HERO Xtreme 125R Manual
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HERO Xtreme 125R Manual

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PREFACE
Thank you for selecting a HMCL Niloy Bangladesh Ltd. XTREME 125R. We wish you many
miles of continued riding pleasure in the years ahead.
We at HMCL Niloy Bangladesh Ltd.
are committed to demonstrate excellence in our
,
environment performance on a continual basis, as an intrinsic element of our corporate
philosophy. To achieve this we commit ourselves to continue product innovations to improve
environment compatibility, comply with all applicable legislation including environment
legislation and strengthen the green supply chain.
This booklet is your guide to the basic operation and maintenance of your new
HMCL Niloy Bangladesh Ltd. XTREME 125R. Please take time to read it carefully. As with
any fine machine, proper care and maintenance are essential for trouble-free operation and
optimum performance.
Your Authorised HMCL Niloy Bangladesh Ltd. dealer will be glad to provide further
information or assistance and is equipped to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.

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Summary of Contents for HERO Xtreme 125R

  • Page 1 PREFACE Thank you for selecting a HMCL Niloy Bangladesh Ltd. XTREME 125R. We wish you many miles of continued riding pleasure in the years ahead. We at HMCL Niloy Bangladesh Ltd. are committed to demonstrate excellence in our environment performance on a continual basis, as an intrinsic element of our corporate philosophy.
  • Page 2 NOTE ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS, SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE AT THE TIME OF ITS PUBLISHING APPROVAL, AND THE ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED. HMCL Niloy Bangladesh Ltd.

  • Page 3: Table Of Contents

    Instruments and indicators • THROTTLE OPERATION LCD panel • DRIVE CHAIN SLACKNESS LOW FUEL INDICATOR DRIVE CHAIN SLIDER INSPECTION FEATURES BRAKES Hero App • SUSPENSION Steering lock • WHEEL Gear indicator • HANDLEBAR SWITCHES CONTROL MAIN/SIDE STAND LUBRICATION ABS INDICATOR...

  • Page 5: Vehicle Identification

    JA07AV ##### Engine Year of Month of Assembly Plant Serial Number Description Manufacturing Manufacturing Model: XTREME 125R Engine Variants Electric start/Cast wheel/Front disc/ABS JAU02 JA07AV Electric start/Cast wheel/Front disc/IBS JAW44 JA07AV VIN and Engine No. may be required: During registration of the vehicle.

  • Page 6: Front View

    VEHICLE VIEWS FRONT VIEW (1) Front fender (6) Left position lamp (2) Headlamp (High beam) (7) Front left turn signal lamp (3) Front right turn signal lamp ( ) 8 Front cowl (4) Right position lamp (9) Headlamp (Low beam) (5) Front brake master cylinder/Reservoir (10) Leg guard *Accessories and features shown may not be part of standard fitment.

  • Page 7: Rear View

    REAR VIEW (1) Rear reflex reflector (5) Rear view mirror (2) L icence plate lamp (6) Rear fender (3) Left rear turn signal lamp (7) Right rear turn signal lamp (4) Tail/stop lamp (8) Rear hugger fender *Accessories and features shown may not be part of standard fitment.
  • Page 8 TOP VIEW (ABS VARIANT) 10 11 (1) USB charger (9) Meter console (2) Horn switch (10) Mode button (3) Turn signal switch (11) Ignition switch with key (4) Clutch lever 12 Integrated start-kill switch (5) Passing switch (13) Front brake lever (6) Headlamp dimmer switch (14) Throttle grip (7) Hazard switch...
  • Page 9 TOP VIEW (IBS VARIANT) 9 10 (1) USB charger (9) Mode button (2) Horn switch (10) Ignition switch with key (3) Turn signal switch ( 1) 1 i3s switch (4) Clutch lever (12) Front brake lever (5) Passing switch (13) Throttle grip (6) Headlamp dimmer switch (14) Integrated start-kill switch (7) Set button...

  • Page 10: Left Side View

    LEFT SIDE VIEW 4 5 6 (1) Fuel injector (7) Pillion footrest (13) Fuse box (inside) (2) Gear shift pedal (8) Wheel cover (14) Left side cover (3) Side stand switch (9) Women pillion step (15) Battery compartment (inside) (4) Main stand (10) Rear grip (16) Front fork (5) Side stand...

