HERO Super Splendor Manual
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HERO Super Splendor Manual

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PREFACE
Super Splendor. We wish you many miles of
Thank you for selecting a
Hero MotoCorp
continued riding pleasure in the years ahead.
We at
are committed to demonstrate excellence in our environment
Hero MotoCorp,
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with all applicable legislation including environment legislation and
strengthen the green supply chain.
Your motorcycle is conforming to latest (Bharat stage-III norms) regulation for emission,
safety & noise levels. We are also using non asbestos brake shoes/pads and engine gaskets
which are environment friendly in nature.
This booklet is your guide to the basic operation and maintenance of your new
Super Splendor. Please take time to read it carefully. As with any fine
Hero MotoCorp
machine, proper care and maintenance are essential for trouble-free operation and optimum
performance.
Your Authorised
dealer will be glad to provide further information or
Hero MotoCorp
assistance and is equipped to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.

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Bikash
January 18, 2025

I have hero honda super splendor 125 cc old model bike and I would like to know which one is the T mark because I have seen 3 lines inbetween the two single lines like this I III I

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Summary of Contents for HERO Super Splendor

  • Page 1 This booklet is your guide to the basic operation and maintenance of your new Super Splendor. Please take time to read it carefully. As with any fine Hero MotoCorp machine, proper care and maintenance are essential for trouble-free operation and optimum performance.
  • Page 2 RESERVES THE RIGHT TO MAKE CHANGES IN ITS CONTENTS MotoCorp Ltd AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN PERMISSION FROM Hero MotoCorp Ltd.

  • Page 3: Table Of Contents

    AIR SUCTION VALVE TOOL KIT/FIRST AID KIT BASIC TROUBLESHOOTING STARTING THE ENGINE ROAD SIGNS MAINTENANCE WARRANTY DETAILS î The Importance of Maintenance î Safety Precaution HERO GENUINE PARTS î Maintenance Schedule ZONAL/REGIONAL/AREA OFFICES î Oil filter screen & Centrifugal filter...

  • Page 4: Motorcycle Identification

    Year of Month of Assembly Plant Serial Number Description Manufacturing Manufacturing Model: Super Splendor Engine Variants Spoke wheel/Electric start/Drum brake/i3s Cast wheel/Electric start/Drum brake/i3s VIN and Engine No. may be required: 1. During registration of the motorcycle. 2. For dealing with legal & insurance departments.

  • Page 5: Product Specification

    PRODUCT SPECIFICATION ITEM SPECIFICATIONS Dimensions Overall length 1995 mm 735 mm Overall width Overall height 1095 mm Wheelbase 1265 mm Saddle height 785 mm Ground clearance 150 mm Weight Kerb weight 121 kg Capacities Engine oil 0.95 litre at disassembly and 0.75 litre at draining Fuel tank 13 litres (Minimum) Fuel reserve capacity...
  • Page 6 PRODUCT SPECIFICATION ITEM SPECIFICATIONS Front 2.75x18-42P/4PR Tyre size Rear 2.75x18-48P/6PR Front (Drum type) Dia. 130 mm Brakes Rear (Drum type) Dia. 130 mm Front Wheel Spoke Wheel/Cast Wheel (Optional) Rear Wheel Spoke Wheel/Cast Wheel (Optional) Transmission Primary reduction 3.350 (67/20) 3.000 (42/14) Final reduction 2.769 (36/13)

  • Page 7: Safe Riding Tips

    Tightly wrap loose/hanging clothes & avoid î entangling with moving parts. Get your motorcycle serviced regularly by î the Authorised Hero MotoCorp workshop. Before riding make sure in which mode you î are riding whether with i3s switch “ON’ or “OFF”.

  • Page 8: Accessories & Modifications

    We strongly advise you not to remove any accessories can make your original equipment or modify your motorcycle Hero MotoCorp motorcycle unsafe. Before you consider in any way that would change its design or making any modifications or adding an operation.
  • Page 9 Hero MotoCorp incompatible spares and accessories can upset or deteriorate your motorcycle’s running condition. Genuine engine oil: Hero 4T Plus SAE 10W 30 SL grade (JASO MA2) engine oil î recommended by and make sure you change it every 6000 km. (with Hero MotoCorp top up every 3000 kilometres) to keep the engine fit and environment healthy.

