the drive-side blade wheel with the blade guide alignment tool. Readjust the blade wheel as necessary until the front and rear of the tool are the same distance from the feed track (± 1.0 mm (0.04”)). 5.
  • Page 100 Alignment Blade Wheel Alignment 8. Check the position of the blade on the idle-side blade wheel. See Figure 5-6. The horizontal tilt of the blade wheel should be adjusted so that the gullet of an 1-1/4" blade is 3.0 mm out from the front edge of the wheel (± 1.0 mm (0.04”)). 150060 3.0 mm (1/8”) ±...
  • Page 101 Alignment Blade Wheel Alignment 9. Check the position of the blade on the drive-side blade wheel. The blade should be positioned on the wheel as described for the idle-side blade wheel. Adjust the drive-side blade wheel if necessary. See Figure 5-8. Use the horizontal adjustment screws (marked with the blue and yellow arrows in the figure below) to adjust the drive-side blade wheel.

  • Page 102: Saw Head Adjustment

    Alignment Saw Head Adjustment Saw Head Adjustment See Figure 5-9. The saw head should be set perpendicularly to the vertical mast. Using the two sets of adjustment screws in the mast slide pads, you can adjust the saw head in relation to the mast.

  • Page 103: Blade Guide Arm Vertical Adjustment

    Alignment Blade Guide Arm Vertical Adjustment Blade Guide Arm Vertical Adjustment 1. Adjust the blade guide arm out to within 1/2" (15 mm) of full open. 2. Measure the distance from the top surface of the feed track to the arm. See Figure 5-10.

  • Page 104: Blade Guide Arm Horizontal Adjustment

    Alignment Blade Guide Arm Horizontal Adjustment To adjust the rollers, locate the cam bolt inside the housing and turn until the arm is lowered or raised as needed. Recheck the arm in both, open and closed positions. Repeat adjustments until the arm is the same distance from the track feed in the open and closed position.
  • Page 105 Alignment Blade Guide Arm Horizontal Adjustment See Figure 5-12. Adjustment Nuts Adjustment Nuts SM0066 FIG. 5-12 4. Adjusting the outside two rollers inward will cause the flange to move away from the blade. 5. Adjusting the two outside rollers outward will cause the flange to move toward the blade. 6.

  • Page 106: Aligning The Blade Guides

    Aligning the Blade Guides Aligning the Blade Guides Each Wood-Mizer resaw has two blade guide assemblies that help the blade maintain a straight cut. The two blade guide assemblies are positioned on the cutting head to guide the blade on each side of the material being cut.

  • Page 107: Blade Deflection

    Alignment Blade Deflection Blade Deflection Perform the following steps to achieve proper blade deflection with the blade guides. 1. Raise the saw head until the blade is 200 mm (7.9”) above the feed track. Measure the actual distance with a tape from the top of the track to the bottom of the blade. 2.

  • Page 108: Blade Guide Vertical Tilt Adjustment

    Alignment Blade Guide Vertical Tilt Adjustment Blade Guide Vertical Tilt Adjustment Check that the blade guide does not tilt the blade up or down. A Blade Guide Alignment Tool (BGAT) is provided to help you measure the vertical tilt of the blade. 1.
  • Page 109 Alignment Blade Guide Vertical Tilt Adjustment recheck the tilt of the blade. Loosen jam nuts and turn screws to tilt roller up or down SM0070 FIG. 5-15 5. Measure the distance from the bottom of the tool to the top of the feed track chain at the rear end of the tool.

  • Page 110: Blade Guide Spacing

    Alignment Blade Guide Spacing 5.10 Blade Guide Spacing HINT: When adjusting the blade guide spacing, loosen the top set screw and one side set screw only. This will ensure horizontal and vertical tilt adjustments are maintained when the set screws are retightened. 1.

  • Page 111: Blade Guide Horizontal Tilt Adjustment

    6. Use the side set screws to adjust the horizontal tilt of the roller. 7. Repeat steps 3-7 for the inner blade guide roller. NOTE: Once the blade guides have been adjusted, any cutting variances are most likely caused by the blade. See the Wood-Mizer® Blade Handbook, Form #600. MHdoc092116 5-18...

  • Page 112: Blade Height Scale Adjustment

    Alignment Blade Height Scale Adjustment 5.12 Blade Height Scale Adjustment After the entire resaw has been aligned and all adjustments have been made, check that the blade height scale indicates the true distance from the blade to the feed track chain. 1.

