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PREFACE IB7A No : Splendor iSmart 110 . We wish you many miles Thank you for selecting a Hero MotoCorp of continued riding pleasure in the years ahead. We, at , are committed to demonstrate excellence in our environment Hero MotoCorp performance on a continual basis, as an intrinsic element of our corporate philosophy.
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Hero MotoCorp Ltd make changes in its contents at any time without notice and/or incurring any obligation, whatsoever. no one is allowed to reproduce any part of this publication without obtaining prior written permission from Hero MotoCorp Ltd.
ENGINE OIL REPLACEMENT PROCESS Air suction valve î TYRES WITH TUBE BASIC TROUBLESHOOTING TUBELESS TYRES DELIVERY CERTIFICATE PRE-RIDE INSPECTION HERO GENUINE PARTS RIDING JOB APPLICABLE TO PERIODIC SERVICES BRAKING/PARKING/TOOL KIT SERVICE RECORD SHEET SAFETY PRECAUTIONS SERVICE ADVICE SHEET STARTING THE ENGINE...
Engine Year of Month of Assembly Plant Serial Number Description Manufacturing Manufacturing Model: Splendor iSmart 110 Engine Variants Electric start/Drum/Spoke wheel Electric start/Drum/Cast wheel VIN No. and Engine No. may be required: During registration of the motorcycle. î For dealing with Legal & Insurance Departments.
PRODUCT SPECIFICATION ITEM SPECIFICATIONS Dimensions Overall length 2015 mm Overall width 770 mm Overall height 1055 mm Wheelbase 1245 mm Saddle height 790 mm Ground clearance 165 mm Weight Kerb weight 115 kg (Cast wheel)/114 kg (Spoke wheel) Capacities Engine oil 1.25 litres at disassembly and 1.1 litres at draining Fuel tank capacity 8.5 litres (Minimum)
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PRODUCT SPECIFICATION ITEM SPECIFICATIONS Rear suspension travel 73.5 mm Trail length 87 mm Front 2.75x18-4 PR & 80/100-47P (Tyre with Tube & Tyre size Tubeless Tyre) Rear 2.75x18-6 PR & 80/100-54P Front (Drum type) Dia. 130 mm Brakes Rear (Drum type) Dia.
SAFE RIDING TIPS Do's: Don't Always conduct simple pre-ride inspection î Never use cell phone while riding the î (page 23). motorcycle. Always wear a helmet with chinstrap î Avoid sudden acceleration, braking and î securely fastened and insist on a helmet for turning of your motorcycle.
We strongly advise you not to remove any accessories can make your original equipment or modify your motorcycle Hero MotoCorp motorcycle unsafe. Before you consider in any way that would change its design or making any modifications or adding an operation.
Hero MotoCorp incompatible spares and accessories can upset or deteriorate your motorcycle’s running condition. Genuine engine oil: Hero 4T Plus SAE 10W 30 SJ grade (JASO MA) engine oil î recommended by and make sure you change it every 6000 km. (with Hero MotoCorp top up every 3000 kilometres) to keep the engine fit and environment healthy.
MOTORCYCLE VIEWS TOP VIEW (1) Dimmer switch (10) Fuel Guage (19) Throttle grip (2) Horn switch (11) Speedometer (20) Electric starter switch (3) Turn signal switch (12) Side stand indicator (21) Ignition switch with (4) Clutch lever (13) Odometer steering lock (5) Passing switch (14) Tripmeter (22) Fuel tank cap...
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MOTORCYCLE VIEWS LEFT SIDE VIEW 1 2 3 6 7 8 (1) Fuel valve lever (9) Left side cover (2) Carburetor (10) Saree guard with women pillion step (Optional) (3) Gear shift pedal (11) Rear turn signal lamp (4) Rider foot rest (12) Reflex reflector (5) Side stand switch (13) Tail/Stop lamp...
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MOTORCYCLE VIEWS RIGHT SIDE VIEW 2 3 4 (1) Pillion foot rest (5) Rear brake pedal (9) Oil level dipstick (2) Battery compartment (inside) (6) Front suspension (10) Starter motor (3) Kick starter pedal (7) Headlamp (11) Rear shock absorber (4) Rider foot rest (8) Front visor *Accessories and features shown may not be part of standard fitment.
PARTS FUNCTION Instruments and Indicators The indicators are in the speedometer panel above the headlamp. The functions are as below. Description Function Sl. No. Left turn signal indicator Flashes when left turn signal switch is operated Light glows for few seconds and turns “OFF” i3s indicator indicating that i3s system is functional Neutral indicator...
Odometer/Tripmeter/Service reminder NOTE indicator After getting the vehicle serviced, make sure that the Service Reminder Indicator The Odometer (1) shows accumulated has been reset. distance traveled. SEAT LOCK The Tripmeter (2) shows distanced traveled Location: On the rear left side of the seat, per trip.
