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PREFACE
ACHIEVER. We wish you many miles of
Thank you for selecting a
Hero MotoCorp
continued riding pleasure in the years ahead.
We at
are committed to demonstrate excellence in our environment
Hero MotoCorp,
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with all applicable legislation including environment legislation and
strengthen the green supply chain.
Your motorcycle is conforming to latest (Bharat stage-III norms) regulation for emission,
safety & noise levels. We are also using non asbestos brake shoes/pads and engine gaskets
which are environment friendly in nature.
This booklet is your guide to the basic operation and maintenance of your new
ACHIEVER.. Please take time to read it carefully. As with any fine machine,
Hero MotoCorp
proper care and maintenance are essential for trouble-free operation and optimum
performance.
Your Authorised
dealer will be glad to provide further information or
Hero MotoCorp
assistance and is equipped to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.
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Summary of Contents for HERO ACHIEVER
- Page 1 This booklet is your guide to the basic operation and maintenance of your new ACHIEVER.. Please take time to read it carefully. As with any fine machine, Hero MotoCorp proper care and maintenance are essential for trouble-free operation and optimum performance.
- Page 2 ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED. RESERVES THE RIGHT TO MAKE Hero MotoCorp Ltd CHANGES IN ITS CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN PERMISSION FROM Hero MotoCorp Ltd.
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Page 3: Table Of Contents
ENGINE OIL REPLACEMENT PROCESS TYRES REAR WHEEL PRE-RIDE INSPECTION WASHING THE MOTORCYCLE RIDING CATALYTIC CONVERTER BRAKING/PARKING AIR SUCTION VALVE TOOL KIT/FIRST AID KIT BASIC TROUBLESHOOTING MAINTENANCE SAFETY PRECAUTION ROAD SIGNS STARTING THE ENGINE WARRANTY DETAILS HERO GENUINE PARTS ZONAL/REGIONAL/AREA OFFICES... -
Page 4: Motorcycle Identification
Year of Month of Assembly Plant Serial Number Description Manufacturing Manufacturing Model: ACHIEVER Engine Variants Cast wheel/Kick start/Disc Cast wheel/Electric start/Disc VIN and Engine No. may be required: 1. During registration of the motorcycle. 2. For dealing with Legal & Insurance Departments. -
Page 5: Product Specification
PRODUCT SPECIFICATION ITEM SPECIFICATIONS Dimensions Overall length 2040 mm Overall width 760 mm Overall height 1120 mm Wheelbase 1290 mm Ground clearance 160 mm Weight 134 kg (Kick Start) Kerb weight 138 kg (Electric Start) Capacities Engine oil 1.2 litres at disassembly and 1 litre at draining 12.5 litres (Minimum) Fuel tank Fuel reserve capacity... - Page 6 PRODUCT SPECIFICATION ITEM SPECIFICATIONS Front 2.75x18-42P/4PR Tyre size Rear 3.00x18-52P/6PR Front (Disc type) Dia. 240 mm Brakes Rear (Drum type) Dia. 130 mm Transmission Primary reduction 3.3500 2.8000 Final reduction 3.0769 Gear ratio, 1 1.7895 1.3043 1.0909 0.9375 Electricals Battery 12V-2.5Ah (Kick Start)/7Ah (Electric Start) Alternator 85 W...
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Page 7: Safe Riding Tips
To make yourself more visible, wear bright î reflective clothing that fits well. Take care of loose/hanging clothes while î solo/pillion riding. Get your motorcycle serviced regularly by î the Authorised workshop. Hero MotoCorp... -
Page 8: Accessories & Modifications
Modifying your motorcycle or using non- We strongly advise you not to remove any accessories can make your original equipment or modify your Hero MotoCorp motorcycle unsafe. Before you consider motorcycle in any way that would change its making any modifications or adding an design or operation. - Page 9 î Hero MotoCorp spares and accessories can upset or deteriorate your motorcycle’s running condition. Genuine engine oil: Hero 4T Plus SAE 10W 30 SL grade (JASO MA2) engine oil î recommended by and make sure you change it every 6000 km (with top up Hero MotoCorp every 3000 kilometres) to keep the engine fit and environment healthy.