  • Page 113: Specifications

    Specifications Overall Dimensions SECTION 6 SPECIFICATIONS Overall Dimensions See Figure 6-1. The major dimensions of the resaw are shown below (all dimensions are in millimeters). Basic Module 2050mm 3510mm 80.7" 138.2" Feed Drive Module 580mm 22.8" 2nd and 3rd Module 2250mm (88.6") FIG.
  • Page 114 Specifications Overall Dimensions See Table 6-1. The overall dimensions of the resaw are listed in the table below. Weight 1552 kg (3422 lb) (base 2-head module) 1290 kg (2844 lb) (2-head extension) Height 1900 mm (74.8”) Width 2050 mm (80.7”) Length First Module: 3510 mm (138.2”) Second and Third Module: 2250mm...
  • Page 115 Specifications Overall Dimensions See Figure 6-3. See the figure below for the major dimensions of the Cross Roller Table (SLPCRT). (47 1/16") (28 31/32") FIG. 6-3 Specifications MHdoc092116...
  • Page 116 Specifications Overall Dimensions See Figure 6-4. The figure below shows locations of the resaw legs. FIG. 6-4 MHdoc092116 Specifications...

  • Page 117: Cutting Capacity

    1090 mm (42 29/32”) Between Saw Blades TABLE 6-2 See Table 6-3. Wood-Mizer TRU•SHARP™ offers three types of blades to provide efficient sawing. The type of wood you saw should determine which blade you choose for optimum performance. Recommended Blade Type...

  • Page 118: Blade Motor Specifications

    Specifications Blade Motor Specifications Blade Motor Specifications See Table 6-4. See the table below for blade motor specifications for your resaw model. Motor Type Manufacturer Model Power Other Specifications E11 Electric Indukta Sg 132M-4- HM 7,5kW 400 V/50Hz; 15 Amp; 1450 r.p.m.

  • Page 119: V-Belt Sizes

    Specifications V-Belt Sizes V-Belt Sizes See Table 6-6. Belt sizes for the resaw are shown. Belt Description Belt Size Wood-Mizer Part No. Drive Belt (E15) 2BX70 P04857-2 Blade Wheel Belt B72.5 017922 TABLE 6-6 Dust Extractor Specifications See Table 6-7.

  • Page 120: Replacement Parts

    U.S., call at 1-800-448-7881. Have your customer number, vehicle identification number, and part numbers ready when you call. From other international locations, contact the Wood-Mizer distributor in your area for parts. CAUTION! It is strongly recommended that only original spare parts be used.

  • Page 121: Blade Guide Assembly, Idle Side

    REPLACEMENT PARTS Blade Guide Assembly, Idle Side Blade Guide Assembly, Idle Side rs_033 REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # BLADE GUIDE ASSEMBLY, HR IDLE SIDE 500500 ROLLER, HR BLADE GUIDE NARROW W/BEARINGS 500499 NUT, M12-8 HEX NYLON ZINC LOCK F81034-2 ROLLER, BLADE GUIDE NARROW 500098...

  • Page 122: Blade Guide Assembly, Drive Side

    REPLACEMENT PARTS Blade Guide Assembly, Drive Side Blade Guide Assembly, Drive Side HR0001_E REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # BLADE GUIDE ASSEMBLY, HR DRIVE SIDE 500501 ROLLER, HR BLADE GUIDE NARROW W/BEARINGS 500499 NUT, M12-8 HEX NYLON ZINC LOCK F81034-2 ROLLER, BLADE GUIDE NARROW 500098...

  • Page 123: Blade Guide Arm Assembly

    REPLACEMENT PARTS Blade Guide Arm Assembly Blade Guide Arm Assembly Hr0002_A 099666_Manual REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # ARM, ADJUSTABLE ZINC-PLATED BLADE GUIDE 099075-1 HANDLE, M10 THREAD 089445 ROLLER ASSEMBLY, V-GROOVE W/BEARING 093855 ROLLER, V-GROOVE ZINC-PLATED 093856-1 BEARING, 6203 2RSP6-5/8 CX 095087...

  • Page 124: Blade Wheel Assembly, Drive Side

    REPLACEMENT PARTS Blade Wheel Assembly, Drive Side Blade Wheel Assembly, Drive Side RS_035D REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # WHEEL, RESAW BLADE DRIVE SIDE 500100-1 V-BELT, B72.5 017922-1 BUSHING, 45 SPLIT TAPER 500099 BOLT, M10X35 8.8 HEX HEAD FULL THREAD F81003-17 WASHER, 10.2 SPLIT LOCK ZINC F81055-2...

  • Page 125: Blade Wheel Assembly, Idle Side

    REPLACEMENT PARTS Blade Wheel Assembly, Idle Side Nut, M12-8 Hex Nylon Zinc Lock F81034-2 Screw, M8x25 A2-70 DIN 913 Stainless Steel Set F81014-3 Nut, M8-8-B Hex Nylon Zinc Lock F81032-2 Ring, W90 Inside Retaining F81090-29 Washer, 8.4 Flat Zinc F81054-1 PULLEY, SPB 224X2/38 (F02312+T31124) 500177 PULLEY, SPB 190X2/38 (F02347+T31124)