  • Page 10: Motorcycle Views

    MOTORCYCLE VIEWS TOP VIEW (1) Trip meter knob (13) Odometer (2) Side stand indicator (14) Turn signal indicator (3) Headlamp dimmer switch (15) Trip meter (4) Horn switch (16) Fuel indicator (5) Turn signal switch (17) i3s switch (6) Headlamp switch (18) Front brake lever (7) Passing switch (19) Ignition switch with steering lock...
  • Page 11 MOTORCYCLE VIEWS LEFT SIDE VIEW (1) Fuel valve (7) Side stand switch (12) Rear grip (2) Carburetor (8) Pillion foot rest (13) Side cover left (3) Gear shift pedal (9) Saree guard with (14) Clutch lever women pillion step (15) Front turn signal lamp (4) Rider foot rest (10) Reflex reflector (5) Main stand...
  • Page 12 MOTORCYCLE VIEWS RIGHT SIDE VIEW 4 5 6 7 (1) Pillion foot rest (6) Oil filler cap (11) Headlamp (2) Kick starter pedal (7) Starter motor (12) Visor (3) Rider foot rest (8) Air suction valve (13) Battery compartment (inside) (4) Oil level window (9) Utility box (14) Rear turn signal lamp...

  • Page 13: Parts Function

    PARTS FUNCTION Instruments and Indicators The indicators are in the speedometer panel above the headlamp. The functions are as below. Description Sl. No. Function Speedometer Indicates riding speed Odometer Shows accumulated distance traveled Fuel gauge Indicates approximate fuel quantity Tripmeter Shows the distance travelled during a trip Tripmeter knob Knob when pressed resets tripmeter to zero...

  • Page 14: Ignition Switch

    Ignition switch “ON” Position “OFF” Position/ Lock Open (1) Ignition switch (2) Ignition key (3) Steering lock position “LOCK” Position Key Position Function Key Removal The engine can be started, Turn signal lamps, Horn, Tail/Stoplamp and Passing Switch can be “ON”...

  • Page 15: Left Handlebar Controls

    LEFT HANDLEBAR CONTROLS IMPORTANT: To switch “OFF” the turn 1. Passing switch signal after completing the turn, gently push Gives an indication for passing ahead. the knob inside. 2. Headlamp switch 5. Horn switch The switch has three position. Press the switch to operate the horn. marked by white dot.

  • Page 16: Steering Lock

    (1) Ignition key (1) Electric starter switch (2) i3s Switch i3s (idle stop start system) 2. i3s Switch Starting & Warm up the engine: There is an i3s switch (2) provided to enable Keep the i3s switch (1) to “OFF” position. the rider for turning i3s mode “ON”...
  • Page 17 Is in released position) By pressing the clutch lever, the engine will start again and gear can be engaged to move the vehicle. Driving with i3s Switch in “OFF” position: While driving in a traffic jam/or very dense traffic where the vehicle has to encounter a stop and go situation, the i3s switch can be changed to “OFF”...

  • Page 18: Fuel Valve

    SIDE STAND INDICATOR/SWITCH A side stand switch (2) is provided in the side For the safety of the customer a side stand stand, when the vehicle is parked on side stand indicator (1) is provided. (Ignition Switch “ON”), the switch enables the When the vehicle is parked on side stand side stand indicator lamp to glow on the (Ignition Switch “ON”), an indicator lamp...

  • Page 19: Fuel Tank

    NOTE Do not operate the motorcycle with the fuel î valve in the “RES” position after refilling. You may run out of fuel, with no reserve. Do not keep the fuel valve between “ON” î and “OFF” position while driving, since this may drain reserve fuel from the Tank.

  • Page 20: Engine Oil

    ENGINE OIL Use hero genuine engine oil or recommended grade oil. BRAND: Hero 4T plus GRADE: SAE 10W 30 SL Grade (JASO MA2).

  • Page 21: Engine Oil Replacement Process

    Quantity of the oil to be filled is 0.75 litre Re check the oil level. î î (approx.) during oil change. Make sure that oil level is at the upper level î Reinstall oil filler cap & check for oil leaks. mark of the oil window with the motorcycle î...
  • Page 22 The recommended tyres size is : The recommended “Cold” tyre pressures are : Front Rider only Rider and Pillion 2.75x18-4PR Rear 2.75x18-6PR Front 1.75 kgf/cm (25 psi) 1.75 kgf/cm (25 psi) Air Pressure Rear 2.25 kgf/cm (33 psi) 2.80 kgf/cm (41 psi) Properly inflated tyres provide the best combination of handling, tread life, and riding CAUTION...