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Page 10: Motorcycle Views
MOTORCYCLE VIEWS TOP VIEW (1) Turn signal switch (12) Neutral indicator (2) Horn switch (13) Tachometer (3) Headlamp dimmer switch (14) Fuel gauge (4) Clutch lever (15) Turn signal indicator (5) Pass lamp switch (16) Front brake lever (6) Choke lever (17) Throttle grip (7) Rear view mirror (18) Starter switch (Optional) - Page 11 MOTORCYCLE VIEWS LEFT SIDE VIEW 5 6 7 (1) Fuel valve (6) Main stand (10) Rear reflex reflector (2) Starter motor (Optional) (7) Side stand (11) Rear turn signal lamp (3) Gear shift pedal (8) Pillion foot rest (12) Rear grip (4) Rider foot rest (9) Saree guard with (13) Helmet hanger...
- Page 12 MOTORCYCLE VIEWS RIGHT SIDE VIEW 2 3 4 5 6 7 (1) Pillion foot rest (6) Kick starter pedal (11) Headlamp (2) Battery compartment (inside) (7) Brake pedal (12) Visor (3) Carburetor (8) Caliper Assembly (13) Master cylinder (4) Oil level dipstick (9) Disc (14) Seat (5) Rider foot rest...
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Page 13: Parts Function
PARTS FUNCTION Instruments and Indicators The indicators are in the speedometer panel above the headlamp. The functions are as below. Description Function Sl. No. Turn signal indicators Flashes when turn signal switch is operated Shows the distance travelled during a trip Tripmeter (after setting to zero) Tripmeter knob... -
Page 14: Ignition Switch
Ignition switch “ON” Position “OFF” Position/ Lock Open (1) “OFF” position (2) Lock position (3) Ignition key “LOCK” Position Key Position Function Key Removal The engine can be started, Turn signal lamps, “ON” Horn, Tail/Stoplamp, Fuel gauge, Pass lamp and Key cannot be removed Neutral indicator will be functional. -
Page 15: Left Handlebar Controls
3. Horn Switch LEFT HANDLEBAR CONTROLS Press the switch to operate the horn. 4. Choke Lever To apply choke, pull the lever downwards, towards the rider, as directed on the switch. NOTE Do not accelerate during starting when the choke is on. 5. -
Page 16: Steering Lock
Position Action Steering lock is with ignition switch. Put the key (1) to "OFF" position & turn the handle “OFF” bar towards left or right & push the key Following is “ON” downwards & turn towards "Lock" position. Position lamp î... -
Page 17: Fuel Tank
NOTE Do not operate the motorcycle with the fuel î valve in the “RES” position after refilling. You may run out of fuel, with no reserve. FUEL ON Do not keep the fuel valve between “ON” î and “OFF” position while driving, since this may drain reserve fuel from the tank. -
Page 18: Air Cleaner Drain Tube
hook provided with the seat by rotating the key. (4) Filler Neck (5) Fuel CAUTION Do not park the motorcycle under direct (1) Seat lock (2) Helmet hanger (3) Knob sunlight as it causes evaporation of petrol due to heat and deterioration of paint gloss due to AIR CLEANER DRAIN TUBE ultra violet rays. -
Page 19: Engine Oil/Top Up Process
NOTE Always ensure to reinstall the drain tube plug after draining the deposit. ENGINE OIL Use hero genuine engine oil or recommended grade oil. BRAND: Hero 4T plus GRADE: SAE 10W 30 SL Grade UPPER (JASO MA2). Manufactured by : LOWER 1. - Page 20 To safely operate your motorcycle, the tyres must be of recommended type and size, in good condition with adequate tread, and correctly inflated. The recommended tyres size is : Front 2.75x18-4PR/42P Rear 3.00x18-6PR/52P Air Pressure Properly inflated tyres provide the best combination of handling, tread life, and riding comfort.