  • Page 126: Hydraulic Blade Tensioner Assembly

    REPLACEMENT PARTS Hydraulic Blade Tensioner Assembly Hydraulic Blade Tensioner Assembly hr0091 REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART# HR/SHS HYDRAULIC BLADE TENSIONER - COMPLETE 506750 BRACKET, PISTON CYLINDER MOUNT 506751-1 ARM WELDMENT, TVS IDLE BLADE WHEEL (RIGHT-SIDE SAW HEAD) 504817-1 BRACKET, PISTON CYLINDER UPPER MOUNT 504819-1...
  • Page 127 REPLACEMENT PARTS Hydraulic Blade Tensioner Assembly NUT, M12X1.25-8 THIN ZINC F81034-5 WASHER, Z12.2 SPLIT LOCK ZINC F81056-2 WASHER, 13 FLAT ZINC F81056-1 BOLT, M12x1.25x40-8.8 HEX HEAD FULL THREAD ZINC F81004-42 GUARD, IDLE BLADE WHEEL ARM 088442-1 WASHER, 5.1 SPLIT LOCK ZINC F81052-2 BOLT, M5X12 5.8 HEX HEAD FULL THREAD ZINC F81000-5...

  • Page 128: Hydraulic Blade Tensioner

    509692_Manual 19 21 18 19 REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # HYDRAULIC BLADE TENSIONER FOR HR500-1 - COMPLETE 509691 HYDRAULIC PUMP ASSEMBLY, SHS/HR500/HR700 506733 HOSE, PHD 2T3/8x0.43 90W9/16UNF-90W9/16UNF HYDRAULIC 506737 GUARD, OBLIQUE HOSE 508714...
  • Page 129 F81053-11 NUT, M6-8-B HEX NYLON ZINC LOCK F81031-2 SCREW, M6x20 8.8 HEX SOCKET HEAD CAP ZINC F81001-22 HYDRAULIC BLADE TENSIONER FOR HR500-3 - COMPLETE 509693 HYDRAULIC BLADE TENSIONER FOR HR500-1 - COMPLETE 509691 HYDRAULIC BLADE TENSIONER FOR HR500-2 - COMPLETE...

  • Page 130: Hydraulic Pump Assembly

    Hydraulic Pump Assembly Hydraulic Pump Assembly hr0093_a 099662 REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # HYDRAULIC PUMP ASSEMBLY, SHS/HR500/HR700 506733 PLATE, MOUNTING 506734-1 PUMP, PMS12/TNK1 W/ONE-LITER TANK 092789 VALVE, RSAP3 VO2L G3/8" 3-WAY BALL 504803 VALVE, RHV12LREDA3C (HVR NW10MLED) CHECK...
  • Page 131 REPLACEMENT PARTS Hydraulic Pump Assembly FITTING, CA-204410-3 (W90HROKO4HJ) G1/4-JIC37.7/16-20 ELBOW 094562 HOSE, 1/4 (0.19m) HYDRAULIC 505174 FITTING, CA-204411-3 (W90HROKO6HJ04) G3/8-JIC37.7/16-20 ELBOW 094563 HOSE, PHD 2T3/8x0.27 90W9/16UNF-W9/16UNF HYDRAULIC 506736 WASHER, ISO 7093-1-8-200 HV-A2E F81054-11 NUT, M8 8 HEX NYLON ZINC LOCK F81032-2 WASHER, 8.4 FLAT ZINC F81054-1...

  • Page 132: Middle Throat Screw

    REPLACEMENT PARTS Middle Throat Screw 7.10 Middle Throat Screw rs_038 REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # SCREW, M10X40-45H HEX SOCKET SET CONE POINT ZINC F81003-61 NUT, M10-8-B HEX ZINC F81033-6 WASHER, 10.5 FLAT ZINC F81055-1 GROMMET, 22 MM DIA.

  • Page 133: Water Lube Assembly (Option)

    REPLACEMENT PARTS Water Lube Assembly (Option) 7.11 Water Lube Assembly (Option) REF. DESCRIPTION (Indicates Parts Available In Assemblies Only) PART # BOTTLE KIT, LT20 WATER LUBE 091036 TRAY WELDMENT, LT20 WATER LUBE 091033-1 STRAP, 20 RUBBER W/HOOK P11668 BOLT, M6X25-8.8 CARRIAGE HEAD ZINC F81001-20 WASHER, 6.5 SPECIAL FLAT ZINC F81053-11...

  • Page 134: Blade Lube System

    REF. DESCRIPTION ( Indicates Parts Available In Assemblies PART # Only) KIT, HR500 BLADE LUBE SYSTEM - 1 HEAD 502688-1 1 / 0 / 0 / 0 / 0 / 0 KIT, HR500 BLADE LUBE SYSTEM - 2 HEADS 502688-2...
  • Page 135 REPLACEMENT PARTS Blade Lube System VALVE, ASCO SCE238A002 24V DC SOLENOID 510270 BRACKET, SOLENOID VALVE ZINC-PLATED 092870-1 FITTING, 1/2"NPT-3/8" BARB ELBOW P12707 FITTING, 1/2" HOSE 092356 WASHER, 4.3 FLAT ZINC F81051-2 WASHER, Z 4.1 SPLIT LOCK ZINC F81051-1 SCREW, M4X12-5.8-B CROSS RECESSED PAN HEAD F81011-43 ZINC TUBING, 3/8"...