  • Page 23: Pre-Ride Inspection

    Clean your motorcycle regularly. It protects the surface finish. Avoid cleaning with products that are not specifically designed for motorcycle surfaces. Inspect your motorcycle every day before you start the engine. The items listed here will only take few minutes, and in the long run they can save time, expense, and possibly your life.

  • Page 24: Riding

    RIDING Fitting & fasteners-check & tighten if î necessary. After the engine has been warmed up, the î Steering-check for smooth action for easy î motorcycle is ready for riding. maneuverability. While the engine is idling, press the clutch î Air suction valve-make sure all tube î...
  • Page 25 PARKING CAUTION After stopping the motorcycle, shift the Do not shift gears without operation of clutch transmission into neutral, turn the fuel valve and without closing the throttle otherwise this “OFF”, turn the ignition switch “OFF”, park would lead to damage of gears. the motorcycle on main stand, lock the BRAKING steering and remove the key.

  • Page 26: Tool Kit/First Aid Kit

    (4) Inner utility box cover (5) Upper hook (1) Tool kit (2) First aid kit To close the outer utility box cover engage on The first aid kit (2) is stored in the utility box. the hook, turn & hold the key in clockwise For some emergency first aid can be direction and slide the cover back and release performed by medicine contained in the kit.

  • Page 27: Starting The Engine

    STARTING THE ENGINE Turn the ignition switch Turn the fuel valve “ON”. Select neutral position & Make sure whether the “ON”. check indicator glows i3s switch is in “ON” or on instrument cluster with “OFF” position. ignition “ON”. Push the choke lever Open the throttle slightly Pull the choke lever forward to “ON”...

  • Page 28: Maintenance

    î maintenance schedule. make sure you have the tools and skills Consult your Authorised required. Hero MotoCorp Dealer for recommendation applicable to your To help prevent the motorcycle from î individual needs and use. falling over, park it on a firm, level surface If your vehicle overturns or is involved in a on the main stand.

  • Page 29: Maintenance Schedule

    The following Maintenance Schedule specifies all maintenance required to keep your motorcycle in peak operating condition. Maintenance work should be performed in accordance with standards and specifications of by properly trained and equipped Hero MotoCorp technicians. Your Authorised workshop meets all of these requirements. Hero MotoCorp Ensure that each paid service is availed within 90 days or 3000 km from the date of previous service, whichever is earlier.
  • Page 30 MAINTENANCE SCHEDULE Dear Customer, We would strongly recommend the following schedule, to keep your motorcycle in perfect running condition and healthy environment. Motorcycle subjected to severe use or ridden in dusty area will require more frequent servicing. WHICHEVER DURING FREE SERVICE PERIOD COMES FIRST AFTER FREE SERVICE ONCE IN EVERY...
  • Page 31 WHICHEVER DURING FREE SERVICE PERIOD COMES FIRST AFTER FREE SERVICE ONCE IN EVERY SERVICE ITEMS Next Next Next Next 1st 60 DAYS KM Note-1 500- 3000- 6000- 9000- 12000- 3000 6000 9000 12000 15000 3500 6500 9500 12500 Brake System C, L C, L C, L...

  • Page 32: Oil Filter Screen & Centrifugal Filter

    Oil filter screen & centrifugal filter NOTE Drain the engine oil thoroughly. î Clean filters as specified in the maintenance Remove the kick starter pedal (1), î schedule. disconnect the clutch cable (2), remove the muffler (3), remove the right side rider footrest (4) and remove the right crankcase cover (5).

  • Page 33: Air Cleaner

    1/8-1/4 turn after the plug seats. number, consult Authorised Air cleaner Hero MotoCorp workshop on this if required. The air cleaner element is of Dry Paper Clean any dirt around the spark plug base.
  • Page 34 (8) Air cleaner element (9) Element Holder (4) Air cleaner cover screws (5) Air cleaner cover The air cleaner element should be cleaned by – blowing moisture free pressurized air. Start cleaning by directing the air nozzle (10) – inside the element and cleaning it by rotating the element about its axis.

  • Page 35: Throttle Operation

    Carburetor. If the cable is kinked, chafed or Improperly routed, it should be replaced or rerouted. Standard throttle grip free play is approximately 2-6 mm of grip rotation. 2-6 mm Replace it earlier if it becomes very dirty, î damaged on surface or on the sealing area. Install the air cleaner element on holder, insert the air cleaner assembly into the inlet air duct &...