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Page 21: Pre-Ride Inspection
The recommended “Cold” tyre pressures are : WARNING Rider only Rider and Pillion Using tyres that are excessively worn or î improperly inflated can cause a crash in Front 1.75 kgf/cm (25 psi) 1.75 kgf/cm (25 psi) which you can be seriously hurt or killed. Operation with excessively worn tyres is î... -
Page 22: Riding
Tyres-check condition and pressure (page Flooded Engine î 17 & 18). If the engine fails to start after repeated attempts, it may be flooded with excess fuel. Clutch-check for smooth operation. î To clear a flooded engine, turn the ignition Adjust free play (page 31 &... - Page 23 î When riding in wet or rainy conditions, or on loose surfaces the ability to stop the motorcycle reduces. All your actions should be smooth under î these conditions. Sudden acceleration, braking or turning may cause loss of control. For your safety, exercise extreme caution when braking, accelerating or turning.
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Page 24: Tool Kit/First Aid Kit
Consult your Authorised Hero MotoCorp Dealer for recommendation applicable to your individual needs and use. WARNING Improperly maintaining this motorcycle or î... -
Page 25: Safety Precaution
Remember that your Authorised Hero workshop knows your motorcycle MotoCorp best and is fully equipped to maintain and repair it. To ensure best quality and reliability, it is recommended to use genuine Hero MotoCorp parts for repair and replacement. -
Page 26: Starting The Engine
STARTING THE ENGINE 1. Turn the ignition 4. Pull the choke lever upwards to “ON” switch “ON”. position as indicated (Use choke during cold conditions). 2. Turn the fuel valve 5. Keeping the throttle closed, kick start the “ON”. FUEL ON engine or press the starter switch in case of electric start model. -
Page 27: Maintenance
MAINTENANCE MAINTENANCE SCHEDULE Dear Customer, We would strongly recommend the following schedule, to keep your motorcycle in perfect running condition and healthy environment. Motorcycle subjected to severe use or ridden in dusty area will require more frequent servicing. WHICHEVER DURING FREE SERVICE PERIOD COMES FIRST AFTER FREE SERVICE ONCE IN EVERY... - Page 28 Check idle CO emission along with idle r/min/idle CO adjustment (if required). Visit Authorised workshop for inspection, cleaning, lubrication and adjustment of Hero MotoCorp drive chain at every 2000 km NOTE:- Always wipe the water from the motorcycle after washing. Use clean soft cloth or pressurized air for completely drying the water.
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Page 29: Spark Plug
Oil filter screen & centrifugal filter Drain the engine oil throughly. î Remove the rider foot rest (1), kick starter î pedal (2), disconnect the clutch cable (3). Remove the right crankcase cover (4). Remove the oil filter screen (5) and wash it î... -
Page 30: Air Cleaner
Tighten a new spark plug 1/2 turn with î number, consult Authorised after the plug seats, with a spark plug Hero MotoCorp workshop on this if required. wrench to compress the washer. If you are reusing a plug, it should only take 1/8- Clean any dirt around the spark plug base. - Page 31 Replace the air cleaner if it is excessively · dirty, torn or damaged. (3) Air cleaner cover screws (4) Air cleaner cover Install the air cleaner element î Install the removed parts in the reverse î order of removal. (5) Element air cleaner screws (6) Element air cleaner Air Cleaner Cleaning î...
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Page 32: Throttle Operation
THROTTLE OPERATION Cable inspection Check for smooth rotation of the throttle grip from the fully open to the fully closed position. Check at full left and full right steering positions. Inspect the condition of the throttle cable from the throttle grip down to the carburetor. - Page 33 NOTE 360 anticlockwise and re-align the 'T' mark with the index mark. The checking or adjusting of valve clearance should be performed while the engine is cold. The clearance will change as the engine temperature rises. Remove the crankshaft hole cap (1) and î...