  • Page 136: Saw Head Warning Decals

    REPLACEMENT PARTS HR Saw Head Warning Decals 7.13 HR Saw Head Warning Decals 099221 09922 0 0 99222 Serial Number Numer Seryjny Hr0012_E 099666_Manual REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # DECAL KIT FOR HR1 099821 DECAL, SAWMILL COVERS CAUTION 099220 DECAL, BLADE TENSION (PICTOGRAM)
  • Page 137 REPLACEMENT PARTS HR Saw Head Warning Decals DECAL, EAR PROTECTION WARNING (PICTOGRAM) S12005G DECAL, KEEP A SAFE DISTANCE AWAY (PICTOGRAM) 099221 DECAL, BLADE TENSION INDICATOR ADJUSTMENT (PICTOGRAM) 092597 DECAL KIT, "HR" MACHINE NAME 099585 DECAL, USE SAFETY BOOTS (PICTOGRAM) 501465 DECAL, CE CERTIFIED SAWMILL (SMALL) P85070 DECAL KIT FOR HR2...

  • Page 138: Blade Housing Cover

    REPLACEMENT PARTS Blade Housing Cover 7.14 Blade Housing Cover rs_039_A 099666_Manual REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # COVER WELDMENT, RESAW BLADE HOUSING 093251-1 LATCH, FLEXIBLE DRAW 014829 BOLT, M5X16-5.8 HEX HEAD FULL THREAD ZINC F81000-51 NUT, M5-8-FE/ZN5 DIN 985 F81030-2 WASHER, 5.3 FLAT ZINC...
  • Page 139 REPLACEMENT PARTS Blade Housing Cover NUT, M4-B HEX NYLON ZINC LOCK F81029-1 GUARD, BLADE GUIDE ROLLER 094737-1 BOLT, M6X16 8.8 HEX HEAD FULL THREAD ZINC F81001-15 CHUTE, RESAW SAWDUST 094059-1 PLUG, SR1086-9.5 096846 BOLT, M8X16-8.8-B HEX HEAD FULL THREAD ZINC F81002-20 WASHER, 8.2 SPLIT LOCK ZINC F81054-4...

  • Page 140: Manual Up/Down System Screws

    REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # SCREW, M8X20-8.8 HEX SOCKET HEAD CAP ZINC F81002-30 UP/DOWN SYSTEM, HR500-1/SHR MANUAL COMPLETE 517306 See Section 7.16 7.16 Manual Up/Down System REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only)

  • Page 141: Mast

    REPLACEMENT PARTS Mast 7.17 Mast REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # MAST, 2HR COMPLETE 099444 MAST WELDMENT, RESAW 093504-1 BUSHING, MOUNTING ZINC-PLATED 093507-1 WASHER, 17 SPLIT LOCK ZINC F81058-1 REPLACEMENT PARTS HRdoc092116 7-22...
  • Page 142 REPLACEMENT PARTS Mast REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # WASHER, 13 FLAT ZINC F81056-1 BOLT, M12X35 8.8 HEX HEAD FULL THREAD ZINC F81004-24 NUT, ACME SCREW FLANGED ZINC-PLATED 093264-1 SCREW, ACME (MAST TILT ADJUSTMENT) 093509-1 WASHER, 10.5 FLAT ZINC F81055-1 BOLT, M10X35 8.8 HEX HEAD FULL THREAD ZINC...

  • Page 143: Mast Tilt Adjustment Screw

    REPLACEMENT PARTS Mast Tilt Adjustment Screw 7.18 Mast Tilt Adjustment Screw Hr0014 Hr0014C REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # SCREW, MAST TILT ADJUSTMENT ACME 093509-1 NUT, ACME SCREW FLANGED ZINC-PLATED 093264-1 BOLT, M10X35-8.8 HEX HEAD FULL THREAD ZINC F81003-17 WASHER, 10.5 FLAT ZINC F81055-1...

  • Page 144: Vertical Mast Slide Pads

    REPLACEMENT PARTS Vertical Mast Slide Pads 7.19 Vertical Mast Slide Pads REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # ANGLE, VERTICAL MAST TUBE 093890 BOLT, M10X125-8.8 HEX HEAD ZINC F81003-18 WASHER, 10.5 FLAT ZINC F81055-1 7-25 HRdoc092116 REPLACEMENT PARTS...

