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HERO ACHIEVER Manual
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HERO ACHIEVER Manual

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Thank you for selecting a Hero MotoCorp ACHIEVER. We wish you many miles of
continued riding pleasure in the years ahead.
We, at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve
environment compatibility, comply with all applicable legislation including
environment legislation and strengthen the green supply chain.
Your motorcycle is conforming to latest (Bharat stage-III norms) regulation for emission,
safety & noise levels. We are also using non asbestos brake shoes / pads and engine
gaskets which are environment friendly in nature.
This booklet is your guide to the basic operation and maintenance of your new
Hero MotoCorp ACHIEVER. Please take time to read it carefully. As with any fine
machine, proper care and maintenance are essential for trouble-free operation and
optimum performance.
Your Authorised Hero MotoCorp dealer will be glad to provide further information or
assistance and is equipped to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.
PREFACE

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Summary of Contents for HERO ACHIEVER

  • Page 1 PREFACE Thank you for selecting a Hero MotoCorp ACHIEVER. We wish you many miles of continued riding pleasure in the years ahead. We, at Hero MotoCorp, are committed to demonstrate excellence in our environment performance on a continual basis, as an intrinsic element of our corporate philosophy. To...
  • Page 2 AVAILABLE AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED. Hero MotoCorp Limited RESERVES THE RIGHT TO MAKE CHANGES IN ITS CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO...
  • Page 3 SAFETY PRECAUTION FUEL VALVE STOP LAMP SWITCH SEAT LOCK / HELMET HANGER HEADLAMP ADJUSTMENT AIR CLEANER DRAIN TUBE / PARKING HERO GENUINE PARTS...
  • Page 4 Assembly Month of Serial Engine Year of Assembly Month of Serial Code Description Mfg. Plant Mfg. Number Description Mfg. Plant Mfg. Number Model Code.: Model Engine Achiever (Kick - Disc / Cast Wheel) Achiever (Electric - Disc / Cast Wheel)
  • Page 5 PRODUCT SPECIFICATION ITEM SPECIFICATIONS 2040 mm Overall Length 760 mm Overall Width Overall Height 1120 mm 1290 mm Wheelbase 160 mm Ground Clearance 134 kg (Kick)/138 kg (Electric Start) 1.2 litres 1 litre at draining 12.5 litres (Minimum) 2.3 litres (Usable Reserve) 150 ml Castrol Q Stop - DoT 3 / DoT 4 Maximum Power...
  • Page 6 ITEM SPECIFICATIONS Telescopic Hydraulic Shock Absorber Front Suspension Rear Suspension Swingarm with Adjustable Hydraulic Shock Absorber 89 mm 2.75 x 18-42P / 4PR 3.00 x 18-52P / 6 PR Front Brake Disc Type Dia 240 mm Rear Brake Drum Type Dia 130 mm Primary reduction 3.3500...
  • Page 7 9. To make yourself more visible, wear bright reflective clothing that fits well. 10. Take care of loose / hanging clothes while solo / pillion riding. 11. Get your motorcycle serviced regularly by the Authorised Hero MotoCorp. workshop.
  • Page 8 Genuine Engine Oil: Hero 4T Plus SAE 10W 30 SL grade (JASO MA2) engine oil recommended by Hero MotoCorp and make sure you change it every 6000 kms.
  • Page 9 FRONT TOP VIEW 13 14 (1) Turn signal switch (12) Neutral indicator (2) Horn switch (13) Tachometer (3) Headlamp dimmer switch (14) Fuel gauge (4) Clutch lever (15) Turn signal indicator (5) Pass lamp switch (16) Front brake lever (6) Choke lever (17) Throttle grip (7) Rear view mirror (18) Starter switch...
  • Page 10 LEFT SIDE VIEW (1) Fuel valve (6) Main stand (11) Rear reflex reflector (2) Starter motor (7) Side stand (12) Rear turn signal lamp (3) Gear shift pedal (8) Pillion foot rest (13) Rear grip (4) Rider foot rest (9) Women pillion step (14) Helmet hanger (5) Side cover left (10) Saree guard...
  • Page 11 RIGHT SIDE VIEW 2 3 4 (1) Pillion foot rest (6) Kick starter pedal (11) Headlamp (2) Battery compartment (inside) (7) Brake pedal (12) Visor (3) Carburetor (8) Caliper Assembly (13) Master cylinder (4) Oil level dipstick (9) Disc (14) Seat (5) Rider foot rest (10) Front turn signal lamp (15) Tail / Stop lamp...
  • Page 12 headlamp Turn signal indicators Flashes when turn signal switch is operated Shows the distance travelled during a trip Tripmeter (after setting to zero) Rotate knob anti-clockwise to set zero Tripmeter knob before a trip Odometer Shows accumulated mileage Speedometer Indicates driving speed High beam indicator Indicator glows when H/L is in Hi Beam Neutral indicator...