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Page 34: Clutch
Do not attempt to compensate for faults in other systems by adjusting idle speed. Visit your Authorised workshop Hero MotoCorp for scheduled carburetor adjustment. (1) Free play 10-20 mm (2) Clutch lever (3) Lock nut (4) Clutch cable adjusting nut... -
Page 35: Drive Chain
î Check that the clutch cable routing is correct. î If proper adjustment cannot be obtained or the clutch does not work correctly, visit your Authorised workshop. Hero MotoCorp Other Checks Check the clutch cable for kinks or signs of î wear that could cause sticking or failure. - Page 36 Turn the chain to view chain lock plate (4) Align the chain adjuster index mark (5) î î with the rear edge (6) of the adjusting slots inside the hole. Ensure that the chain lock plate open end (5) is installed in the on both sides of the swing arm equally.
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Page 37: Front Brake
Authorised î workshop. Check the drive chain slack again. î Hero MotoCorp Rear brake pedal free play is affected when î repositioning the rear wheel to adjust drive chain slack. Check rear brake pedal free play and adjust as necessary (page 35). -
Page 38: Rear Brake
If either pad is worn to the bottom of the î grooves replace both pads as a set. Visit your Authorised Hero MotoCorp workshop for this service. (1) Rear brake pedal (2) Free play 20-30 mm If adjustment is necessary, turn the rear î... - Page 39 (3) Adjusting nut (4) Brake joint pin NOTE If proper adjustment cannot be obtained by this method, visit your Authorised Hero workshop. MotoCorp Brake wear indicators When the brake is applied, an arrow (3), fixed to the brake arm (4), moves towards a reference mark (2) on the brake panel (1).
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Page 40: Battery
Fuse replacement Electric Start Model-12V-7Ah Kick start model The fuse holder (1) is placed adjacent to the battery which consists of a 15A fuse (2) and 10 A (3). (7) Bolt (8) Bracket MAINTENANCE Check the battery electrolyte. The electrolyte (1) Fuse Holder (2) Fuse 15A (3) Fuse 10A level must be maintained between the upper (2) and lower(3) level marks on the side of... -
Page 41: Stop Lamp Switch
Electric Start Model WARNING The fuse holder (1) is placed below the seat. Never use a fuse with a different rating from î The specified fuse is15A (2) with a spare that specified. It may lead to serious fuse (3). damage to the electrical system or a fire due to short circuit. -
Page 42: Headlamp Adjustment
Park the motorcycle on level ground. î Adjust the headlamp beam vertically î by loosening the bolt (1) & move the headlamp unit forward & backward for correct focus adjustment. Tighten the bolt after adjustment. î WARNING An improperly adjust headlamp may blind oncoming driver or it may fail to light the road for a safe distance. -
Page 43: Front Wheel
Rear Shock Absorber Adjustment Rear shock absorber adjustment can be made according to the load/road conditions. In direction A Stiffer î In direction B Softer î (1) Tab (2) Axle Nut CAUTION Axle nut torque 6.3 kgf-m. î Do not operate front brake lever when the î... -
Page 44: Washing The Motorcycle
Raise the rear wheel off the ground. NOTE î Remove the rear brake adjusting nut (1) î Our authorised dealership take all above î and disconnect the brake rod (2) from the mentioned precautions like recommended brake arm (3) by pushing down the brake detergents and usage of muffler caps/plugs during wash to ensure quality wash. -
Page 45: Air Suction Valve
AIR SUCTION VALVE (1) Air suction valve Further to meet emission standards this motorcycle is provided with the air suction valve. Air suction valve (1) supplies fresh air from the air filter to the exhaust manifold to convert carbon monoxide to carbon dioxide. This reduces the CO % in the vehicles’s exhaust. -
Page 46: Basic Troubleshooting
Check fuel in Fuel Tank Refill No Fuel Rectify Check fuel Lines Leakage/Air Lock Consult Authorised Workshop Hero MotoCorp B. Electric Starter Not Working (Electric Start Model Only) Replace Fuse Check Fuse Fuse Inspect Battery Recharge, replace if defective Weak... - Page 47 Turn to “OFF” position “ON” “OFF” Position Check Air Cleaner Clean and Refit Dirty Consult Authorised Workshop Hero MotoCorp 3. POOR PICK UP Spark Plug Loose in Cylinder Head Tighten the Spark Plug Loose Check Air Cleaner Clean and Refit Clogged...