  • Page 145: Motor Assembly

    REPLACEMENT PARTS Motor Assembly NUT, M10-8-B HEX NYLON ZINC LOCK F81033-1 PAD, DELRIN UP/DOWN SLIDE M04096 PLATE, SLIDE PAD MOUNTING 093246-1 NUT, SLIDE PAD ADJUSTMENT ZINC-PLATED 086683-1 BOLT, M8X35-8.8 HEX HEAD FULL THREAD ZINC F81002-13 NUT, M8-8-B HEX NYLON ZINC LOCK F81032-2 BOLT, M8X25-8.8-B HEX HEAD FULL THREAD ZINC F81002-5...

  • Page 146: Feed Chain Drive & Tensioner

    REPLACEMENT PARTS Feed Chain Drive & Tensioner NUT, M10-8-B HEX ZINC F81033-3 NUT, M10-8-B HEX NYLON ZINC LOCK F81033-1 BOLT, M10X120 8.8 HEX HEAD FULL THREAD ZINC F81003-47 COVER, DRIVE BELT GUARD PAINTED 093259-1 GUARD WELDMENT, RESAW DRIVE BELT PAINTED 093262-1 BOLT, M6X20-8.8 HEX HEAD FULL THREAD ZINC F81001-2...
  • Page 147 REPLACEMENT PARTS Feed Chain Drive & Tensioner KEY, A14X9X90 PARALLEL 099424 BEARING, UCFL208 W/HOUSING 099423 SPROCKET, KZN800/21-40 A=80,B=40 099079 BOLT, M16x40-8.8 HEX HEAD FULL THREAD ZINC F81006-13 WASHER, 17 FLAT ZINC F81058-1 NUT, M16-8 HEX NYLON ZINC LOCK F81036-2 BOLT, M10x25-8.8 HEX HEAD FULL THREAD ZINC F81003-11 WASHER, 10.2 SPLIT LOCK ZINC F81055-2...

  • Page 148: Hold-Down Roller Kit, Hr500 1-6 - Standard

    REPLACEMENT PARTS Hold-Down Roller Kit, HR500 1-6 - Standard 7.22 Hold-Down Roller Kit, HR500 1-6 - Standard Hr0083 REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # ROLLER KIT, HR500-1 STANDARD HOLD-DOWN 506296 ROLLER, 400 COMPLETE HOLD-DOWN 099347...

  • Page 149: Hold-Down Rollers & Log Guide

    REPLACEMENT PARTS Hold-Down Rollers & Log Guide 7.23 Hold-Down Rollers & Log Guide 36 37 Hr0010C REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # ROLLER, 400 COMPLETE HOLD-DOWN 099347 ARM, 400 HOLD-DOWN ROLLER PIVOT 099369-1 ARM, SHR-F HOLD-DOWN ROLLER OUTSIDE 094960-1 ARM, 400 HOLD-DOWN ROLLER INSIDE 099348-1...
  • Page 150 REPLACEMENT PARTS Hold-Down Rollers & Log Guide SPRING, FI 4,5X FI 35X303 091863 BUMPER, GRENE 70 3201 0010. SHR RUBBER 094969 BOLT, M8X30-5.8 HEX HEAD FULL THREAD ZINC F81002-2 WASHER, 8.4 FLAT ZINC F81054-1 NUT, M8-8-B HEX NYLON ZINC LOCK F81032-2 GUIDE, LOG (FOR STANDARD ROLLERS) 099442-1...

  • Page 151: Hold-Down Rollers For Hr500 E11 / E15( 1-6 ) - Optional

    REPLACEMENT PARTS 101.6 Hold-Down Rollers for HR500 E11 / E15( 1-6 ) - OPTIONAL 7.24 101.6 Hold-Down Rollers for HR500 E11 / E15( 1-6 ) - OPTIONAL Hr0077 REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # 101.6 ROLLER KIT FOR HR500E11/E15-1 504954 ROLLER, 101.6 COMPLETE FRONT HOLD-DOWN...

  • Page 152: Front Hold-Down Roller - Optional

    REPLACEMENT PARTS 101.6 Front Hold-Down Roller - OPTIONAL 7.25 101.6 Front Hold-Down Roller - OPTIONAL Hr0078 REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # ROLLER, 101.6 COMPLETE FRONT HOLD-DOWN 504951 MOUNT WLDMT, 101.6 FRONT HOLD-DOWN ROLLER 504944-1 ROLLER, 101.6 HOLD-DOWN W/ MOUNTING BRACKET - COMPLETE 504933 BRACKET, 101.6 HOLD-DOWN ROLLER MOUNTING...

  • Page 153: Rear Hold-Down Roller - Optional

    REPLACEMENT PARTS 101.6 Rear Hold-Down Roller - OPTIONAL 7.26 101.6 Rear Hold-Down Roller - OPTIONAL Hr0079 REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # ROLLER, 101.6 REAR HOLD-DOWN - COMPLETE 504960 ROLLER, 101.6 HOLD-DOWN W/ MOUNTING BRACKET - COMPLETE 504933 See Section 7.25 MOUNT WELDMENT, 101.6 HOLD-DOWN ROLLER...