  • Page 11: Right Side View

    RIGHT SIDE VIEW ( ) 1 Mono shock absorber (8) Front disc (13) First aid compartment ( ) Starter motor (9) Fuel tank cover (inside) (3) Brake pedal (10) Throttle body/ECU (14) Tool kit compartment (4) Oil level window (inside) (inside) (5) Oil filler cap (11) Right side cover...

  • Page 12: Vehicle Specification

    VEHICLE SPECIFICATION ITEM SPECIFICATIONS Dimensions Overall length 2009 mm Overall width 793 mm Overall height 1051 mm Wheelbase 1319 mm Saddle height 794mm 180 mm Ground clearance Weight Kerb weight 136.0 kg Capacities Engine oil 1.2 litres at disassembly and 1.0 litre at draining Fuel tank 10 litres Hydraulic brake fluid...
  • Page 13 VEHICLE SPECIFICATION ITEM SPECIFICATIONS Front 90/90 17 49 P (Tubeless tyre) Tyre size 120/80 17 61 P (Tubeless tyre) Rear Disc type (Dia. 276 mm) ABS variant Front brake Disc type (Dia. 240 mm) IBS variant Drum type (Dia. 130 mm) ABS variant Rear brake Internal expanding shoe type (Dia.
  • Page 14 VEHICLE SPECIFICATION ITEM SPECIFICATIONS Low fuel indicator Module illuminated LCD Service reminder indicator Licence plate lamp 12V-3.0W Side stand indicator Malfunction indicator lamp (MIL) 15A, 10A, 10A, 10A, 10A & 10A (Main fuse) ABS variant 15A & 10A (Spare fuse) Fuse 10A, 10A, 10A, 10A &...

  • Page 15: Vehicle Safety

    VEHICLE SAFETY IMPORTANT SAFETY INFORMATION Ride defensively Your vehicle can provide many years of Always pay due attention to other vehicles service and pleasure if you take responsibility around you, and do not assume that other for your own safety and understand the drivers see you.

  • Page 16: Protective Apparel

    If you are involved in a crash WARNING Personal safety is your first priority. If you or Not wearing a helmet increases the chance of • anyone else has been injured, take time to serious injury or death in a crash. assess the severity of the injuries and whether Be sure you and your pillion always wear a •...

  • Page 17: Accessories & Modifications

    ACCESSORIES & MODIFICATIONS Modifications Modifying your vehicle or using non- We strongly advise you not to remove any genuine accessories can make your vehicle unsafe. original equipment or modify your vehicle in Before you consider making any modifications any way that would change its design or or adding an accessory, be sure to read the operation.

  • Page 18: Safe Riding Tips

    SAFE RIDING TIPS Do's: (page 47). Always conduct simple pre-ride inspection • Always wear a helmet (ISI marked) with chin strap securely fastened and insist on a helmet • for your pillion rider. While riding, sit in a comfortable position with your legs close to fuel tank. •...
  • Page 19 Don'ts Never use cell phone while riding the vehicle. • Avoid sudden acceleration, braking and turning of your vehicle. • Never shift gears without disengaging the clutch and closing the throttle. • Never touch any part of the hot exhaust system like muffler. •...

  • Page 20: Tips For Healthy Environment

    Genuine engine oil: Hero 4T Plus SAE 10W 30 SL grade (JASO MA2) engine oil • recommended by HMCL Niloy Bangladesh Ltd. and make sure you change it every 6000 km.

  • Page 21: Parts Function

    PARTS FUNCTION Ignition switch “ON” ( ) Position “OFF” ( ) Position/Lock Open 1. Ignition switch 2. Ignition key 3. “OFF” ( ) position 4. Steering lock position “LOCK” Position 5. “ON” ( ) position Key position Function Key removal The LCD panel illuminates &...