IGNITION SWITCH “ON” Position “OFF” Position/ Lock Open (1) Ignition switch (2) Ignition key (3) Steering lock position “LOCK” Position Key Position Key Removal Function The engine can be started, Turn signal lamps, Horn, Tail/Stop lamp, Pass lamp and Fuel “ON”...
LEFT HANDLEBAR CONTROLS 3. Turn signal lamp switch Shift the turn signal knob sideways for right/left indications and leave it to come back to its normal position on its own. IMPORTANT: To switch “OFF” the turn signal lamp after completing the turn, gently push the knob inside.
2. i3s Switch i3s indicator (2) will glow on the speedometer There is an i3s switch (2) provided to enable console for 2 seconds and turn “OFF”. Start the the rider for turning i3s mode “ON” or “OFF” engine and let it idle for 2-3 minutes. based on the traffic conditions.
Initial Activation of the i3s system: NOTE Keep the i3s switch (1) to “ON” position. Turn If the battery voltage is low, the i3s system will î the Ignition key to “ON” position. The i3s not work. The i3s indicator on the indicator (2) on the speedometer console will speedometer console will start to blink, if the glow for 2 seconds and turn “OFF”.
“OFF” POSITION At “OFF” position (1) , fuel cannot flow from the tank to the carburetor. Turn the valve “OFF” whenever the motorcycle is not in use. (1) Side stand indicator A side stand switch (2) is provided in the side stand, when the vehicle is parked on side stand (1) “OFF”...
Use the reserve fuel only when the main supply mark facing towards the front, back on the is exhausted. Refill the tank as soon as possible opening and press gently. The key springs after switching to "RES". The reserve fuel supply back to the normal position and the cap is 2.0 litres (1.4 litres-usable reserve).
3000 km. ENGINE OIL whichever is earlier. Use only Hero Genuine Engine Oil. Park the motorcycle on its main stand. î BRAND: Hero 4T plus Start the engine & let it idle for 3-5 minutes.
TYRES WITH TUBE Reinstall the oil level dipstick with a new î O-ring. (Spoke wheel version) Start the engine and allow it to idle for few The tyres that are fitted on your motorcycle î minutes. are designed to match the performance capabilities of your motorcycle and provide Stop the engine and let the engine oil settle î...
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Also, if you hit a pothole or hard object, pull to the side of the road as soon as you safely can and carefully inspect the tyres for damage. Tread Wear Replace tyres immediately when the wear indicator (1) appears on the tyre. The tread limits are: MINIMUM TREAD DEPTH: Front:1.0 mm...
We recommend that you visually check your tyres Follow all instruction in this owner’s manual î before every ride and use a gauge to measure air regarding tyre inflation and maintenance. pressure at least once a month or any time you Under-inflation may result in the tyre î...
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Unidirectional Tyres CAUTION Whenever the tyre is removed and put back in Over inflation/Under inflation will affect the case of puncture, ensure the arrow mark (2) performance. on the tyre is in the same direction as that of Inspection forward rotation of wheel. Whenever you check the tyre pressure, you Tyre Repair should also examine tyre treads &...
PRE-RIDE INSPECTION and provide the best combination of You should conduct pre ride inspection before handling, braking, durability and comfort. riding the motorcycle to enhance riding WARNING comfort and safety. Operation with excessively worn tyres is î Clean your motorcycle regularly. It protects hazardous and will adversely affect traction the surface finish.
Rear View Mirror-Ensure that the rear RIDING î view mirror gives a good rear view when After the engine has been warmed up, the î you are sitting on the motorcycle. motorcycle is ready for riding. Fitting & Fasteners-Check & tighten if î...
Recommended max. operating speed in PARKING each gear. After stopping the motorcycle, shift the 25 km/hr 50 km/hr transmission into neutral, turn the fuel valve 70 km/hr 95 km/hr “OFF”, turn the ignition switch “OFF”, park BRAKING the motorcycle on main stand, lock the For normal braking, close the throttle and î...
SAFETY PRECAUTIONS To ensure best quality and reliability, use only Genuine Parts for repair Make sure the engine is “OFF” before you Hero MotoCorp î and replacement. begin any maintenance or repair. This will help to eliminate several potential hazards: Carbon monoxide poisoning from ·...
STARTING THE ENGINE 5. Push the choke lever forward to “ON” position as indicated (Use choke during cold conditions). 1. Turn the ignition 3. S e l e c t n e u t r a l 6. Open the throttle switch “ON”.
Maintenance work should be performed in accordance with standards and specifications of by properly trained and equipped Hero MotoCorp technicians. Your Authorised Distributor/Dealer meets all of these requirements. Ensure that each paid service is availed within 90 days or 3000 km from the date of previous service, whichever is earlier.