  • Page 154: Hold-Down Roller Kit - Optional

    REPLACEMENT PARTS 101.6 Hold-Down Roller Kit - OPTIONAL 7.27 101.6 Hold-Down Roller Kit - OPTIONAL Hr0080 REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # ROLLER KIT, 101.6 COMPLETE 504926 ROLLER, 101.6 HOLD-DOWN W/ MOUNTING BRACKET - COMPLETE 504933 See Section 7.25 MOUNT WELDMENT, 101.6 HOLD-DOWN ROLLER...

  • Page 155: Adjustable Hold-Down Roller (Option)

    REPLACEMENT PARTS Adjustable Hold-Down Roller (Option) 7.28 Adjustable Hold-Down Roller (Option) Hr0033 REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # ROLLER, HR ADJUSTABLE HOLD-DOWN 100758 ARM, 200 ADJUSTABLE HOLD-DOWN ROLLER 100587-1 ARM, 200 HOLD-DOWN ROLLER OUTRIGGER 100592-1 PIN, 300 ROLLER PIVOT ZINC-PLATED 100477-1 BEARING, UCFL 206 CX BALL...

  • Page 156: Main Module Base

    REPLACEMENT PARTS Main Module Base 7.29 Main Module Base REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # BASE, HR2 MAIN MODULE - COMPLETE 099023 FRAME, 2HR MAIN MODULE BASE 099024-1 FOOT, LEG ADJUSTABLE 099547-1 WASHER, 21 FLAT ZINC F81059-2 NUT, M20-8 HEX ZINC F81037-1...

  • Page 157: Main Module Feed Track

    REPLACEMENT PARTS Main Module Feed Track 7.30 Main Module Feed Track Hr0027C REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # MAIN MODULE FEED TRACK - COMPLETE 099039 TRACK, HR2 MAIN MODULE FEED 099040-1 PULLEY, CHAIN TENSION - COMPLETE 099340 SHAFT, CHAIN TENSION PULLEY ZINC-PLATED 099337-1...

  • Page 158: Additional Module Base

    REPLACEMENT PARTS Additional Module Base BOLT, M16x50-8.8 HEX HEAD FULL THREAD ZINC F81006-7 WASHER, 17 FLAT ZINC F81058-1 CAP, HR FRAME 089644 WASHER, 6.5 SPECIAL FLAT ZINC F81053-11 BUSHING, 6.2X10X5 ZINC-PLATED SPACER 503674-1 CLAMP, RSGU 1.20/20 W1 METAL & RUBBER F81087-2 WASHER, 5.5 SPECIAL FLAT ZINC F81052-3...
  • Page 159 REPLACEMENT PARTS Additional Module Base REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # BRACKET, TRANSPORT 514726-1 WASHER, 13 FLAT ZINC F81056-1 NUT, M12-8 HEX NYLON ZINC LOCK F81034-2 COVER, CABLE/HOSE - COMPLETE 515182 COVER, CABLE/HOSE 515183-1 WASHER, 6.5 SPECIAL FLAT ZINC F81053-11 WASHER, Z 6.1 SPLIT LOCK ZINC F81053-3...

  • Page 160: Additional Module Feed Track

    REPLACEMENT PARTS Additional Module Feed Track 7.32 Additional Module Feed Track Hr0028C REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # ADDITIONAL MODULE FEED TRACK - COMPLETE 099440 TRACK, HR2 FEED 099372-1 BOLT, 20/M16X90 12.9 ISO7379 SHOULDER F81006-30 COVER, SIDE ROLLER ZINC-PLATED 099441-1 WASHER, 21 FLAT ZINC...

  • Page 161: Idle Roller Table, Slpirt

    REPLACEMENT PARTS Idle Roller Table, SLPIRT 7.33 Idle Roller Table, SLPIRT 8 16 Hr0029 REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # HR IDLE ROLLER TABLE SLPIRT IDLE RETURN TABLE - COMPLETE 099659 BEARING, UCP 205 CX W/HOUSING 088468 ROLLER, SVS FEED 098140-1...
  • Page 162 REPLACEMENT PARTS Idle Roller Table, SLPIRT NUT, M8-8-B HEX NYLON ZINC LOCK F81032-2 NUT, M10-8-B HEX NYLON ZINC LOCK F81033-1 NUT, M12-8 HEX NYLON ZINC LOCK F81034-2 NUT, M16-5.8 HEX ZINC F81036-1 WASHER, 8.4 FLAT ZINC F81054-1 WASHER, 10.5 FLAT ZINC F81055-1 WASHER, 13 FLAT ZINC F81056-1...