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Page 48: Road Signs
ROAD SIGNS Mandatory signs: These road signs inform drivers/riders of the traffic rules that apply on a certain stretch of road, thereby instructing them on how to drive/ride. Mandatory signs are distinguished by the bright red circle with black and blue markings. It is imperative that all riders follow these signs as they help avoid accidents. - Page 49 Cautionary signs: These signs inform the driver/rider of the road conditions ahead. Cautionary signs therefore serve as a warning. They are usually in a red triangle with black pictures on a white background. Illustrations, diagrams and symbols are used to forewarm about dangers ahead.
- Page 50 Hero MotoCorp Ltd. WARRANTY Scope of warranty ACHIEVER (hereinafter called ‘ ') warrants its vehicles, Hero MotoCorp Ltd. Hero MotoCorp assembled/manufactured in its Plants and sold through its channel partners, to be free from any defect-both in material and workmanship, under normal use and conditions, subject to the following terms &...
- Page 51 Hero MotoCorp Ltd. LIMITATIONS OF WARRANTY The warranty shall not apply— If all free services/paid services/oil top-ups are not availed as per the recommended schedule at Hero MotoCorp's authorized workshop. (2) If any other engine oil which is non compatible with product is used other than SAE 10W30 S Grade (JASO M ).
- Page 52 Hero MotoCorp Ltd. EMISSION WARRANTY Scope of warranty Warrants all its vehicles, assembled/manufactured at its various Plants and sold through its Authorised dealers, to Hero MotoCorp Ltd. comply with emission standards as specified in S.No. 5 of table in item(i) of sub rule (2) of Rule 115 of Central Motor Vehicles Rules, 1989, which stipulates that "Idle CO (Carbon monoxide) emission limit for all two wheeled petrol driven vehicles shall not exceed 3.0...
- Page 53 WHAT ARE THE BENEFITS OF Hero MotoCorp GENUINE SPARE PARTS ? Assures long life î Ensures economy for a long time î Safety of vehicle and rider î Peace of mind î Value for money î Assured quality î CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Material used is inferior î...
- Page 54 CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Improper air filtration resulting in premature engine failure î Element Air Cleaner Affects fuel efficiency î Poor engine performance î Frequent stalling of engine î Higher emission level î Spark Plug Poor engine performance î...
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Page 55: Zonal/Regional/Area Offices
Hero MotoCorp Ltd., 3rd Floor, Tower-A, DLF Centre Court, Sector-42, Golf Course Road, DLF Phase 5, Gurgaon -122002, Haryana, India. Tel: 0124-4754800, E-mail: delhi@heromotocorp.com Hero MotoCorp Ltd., 602, 6th Floor, Office Tower-1, Plot No BW58, Logix City Center, Sector-32, Noida – 201301. Tel: 0120-4631000, E-mail: noida@heromotocorp.com Hero MotoCorp Ltd., S.C.O-367-368, First Floor, Sector-34A, Chandigarh-160022, India. - Page 56 ZONAL/REGIONAL/AREA OFFICES NORTH ZONE Hero MotoCorp Ltd., Summit Building (10th Floor) Plot No TCG 3/3 Vibhuti Khand, Gomti Nagar Lucknow – 226010, India. Tel: 0522-4006594, E-mail: lucknow@heromotocorp.com Hero MotoCorp Ltd., C-19/134-B ,Third Floor I .P Grand, Lallapura, Sigra , Varanasi, Uttar Pradesh - 221010, India.
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