  • Page 36: Valve Clearance

    VALVE CLEARANCE Excessive valve clearance will cause noise, and little or no clearance will prevent the valve from closing and cause valve damage and power loss. Check valve clearance at the specified intervals (page 26). (5) Adjusting screw (6) Lock nut piston is at Top dead center and both the inlet and exhaust valves are closed.

  • Page 37: Clutch

    Authorised Standard clearance (Cold condition ) workshop. Hero MotoCorp Intake: 0.05 mm; Exhaust: 0.05 mm Adjust by loosening the lock nut (6) and turning the adjusting screw (5) until there is a slight drag on the feeler gauge.

  • Page 38: Drive Chain

    Check that the clutch cable routing is î another, some links are kinked and binding. correct. Binding can be eliminated by frequent If proper adjustment cannot be obtained or î the clutch does not work correctly, visit your lubrication. Authorised workshop. Hero MotoCorp...
  • Page 39 be replaced. Never use a new chain with worn out sprockets since this will result in rapid chain wear. (1) Drive chain (2) Hole cap (3) Drive chain slack 30 mm Turn the chain to view chain lock plate (4) î...

  • Page 40: Drive Chain Slider

    NOTE Rear axle nut torque 5.4 kgf- m. Visit Authorised workshop Sleeve nut torque 4.4 kgf- m Hero MotoCorp for inspection, cleaning, lubrication and Check the drive chain slack again. î adjustment of drive chain at every 2000 km DRIVE CHAIN SLIDER (Refer to “Maintenance Schedule”...

  • Page 41: Front Brake

    (A) Decrease free play (CW) reached. For replacement, visit your authorised workshop. Hero MotoCorp Front brake Adjustment Measure the distance, the front brake lever î (1) moves before the brake starts to take hold.

  • Page 42: Rear Brake

    Spoke/Cast wheel version NOTE (A) Decrease free play (CW) If proper adjustment cannot be obtained by this method, visit your Authorised Hero workshop. MotoCorp Rear brake (Adjustment) Park the motorcycle on its main stand. î Measure the distance of brake pedal (1) free î...

  • Page 43: Brake Wear Indicators

    Brake wear indicators Rear brake wear indication (Spoke/Cast wheel version) When the brake is applied, an arrow (1), fixed to the brake arm (2), moves towards a reference mark (3) on the brake panel (4). If the arrow aligns with the reference mark on full application of the brake, the brake shoes must be replaced.
  • Page 44 Battery charging Always visit your Authorised (1) Battery Hero MotoCorp workshop if you see any symptom of battery It is not necessary to check the battery discharge as earliest as possible to get the electrolyte level or add distilled water as the battery charged.

  • Page 45: Fuse Replacement

    The specified fuse is 15 A (3) with a spare fuse Disconnect the negative (-) terminal lead î from the battery first, then disconnect the 15 A (4). positive (+) terminal lead. Fuse Holder (5) Location : Over the solenoid Pullout the battery from the battery box.

  • Page 46: Side Stand

    (2) should not glow. If the side stand indicator (2) does not î operate as described in steps 2 or 3, please visit your Authorised Hero MotoCorp workshop. (1) Stop lamp switch (A) Advance (2) Adjusting nut...

  • Page 47: Suspension

    Check the rear shock absorber by pushing î hard downwards on rear grip while the motorcycle is not parked on stand. The suspension action should be smooth and their should be no oil leakage. Rear shock absorber adjustment Rear shock absorber adjustment can be made according to the load/road conditions.
  • Page 48 lug (8) on the left fork is located in the slot Disconnect the brake cable (3) from the î brake arm (4) and brake panel (5) by (9) in the brake panel. removing the front brake adjusting nut (6). Remove the axle nut (7). î...

  • Page 49: Rear Wheel

    REAR WHEEL REMOVAL split pin (6) and lock nut (7). (Spoke/Cast wheel version) Remove the axle nut (8) and pull out the î Raise the rear wheel off the ground. î rear axle (9). Remove the wheel. (1) Rear brake adjusting nut (2) Rear brake (8) Axle nut (9) Rear axle rod (3) Brake arm (4) Brake stopper arm...

  • Page 50: Washing The Motorcycle

    After installing the wheel, apply the brake to CO and H O (water vapour). î several times and check for free wheel A defective catalytic converter contributes to rotation when released. air pollution and can impair your engine’s performance. CAUTION Always replace used split pins with new ones.