  • Page 13 IGNITION SWITCH “ON” Position “OFF” Position/Lock Open “LOCK” Position 1. Ignition key 2. Lock position 3. “OFF” position ''ON'' The engine can be started. Turn signal lamps, Horn, Tail / Stop lamp, Fuel gauge, Pass lamp, Neutral indicator will be functional. Engine cannot be started and no ''OFF'' electrical system will be functional.
  • Page 14 LEFT HANDLEBAR CONTROLS 4. Choke Lever To apply choke, pull the lever downwards, 1. Headlamp Dimmer Switch towards the rider, as directed on the switch. Press the switch upwards for High Beam NOTE and downwards for Low Beam. Do not accelerate during starting when the choke is on.
  • Page 15 RIGHT HANDLEBAR CONTROLS CAUTION Never hold starter switch continuously for more than 5 seconds as continuous cranking of engine will drain the battery. 1. Headlamp Switch The switch has three positions. Position Action "OFF" Steering lock with the ignition switch, turn the "Following is "ON"...
  • Page 16 2. ON NOTE At “ON”, fuel will flow from the main fuel supply from the fuel tank to the carburetor. 3. RES At “RES”, fuel will flow from the reserve fuel supply from the fuel tank to the carburetor. Use the reserve fuel only when the main supply has stopped.
  • Page 17 Petrol is extremely flammable and is explosive under certain conditions. Refill in a well ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area where the motorcycle is refilled or where petrol is stored. SEAT LOCK Location : On the rear left side of the seat, below the rear cowl.
  • Page 18 U s e h e r o g e n u i n e e n g i n e o i l o r recommended grade oil. LOWER 5. Do top up if oil level reaches towards the BRAND: Hero 4T plus lower level mark or on every 3000 kms GRADE: SAE 10W 30 SL Grade whichever is earlier.
  • Page 19 Make sure that oil level is at the upper 6. Fill the crankcase with the recommended engine oil through the filler hole. Insert level mark of the oil level dipstick with the oil level dipstick and check the oil the motorcycle in an upright position, level.
  • Page 20 TYRES NOTE The imported tyre(s) if fitted without ISI mark; are in compliance of BIS standard and Central Motor Vehicle Rules 1989, as declared by the Tyre manufacturer. To safely operate your motorcycle, the tyres must be of recommended type and size, in good condition with adequate tread, and correctly inflated.
  • Page 22 Tyres- check condition and pressure (pages 17-18). (pages 35). 31-32 34-35) Lamps and Horn - check that headlamp, tail/stop lamp, turn signal lamps, indicators and horn function properly. Front Brakes - check for correct brake fluid level in the master cylinder (pages 38-39).
  • Page 23 Pull the choke lever downwards as indicated (Use choke during cold conditions). Turn the fuel valve Keeping the throttle closed, kick start the “ON”. engine or press the starter switch in case of electric start model. Push the choke lever upwards as indicated, after warming up the indicator glows on...
  • Page 24 If the engine fails to start after repeated attempts, it may be flooded with excess fuel. To clear a flooded engine, turn the ignition switch "OFF" and move choke lever fully upwards to "OFF". Open the When the motorcycle attains a throttle fully and crank the engine several moderate speed, close the throttle, press the clutch lever and shift to 2nd gear by...
  • Page 25 For normal braking, close the throttle All your actions should be smooth and gradually apply both front and rear under these conditions. Sudden brakes simultaneously while shifting acceleration, braking or turning may down gear s to suit your road s peed. cause loss of control.
  • Page 26 Kit contains the following items : Tool Bag- 1 No. 1) Anticeptic Cream - 1 No. +, - No. 2 driver- 1 No. 2) Sterilised Dressing - 1 No. Grip- 1 No. 3) Water Proof Plaster - 1 No. Box wrench P 16 X 14 - 1 No. 4) Elastic Bandage - 1 No.
  • Page 27 Sustained high speed operation or operation in unusually wet or dusty conditions will require more frequent service than specified in the Maintenance Schedule. Consult your Authorised Hero MotoCorp workshop for recommendation applicable to your individual needs and use.
  • Page 28 SAFETY PRECAUTION fuel-related parts. Make sure the engine is "OFF" before Remember that your authorised Hero you begin any maintenance or repairs. MotoCorp dealer knows your motorcycle This will help to eliminate several...
  • Page 29 1st 60 Next 100 Next 100 Next 100 Next 100 Next 100 12000- 15000- 3000-3500 6000-6500 9000-9500 3000 6000 9000 12000 15000 12500 15500 Air Cleaner* Electric Starter I,C,L,A at every 2000 kms I,C,L,A at every 2000 kms Battery Brake Shoe / Pads Wear...