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MAINTENANCE MAINTENANCE SCHEDULE Dear Customer, We would strongly recommend the following schedule, to keep your motorcycle in perfect running condition and healthy environment. Motorcycle subjected to severe use or ridden in dusty area will require more frequent servicing. ITEMS SERVICE Next Next Next...
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SERVICE ITEMS Next Next Next Next Next Next Next Next Next Next DAYS 1st 60 KM Note-1 500- 3000- 6000- 9000- 12000- 15000- 18000- 21000- 24000- 27000- 30000- 3500 6500 9500 12500 15500 18500 21500 24500 27500 30500 Stop Lamp Switch I, A I, A I, A...
OIL FILTER SCREEN & CENTRIFUGAL Fill the crankcase with clean engine oil as î FILTER per specification. Drain the engine oil thoroughly. î NOTE Remove the right pillion step cover (1). î Clean filters as specified in the maintenance Disconnect the clutch cable (2), Remove î...
For most riding conditions this spark plug heat With the plug washer attached, thread the î range number is satisfactory. However, if the spark plug in by hand to prevent cross- motorcycle is going to be operated for threading. extended periods at high speeds or near Tighten a new spark plug 1/2 turn î...
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Remove the left pillion step cover(5) by Remove the air cleaner cover screws (10) î î removing the screws (6). and the cover (11). (10) Air cleaner cover screws (5) Pillion step cover (6) Screws (11) Air cleaner cover Remove the side cover screws (7) and bolt (8). î...
Free Play Adjustment CAUTION Slide the boot (2), loose the lock nut (3) and Never wash or clean the viscous filter. î turn the adjuster (4). Replace filter element once in every 15000 Replace it earlier if it becomes very dirty, î...
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Excessive valve clearance will cause noise, and little or no clearance will prevent the valve from closing and cause valve damage and power loss. Check valve clearance at the specified intervals (page 29). NOTE The checking or adjusting of valve clearance should be performed while the engine is cold.
CARBURETOR (Idle speed) (9) Feeler gauge (10) Adjusting screw (11) Lock nut (1) Throttle stop screw (A) Decrease rpm (2) Air screw (B) Increase rpm Standard clearance (cold condition) (3) Throttle position sensor switch Intake 0.10 mm The carburetor is factory preset in order to Exhaust 0.12 mm achieve optimum performance and meet...
To adjust the free play, loosen the lock nut î NOTE (3). Turn the adjusting nut (4) to obtain Always adjust the idle speed in i3s switch “OFF” position. the specified free play. Tighten the lock nut CAUTION and check the adjustment. Never adjust air screw (2).
Other Checks Check the clutch cable for kinks or signs of î wear that could cause sticking or failure. Check for clutch cable model. Use genuine î clutch cables. Check for clutch cable routing. î DRIVE CHAIN The service life of the drive chain is depends upon proper lubrication and adjustment.
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If the drive chain slack is excessive when the If the drive chain or sprockets are î î excessively worn or damaged, they should rear axle is moved to the farthest limit of be replaced. Never use a new chain with adjustment, the drive chain is worn and worn out sprockets since this will result in must be replaced.
Make sure that cut-out on the adjusting nut is Tighten the rear axle nut and sleeve nut. î Rear axle nut torque: 5.4 kgf-m. seated on the brake joint pin (4) after making Sleeve nut torque: 4.4 kgf-m. final free play adjustment. Check the drive chain for adjustment.
REAR BRAKE (A) Decrease free play (CW) Adjustment Park the motorcycle on its main stand. î Measure the distance brake pedal (1) î moves before the brake starts to take hole. Free play (2) should be 20-30 mm. If adjustment is necessary, turn the rear î...
(1) Brake panel (2) Reference mark (5) (-)ve terminal (6) (+)ve terminal (3) Arrow (4) Brake arm It is not necessary to check the battery BATTERY electrolyte level or add distilled water as the Location battery is a Maintenance-Free (sealed) The battery (1) is located behind the right side cover.
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Battery is a Maintenance-Free (sealed) type Battery storage and can be permanently damaged if the If in case your motorcycle is not used for î sealing strip is removed. more then a month remove the battery, fully An improperly disposed battery can be charge and store in a cool and dry place.
Remove the battery clamp bolt (3) and î clamp (2). Disconnect the negative (-) terminal lead î (5) from the battery first, then disconnect the positive (+) terminal lead (6). Remove the battery from the battery box. î Battery installation Reinstall in the reverse order of removal.
WARNING Never use a fuse with a different rating from î that specified. It may lead to serious damage to the electrical system or a fire due to short circuit. Battery gives off explosive gases. Keep î sparks, flames & cigarettes away. CAUTION Do not attempt to start or ride the motorcycle î...
the side stand indicator should not glow. If the side stand indicator does not operate as described in steps 2 or 3, please visit your Authorised Distributor/Dealer. (1) Headlamp adjusting bolt WARNING An improperly adjusted headlamp may blind oncoming driver or it may fail to light the road for a safe distance.