  • Page 51: Basic Troubleshooting

    “ON” position Check fuel in fuel tank Refill No fuel Rectify Check fuel lines Leakage/air lock Consult Authorised Workshop Hero MotoCorp B. Electric Starter Not Working Replace fuse (ref. Page 42) Check fuse Fused Consult Authorised Consult Authorised Workshop Workshop...
  • Page 52 Readjust free play of rear brake lever/pedal Improper Adjustment Check tyre inflation pressure Correct tyre pressure Under inflated Consult Authorised Workshop Hero MotoCorp 4. ELECTRICAL SYSTEM Feeble horn sound or no light Replace fuse Check fuse Fused Consult Authorised Workshop...

  • Page 53: Road Signs

    ROAD SIGNS Mandatory signs: These road signs inform drivers/riders of the traffic rules that apply on a certain stretch of road, thereby instructing them on how to drive/ride. Mandatory signs are distinguished by the bright red circle with black and blue markings. It is imperative that all riders follow these signs as they help avoid accidents.
  • Page 54 ROAD SIGNS Cautionary signs: These signs inform the driver/rider of the road conditions ahead. Cautionary signs therefore serve as a warning. They are usually in a red triangle with black pictures on a white background. Illustrations, diagrams and symbols are used to forewarn about dangers ahead.
  • Page 55 Hero MotoCorp Ltd. WARRANTY Scope of warranty Super Splendor (hereinafter called ‘ ') warrants its Hero MotoCorp Ltd. Hero MotoCorp vehicles, assembled/manufactured in its Plants and sold through its channel partners, to be free from any defect-both in material and workmanship, under normal use and conditions, subject to the following terms &...
  • Page 56 Hero MotoCorp Ltd. LIMITATIONS OF WARRANTY The warranty shall not apply— If all free services/paid services/oil top-ups are not availed as per the recommended schedule at Hero MotoCorp's authorized workshop. (2) If any other engine oil which is non compatible with product is used other than SAE 10W30 S Grade (JASO M ).
  • Page 57 Hero MotoCorp Ltd. BATTERY WARRANTY PERIOD 1. 18 months from date of sale of vehicle or 20000 km. or 2. 21 months from the date of charging (whichever is earlier). 3. 3 months idle period is allowed from the date of charging to date of sale on vehicle.
  • Page 58 Hero MotoCorp Ltd. EMISSION WARRANTY Scope of warranty Warrants all its vehicles, assembled/manufactured at its various Plants and sold through its Authorised dealers, to Hero MotoCorp Ltd. comply with emission standards as specified in S.No. 5 of table in item(i) of sub rule (2) of Rule 115 of Central Motor Vehicles Rules, 1989, which stipulates that "Idle CO (Carbon monoxide) emission limit for all two wheeled petrol driven vehicles shall not exceed 3.0...
  • Page 59 WHAT ARE THE BENEFITS OF Hero MotoCorp GENUINE SPARE PARTS ? Assures long life î Ensures economy for a long time î Safety of vehicle and rider î Peace of mind î Value for money î Assured quality î CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Material used is inferior î...
  • Page 60 CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Improper air filtration resulting in premature engine failure î Element Air Cleaner Affects fuel efficiency î Poor engine performance î Frequent stalling of engine î Higher emission level î Spark Plug Poor engine performance î...

  • Page 61: Zonal/Regional/Area Offices

    Hero MotoCorp Ltd., 3rd Floor, Tower-A, DLF Centre Court, Sector-42, Golf Course Road, DLF Phase 5, Gurgaon -122002, Haryana, India. Tel: 0124-4754800, E-mail: delhi@heromotocorp.com Hero MotoCorp Ltd., 602, 6th Floor, Office Tower-1, Plot No BW58, Logix City Center, Sector-32, Noida – 201301. Tel: 0120-4631000, E-mail: noida@heromotocorp.com Hero MotoCorp Ltd., S.C.O-367-368, First Floor, Sector-34A, Chandigarh-160022, India.
  • Page 62 ZONAL/REGIONAL/AREA OFFICES NORTH ZONE Hero MotoCorp Ltd., Summit Building (10th Floor) Plot No TCG 3/3 Vibhuti Khand, Gomti Nagar Lucknow – 226010, India. Tel: 0522-4006594, E-mail: lucknow@heromotocorp.com Hero MotoCorp Ltd., C-19/134-B ,Third Floor I .P Grand, Lallapura, Sigra , Varanasi, Uttar Pradesh - 221010, India.

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