  • Page 30 Replace engine oil once in every 6000 kms. Top up if the oil level is at or near the lower level mark. Visit Authorised Hero MotoCorp workshop for inspection, cleaning, lubrication and adjustment of drive chain at every 2000 kms.
  • Page 31 5. Remove centrifugal filter cover (6) & clean the centrifugal filter (7) with non flammable or high flash point solvent 1. Drain the engine oil throughly. (kerosene). 2. Remove the rider foot rest (1), kick 6. Reinstall the centrifugal filter cover, starter pedal (2), disconnect the clutch right crankcase cover, rider foot rest, cable (3).
  • Page 32 (1) Noise suppressor cap (2) Spark plug Recommended plug : NGK-CPR 8 EA 9, CHAMPION-RG 6 YC number, consult Authorised Hero MotoCorp workshop on this if required. 1. Clean dirt around the spark plug base. Tighten a new spark-plug 1/2 turn 2.
  • Page 33 (page 26). Remove the seat assembly (page 14). Remove the side cover (1) by removing side cover screws (2). Remove the element air cleaner screws (5) and remove the element air cleaner (6). (5) Element air cleaner screws (6) Element air cleaner...
  • Page 34 Air Cleaner Cleaning Remove the air cleaner element (6). Never wash the paper filter. Only blow Clean the element by tapping it lightly clean dry filtered air in the paper filter for to loosen dust. cleaning dust, as explained. Replace paper Blow away the remaining dust by filter element every 12000 kms.
  • Page 35 slide the grommet (2), loosen the lock nut (3) and turn the adjuster (4). Direction A - to decrease the free play Direction B - to increase the free play NOTE The checking or adjusting of valve clearance should be performed while the engine is cold.
  • Page 36 are closed and the piston is in compression stroke. If they are tight the valves are open, rotate the flywheel 360 anticlockwise and re-align the 'T' mark with the index mark. 1. Remove the crankshaft hole cap (1) and timing hole cap (2). 2.
  • Page 37 Standard clearance (cold condition) IN. 0.08 mm EX. 0.12 mm Do not attempt to compensate for faults in other systems by adjusting idle speed. Visit your Authorised Hero MotoCorp workshop for scheduled carburetor adjustment. NOTE Before inserting the feeler gauge, smear a bit of engine oil on the feeler gauge to avoid damage to the feeler gauge.
  • Page 38 (3) Lock nut (4) Clutch cable adjusting nut (A) Decrease free play (B) Increase free play If proper adjustment cannot be obtained or the clutch does not work correctly, visit your Authorised Hero MotoCorp workshop. Other Checks • Check the clutch cable for kinks or signs or wear that could cause sticking or failure.
  • Page 39 3. Turn the chain to view chain lock plate Turn the engine "OFF", park the (1) inside the hole. Ensure that the chain lock plate open end (2) is installed in the opposite direction of the chain rotation. 4. Inspect the sprocket teeth for wear or damage.
  • Page 40 slack or anticlockwise to increase the slack of the chain. Align the chain adjuster index mark (5) with the rear edge (6) of the adjusting slots on both sides of the swing arm equally. If the drive chain slack is excessive when the rear axle is moved to the furthest limit of adjustment, the drive chain is worn and must be replaced.
  • Page 41 NOTE : Visit Authorised Hero MotoCorp workshop for inspection, cleaning, lubrication and adjustment of drive chain at every 2000 kms. (1) Rear axle nut (2) Sleeve nut FRONT BRAKE (3) Drive chain lock nut (4) Drive chain adjusting nut (5) Index mark...
  • Page 42 NOTE : Clean the dirt and mud the grooves replace both pads as a set. accumulation between the brake pads (1), Visit your Authorised Hero MotoCorp caliper (2) and the disc (3) by using a water workshop for this service.
  • Page 43 Park If proper adjustment cannot be obtained by CUT-OUT NOT SEATED PROPERLY this method, visit your Authorised Hero MotoCorp workshop. CUT-OUT SEATED PROPERLY (3) Adjusting nut (4) Brake arm pin...
  • Page 45 electrolyte level is low, remove the bolt (7) / hook (8) and remove the bracket (6) / band (4) for access to the battery. Remove the battery filler caps. Carefully add distilled water to the upper level mark (1) Fuse Holder, (2) Fuse 15A, using a small plastic funnel.
  • Page 46 Electric Start Model The fuse holder (1) is placed below the seat. The specified fuse is15A (2) with a spare fuse (3). (1) Starter Magnetic relay switch (2) Fuse 20A (3) Spare fuse 20A The main fuse 20A (2) with a spare fuse (3) is located in the starter magnetic relay switch (1) under the right side cover.