Check the rear shock absorber by pushing pressing the tab (2) & pulling cable out. î hard downwards on rear grip while the Disconnect the brake cable (3) from brake î motorcycle is not parked on stand. The arm (4) and brake panel (5) by removing suspension action should be smooth and the front brake adjusting nut (6).
Tighten the axle nut. î Axle nut torque :5.4 Kgf-m (1) Rear brake adjusting nut (5) Rear brake Adjust the brake (page 41). î rod (7) Brake arm (4) Brake stopper arm (6) After installing wheel, apply the brake î Brake panel (3) Split pin (2) Lock nut several times and check for free wheel Disconnect the brake stopper arm (4) from...
Installation electrical parts Clean the headlamp lens and other plastic Reverse the removal procedure î î parts using a cloth or sponge dampened Install the front wheel by ensuring that the î with a solution of mild detergent and water. lug (8) on the left fork is located in the slot Rub the soiled area gently rinsing it (9) in the brake panel.
AIR SUCTION VALVE (1) Air Suction Valve Further to meet emission standards this motorcycle is provided with the air suction valve. Air Suction Valve (1) supplies fresh air from the air filter to the exhaust manifold to convert carbon monoxide to carbon dioxide. This reduces the CO% in the vehicle's exhaust.
BASIC TROUBLESHOOTING 1. STARTING TROUBLE - ENGINE DOES NOT START A. Fuel System Check fuel valve position Turn to “ON” position “OFF” “ON” Position Check fuel in Fuel Tank Refill No Fuel Rectify Check fuel Lines Leakage/Air Lock Consult Authorised Distributor/Dealer B.
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BASIC TROUBLESHOOTING 3. POOR PICK UP Spark Plug Loose in Cylinder Head Tighten the Spark Plug Loose Check Air Cleaner Clean and Refit Clogged Check Brake Binding Readjust free play of rear Brake lever/Pedal Improper Adjustment Correct Tyre Pressure Check Tyre Inflation Pressure Under Inflated Consult Authorised Distributor/Dealer 4.
Hero MotoCorp Ltd. DELIVERY CERTIFICATE IB7A No.: DEALER CODE Splendor iSmart 110 I certify having taken delivery of one Hero MotoCorp Motorcycle bearing the following particulars:- Engine No. VIN No. Colour/Model Key No. Allotment No. Date of Sale Customer’s Name I have been explained by the dealer about correct and safe driving habits, warranty terms and conditions, service schedules and maintenance tips.
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Hero MotoCorp Ltd. Alongwith the motorcycle I have also received the following:- 1. Owner’s Manual 2. 2 Nos. Keys 3. 1 Set of tools (for details see below) 4. Standard Accessories Make Sr. No. 5. Battery 6. Tyre Front Make Sr.
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Hero MotoCorp Ltd. DELIVERY CERTIFICATE IB7A No.: DEALER CODE Splendor iSmart 110 I certify having taken delivery of one Hero MotoCorp Motorcycle bearing the following particulars:- Engine No. VIN No. Colour/Model Key No. Allotment No. Date of Sale Customer’s Name I have been explained by the dealer about correct and safe driving habits, warranty terms and conditions, service schedules and maintenance tips.
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Hero MotoCorp Ltd. Alongwith the motorcycle I have also received the following:- 1. Owner’s Manual 2. 2 Nos. Keys 3. 1 Set of tools (for details see below) 4. Standard Accessories Make Sr. No. 5. Battery 6. Tyre Front Make Sr.
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Hero MotoCorp Ltd. JOBS APPLICABLE TO PERIODIC SERVICES 1. Test drive the motorcycle if required for reported troubles, if any. 2. Wash the vehicle, blow dry with air at every service. 3. Fuel line inspection at every service. 4. Inspect throttle free play and operation at every service, adjust if necessary .
SERVICE RECORD SHEET To be Filled in by Supervisor Engine Oil Authorised Free/Paid Job Card Km. Range Top-up/ Distributor/Dealer Date Reading Service (Sig. & Stamp) Replace 500 - 750 3000 - 3500 6000 - 6500 9000 - 9500 12000 - 12500 15000 - 15500 18000 - 18500 VIII...
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SERVICE RECORD SHEET To be Filled in by Supervisor Engine Oil Authorised Free/Paid Job Card Km. Range Top-up/ Distributor/Dealer Date Reading Service (Sig. & Stamp) Replace XVIII 51000 - 51500 54000 - 54500 57000 - 57500 60000 - 60500 XXII 63000 - 63500 66000 - 66500 XXIII...