  • Page 163: Cross Roller Table, Slpcrt

    REPLACEMENT PARTS Cross Roller Table, SLPCRT 7.34 Cross Roller Table, SLPCRT Hr0031B REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # HR CROSS ROLLER TABLE SLPCRT COMPLETE CROSS RETURN TABLE 099648 CAP, 1540 DIA. OUTRIGGER LEG 089710 BUMPER, GRENE 70 3201 0010. SHR RUBBER 094969 FOOT ASSEMBLY, TABLE LEG 099281-1...
  • Page 164 REPLACEMENT PARTS Cross Roller Table, SLPCRT KNOB, PLASTIC CRANK HANDLE 086338 M16 BOLTS +2 NUTS 093710 NUT, M16-5-B HEX F81036-5 BOLT, M16 BED RAIL ADJUSTMENT 086809 BEARING, UCFL204 (COMPLEX) W/HOUSING 500060 BUSHING, 21X30X10 ZINC-PLATED SPACER 099351-1 ARM WELDMENT, OPENED 099680-1 ROLLER, RP-90.

  • Page 165: Control Box

    REPLACEMENT PARTS Control Box 7.35 Control Box REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # BOX, HR500/700 CONTROL - COMPLETE 515180 PEDESTAL, CONTROL BOX 505555-1 REPLACEMENT PARTS HRdoc092116 7-46...
  • Page 166 Control Box REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # BOX WELDMENT, TVS CONTROL 510061-1 PANEL ASSEMBLY, HR500/700 CONTROL BOX FRONT 511804 PANEL, HR500/700 CONTROL BOX FRONT 511803-1 DECAL, HR500/700 CONTROL BOX 510765 BUTTON, XB4 BS542 EMERGENCY STOP...

  • Page 167: Multisetwork (Option)

    511796 MULTISETWORK, HR500-2 511797 MULTISETWORK, HR500-3 511798 MULTISETWORK, HR500-4 511799 MULTISETWORK, HR500-5 511800 MULTISETWORK, HR500-6 511801 DRIVE ASSEMBLY, HR500 UP/DOWN - COMPLETE 515190 Section 7.37 SCREEN, HMISTU855 TOUCH 508978 WRENCH, 3/4" RATCHET 507312 EXTENSION 1/2"x130 518549 REPLACEMENT PARTS HRdoc092116 7-48...

  • Page 168: Up/Down Drive Assembly (Option)

    REPLACEMENT PARTS Up/Down Drive Assembly (Option) 7.37 Up/Down Drive Assembly (Option) 7-49 HRdoc092116 REPLACEMENT PARTS...
  • Page 169 REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # DRIVE ASSEMBLY, HR500 UP/DOWN 515190 BRACKET, HR500 UP/DOWN DRIVE MOUNT - COMPLETE 515189 BRACKET, HR500 UP/DOWN DRIVE MOUNT - LOWER 515187-1 BRACKET, SHS/HR700 UP/DOWN DRIVE MOUNT - UPPER 515155-1 BOLT, M8X25-8.8 CARRIAGE HEAD ZINC...
  • Page 170 NUT, M10-8-B HEX NYLON ZINC LOCK F81033-1 BOLT, M10X40-8.8 HEX HEAD FULL THREAD ZINC F81003-16 BOLT, M10X35 8.8 HEX HEAD FULL THREAD ZINC F81003-17 BALLSCREW, TR36X3 HR500 ZINC-PLATED 515234-1 CAP, MRP-63 MOTOREDUCER ZINC-PLATED 515144-1 WASHER, 25 FLAT ZINC F81061-3 NUT, M24X2 PN-EN ISO 7040 NYLON...

  • Page 171: Electric Box

    REPLACEMENT PARTS Electric Box 7.38 Electric Box REPLACEMENT PARTS HRdoc092116 7-52...
  • Page 172 WASHER, 8.4 FLAT ZINC F81054-1 BOLT, M8X20 8.8 HEX HEAD FULL THREAD ZINC F81002-4 NUT, M8 8 HEX NYLON ZINC LOCK F81032-2 BOX, 1000X1000X300 HR500-6 ELECTRIC - COMPLETE 515246 DECAL, 1000X1000X300 HR500/700 ELECTRIC BOX 515227 GLAND, DP21/H CABLE F81096-3 GLAND, DP9/H CABLE...

  • Page 173: Side Fence (Ce Version Only)

    Side Fence SECTION 8 SIDE FENCE (CE VERSION ONLY) Side Fence REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # FENCE, HR500-1/HR500-2 SIDE - COMPLETE 099447 1/0/0 FENCE, HR500-3/HR500-4 SIDE - COMPLETE 099448 0/1/0 FENCE, HR500-5/HR500-6 SIDE - COMPLETE...