  • Page 47 stop lamp stop lamp retard “OFF” Stop lamp switch STOP LAMP SWITCH HEADLAMP ADJUSTMENT stop lamp Headlamp is preset. However in case of stop lamp adjustment required, please follow the steps as given below: stop lamp 1. Headlamp adjustment is done by the stop lamp loosening the bolt (1) located below the headlamp.
  • Page 48 3. Adjust the headlamp beam by loosening the bolt (1) and moving the headlamp unit forward and backward for correct focus adjustment. 4. Tighten the bolt after adjustment. An improperly adjusted headlamp may blind oncoming rider/driver or it may fail to light the road for a safe distance.
  • Page 49 • Remove the axle and the wheel. Rear shock absorber adjustment can be • Assemble in the reverse order of removal. made according to the load/road conditions. Always adjust both the rear shock absorber to the same position. Use the rear shock absorber adjustment tool (1) available in the tool kit.
  • Page 51 This motorcycle is equipped with a catalytic converter in the silencer (muffler) to meet the emission norms. Further to meet emission standards this motorcycle is provided with the air suction valve. Air Suction Valve (1) supplies fresh air from the air filter to the exhaust manifold to convert carbon monoxide to carbon dioxide.
  • Page 52 Check fuel valve position Consult Authorised Hero MotoCorp Workshop Electric ELECTRIC Consult Authorised Hero MotoCorp Workshop...
  • Page 53 Consult Authorised Hero MotoCorp Workshop Consult Authorised Hero MotoCorp Workshop...
  • Page 54 Consult Authorised Hero MotoCorp workshop...
  • Page 55 Consult Authorised Hero MotoCorp workshop...
  • Page 58 & conditions. Terms & conditions Achiever vehicle is warranted for a period of 5 years or 70000 Km, whichever is earlier, from the date of purchase. It is advised that the purchaser avails all free and paid services from the Hero MotoCorp’s authorized workshop as per the recommended schedule, to be eligible for warranty benefits.
  • Page 59 Hero MotoCorp Ltd. If all free services/paid services/oil top-ups are not availed as per the recommended schedule at Hero MotoCorp's authorized workshop. (2) If any other engine oil which is non compatible with product is used other than SAE 10W30 SL Grade (JASO MA2).
  • Page 60 (s) which is/are considered to be the cause of non-compliance with the emission standards. The emission warranty shall be applicable only to those vehicles, which are being regularly maintained at Hero MotoCorp Authorised Dealers/Service Points in accordance with the maintenance schedule provided in the owner's manual.
  • Page 61 WHAT ARE THE BENEFITS OF HERO MOTOCORP GENUINE SPARE PARTS ? 4Assures long life 4Ensures economy for a long time 4Safety of vehicle and rider 4Peace of mind 4Value for money 4Assured quality...
  • Page 62 CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Clutch Plate Material used is inferior Damages other parts of clutch like, clutch center and outer clutch Affects fuel efficiency Poor acceleration Cam Chain Kit Poor performance Reduced life Gasket Cylinder Head Improper sealing Engine knocking Leads to leakage and smoky exhaust Higher emission level...
  • Page 63 CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Element Air Cleaner Improper air filtration resulting in premature engine failure Affects fuel efficiency Poor engine performance Spark Plug Frequent stalling of engine Higher emission level Poor engine performance Affects fuel efficiency Poor braking effeciency Brake Pads / Shoes Rider safety - an issue Discs / Drum wear out, resulting in subsequent repair cost...
  • Page 64 Hero MotoCorp Ltd., 3rd Floor, Tower-A, DLF Centre Court, Sector-42, Golf Course Road, DLF Phase 5, Gurgaon -122002, Haryana, India. Tel: 0124-4754800, E-mail: delhi@heromotocorp.com Hero MotoCorp Ltd., 602, 6th Floor, Office Tower-1, Plot No BW58, Logix City Center, Sector-32, Noida – 201301. Tel: 0120-4631000, E-mail: noida@heromotocorp.com Hero MotoCorp Ltd., S.C.O-367-368, First Floor, Sector-34A, Chandigarh-160022, India.
  • Page 65 ZONAL/REGIONAL/AREA OFFICES NORTH ZONE Hero MotoCorp Ltd., Summit Building (10th Floor) Plot No TCG 3/3 Vibhuti Khand, Gomti Nagar Lucknow – 226010, India. Tel: 0522-4006594, E-mail: lucknow@heromotocorp.com Hero MotoCorp Ltd., C-19/134-B ,Third Floor I .P Grand, Lallapura, Sigra , Varanasi, Uttar Pradesh - 221010, India.