  • Page 174: Moving Side Fence Support Bracket

    Side Fence (CE Version Only) Moving Side Fence Support Bracket Moving Side Fence Support Bracket REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # BRACKET, MOVING SIDE FENCE SUPPORT - COMPLETE 514229 BRACKET, MOVING SIDE FENCE SUPPORT 099450-1 WASHER, 10.5 FLAT ZINC F81055-1 NUT, M10-8-B HEX ZINC...
  • Page 175 Side Fence (CE Version Only) Moving Side Fence Support Bracket REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # NUT, M6-8-B HEX NYLON ZINC LOCK F81031-2 BOLT, 8/M6X25-12.9 ISO 7379 SHOULDER F81001-47 BOLT, 10/M8X60-12.9 ISO7379/BN1359 BOSSARD SHOULDER F81003-79 ARM, SIDE FENCE MOVING - COMPLETE 099464 ARM, SIDE FENCE MOVING...

  • Page 176: Fixed Side Fence Support Bracket & Connecting Bracket

    Side Fence (CE Version Only) Fixed Side Fence Support Bracket & Connecting Bracket Fixed Side Fence Support Bracket & Connecting Bracket REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # BRACKET, FIXED SIDE FENCE SUPPORT - COMPLETE 515211 BRACKET, FIXED SIDE FENCE SUPPORT 515212-1 CAP, 40X40X(3-4) MOSS TUBE END...

  • Page 177: Fixed Side Fence Support Bracket

    Side Fence (CE Version Only) Fixed Side Fence Support Bracket Fixed Side Fence Support Bracket REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # BRACKET, FIXED SIDE FENCE SUPPORT - COMPLETE 514365 BRACKET, FIXED SIDE FENCE SUPPORT 099451-1 WASHER, 10.5 FLAT ZINC F81055-1 WASHER, Z10.2 SPLIT LOCK ZINC...

  • Page 178: Middle Support Bracket (Moving Side Fence)

    Side Fence (CE Version Only) Middle Support Bracket (Moving Side Fence) Middle Support Bracket (Moving Side Fence) REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # BRACKET, MOVING SIDE FENCE MIDDLE SUPPORT - COMPLETE 515197 BRACKET, MOVING SIDE FENCE MIDDLE SUPPORT 515198-1 WASHER, 10.5 FLAT ZINC F81055-1...
  • Page 179 Side Fence (CE Version Only) Middle Support Bracket (Moving Side Fence) REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # PIN, 45308DNW DETENT 089939 NUT, M8-8-B HEX NYLON ZINC LOCK F81032-2 NUT, M6-8-B HEX NYLON ZINC LOCK F81031-2 BOLT, 8/M6X25-12.9 ISO 7379 SHOULDER F81001-47 BOLT, 10/M8X60-12.9 ISO7379/BN1359 BOSSARD SHOULDER...

  • Page 180: Side Fence Barriers

    Side Fence (CE Version Only) Side Fence Barriers Side Fence Barriers REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # BARRIER, HR700-1/HR700-2 SIDE FENCE - COMPLETE 514367 1/0/0 BARRIER, HR700-3/HR700-4 SIDE FENCE - COMPLETE 514366 0/1/0 BARRIER, HR700-5/HR700-6 SIDE FENCE - COMPLETE 514215 0/0/1 BARRIER, HR700-1/HR700-2 SIDE FENCE...

  • Page 181: Middle Support Bracket (Fixed Side Fence)

    Side Fence (CE Version Only) Middle Support Bracket (Fixed Side Fence) Middle Support Bracket (Fixed Side Fence) REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # BRACKET, FIXED SIDE FENCE MIDDLE SUPPORT - COMPLETE 515229 BRACKET, FIXED SIDE FENCE MIDDLE SUPPORT 515230-1 CAP, 40X40X(3-4) MOSS TUBE END 097480...

  • Page 182: Dc Electromagnetic Brake (Ce Only)

    DC Electromagnetic Brake (CE Only) Design and Principle of Operation SECTION 9 DC ELECTROMAGNETIC BRAKE (CE ONLY) 1 - Electromagnet, 2 - Armature complete with brake linings, 3 - Fan, 4 - Retaining bolt 5 - Central spring, 6 - Special washer, 7 - Set screw, 8 - Self-locking nut, 9 - Sealing ring,...

  • Page 183: Service

    DC Electromagnetic Brake (CE Only) Service Service During normal operation and at the routine inspections verify the air gap and check if all screws are tight. In case when any symptoms of inefficient braking are observed, then use the self-locking nut (8) to re-adjust the air gap to the value corresponding to Table 1.
  • Page 184 EC declaration of conformity according to EC Machinery Directive 2006/42/EC We herewith declare, Wood-Mizer Industries sp. z o.o. 114 Nagorna street, 62-600 Kolo; Poland. That the following described machine in our delivered version complies with the appropriate basic safety and health requirements of the EC Machinery Directive 2006/42/EC based on its design and type, as brought into circulation by us.

This manual is also suitable for:

Hr500eh11s-1/6Hr500eh15s-1/6Hr500e11sHr500e15sHr1-6e11sHr1-6e15s

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