  • Page 22: Instruments And Indicators

    Instruments and Indicators 2 3 4 5 7 8 ABS variant The indicators are in the speedometer panel x 1000 RPM above the headlamp. The functions are as below. GEAR 15 14 13 Description Sl. No. Function Shows engine revolution per minute. The tachometer digital Tachometer segments will swing to maximum scale on the meter console once the ignition switch is turned “ON”.
  • Page 23 Description Function Sl. No. If your smartphone is paired with the meter console of your vehicle via bluetooth (page 28), then it will display Phone battery status battery status of smartphone on the meter console (page 33). Indicates approximate fuel quantity in the form of digital segments.
  • Page 24 Description Function Sl. No. When the ignition switch is turned “ON” the malfunction indicator lamp (MIL) glows continuously and then should go “OFF” once the engine is started. It indicates that Malfunction indicator vehicle is OK. If it glows continuously there is an lamp (MIL) abnormality in the vehicle, it is recommended to reduce the speed and drive to the Authorised Distributor/Dealer...
  • Page 25 Instruments and Indicators 2 3 4 5 7 8 (IBS variant) The indicators are in the speedometer panel x 1000 RPM above the headlamp. The functions are as below. GEAR 15 14 13 Sl. No. Description Function Shows engine revolution per minute. The tachometer digital Tachometer segments will swing to maximum scale on the meter console once the ignition switch is turned “ON”.
  • Page 26 Description Function Sl. No. If your smartphone is paired with the meter console of your vehicle via bluetooth (page 28), then it will display Phone battery status battery status of smartphone on the meter console (page 33). Indicates approximate fuel quantity in the form of digital segments.
  • Page 27 Description Function Sl. No. When the ignition switch is turned “ON” the malfunction indicator lamp (MIL) glows continuously and then should go “OFF” once the engine is started. It indicates that Malfunction indicator vehicle is OK. If it glows continuously there is an lamp (MIL) abnormality in the vehicle, it is recommended to reduce the speed and drive to the Authorised Distributor/Dealer...

  • Page 28: Lcd Panel

    LCD PANEL (a) Digital clock Digital clock (1) shows hour and minute. To adjust the time, proceed as follows : x 1000 RPM Turn the ignition switch "ON" ( ). • GEAR Press and hold set button (2) and mode •...
  • Page 29 The time advances fast when the button is If the tripmeter exceeds " " km it will • pressed and held. return to " " km automatically. When tripmeter is selected long press the set button to reset tripmeter to zero. The odometer can be displayed from "...
  • Page 30 (d) Service reminder indicator The service reminder indicator (1) is to indicate the user to bring the vehicle to an Authorised ealer for service. The Distributor/D indicator shall start blinking when the vehicle x 1000 RPM covers kilometers as specified in the GEAR maintenance schedule.
  • Page 31 (e) Fuel gauge The fuel gauge (1) indicates approximate fuel available in the form of digital segments. (1) Real Time Mileage Indicator (RTMI) “Av” (2) Mode button When the ignition switch is turned “ON” ( ) position, the real time mileage indicator will (1) Fuel gauge (2) Segments temporarily show the digit "...

  • Page 32: Low Fuel Indicator

    Compatibility and performance of Hero App • may v ry based on your device and software Hero App is available in the google play store version. (for androids) or App Store (for iOS), which Application needs GPS signal, internet and •...
  • Page 33 After successful verification, select vehicle After selecting the vehicle, user can view the • • screen (3) will be replicated on mobile Dashboard (5) with Connect button visible screen. Tap on the vehicle image to After clicking on ‘Connect’ (6). •...
  • Page 34 Now application will send paring request • notification (9). Click on the notification Now meter console will display paring pin • (10). Enter the pin in application screen and • select “Pair” (11). ALLOW GEAR ALLOW (9) Pairing request notification (10) Pin (11) “Pair”...
  • Page 35 In order to connect the vehicle with Hero Now application asks the user to run the • • App click on “Connect” (page 29). application on background (17). It can be done by following the steps which are User will be redirect to the Bluetooth •...
  • Page 36 (21) Bluetooth symbol Autopairing Your vehicle is equipped with autopairing feature by which if you turn ''OFF'' vehicle's ignition switch after successful pairing with Hero App, it will reconnect automatically once ignition switch is turned ''ON''. NOTE NOTE (19) Disclaimer popup...
  • Page 37 GEAR (page 28), then will display phone battery status (1) of your smartphone on the meter console and in dash board of Hero App (2). (1) Missed call alert on meter console (2) Missed call count on Hero App...
  • Page 38 • When your smartphone is paired with the Alert meter console of your vehicle via bluetooth (page 28), then you will display phone network strength (1) in dashboard of Hero x 1000 RPM App. GEAR Low Batt (1) Phone battery status on meter console In dashboard of Hero App: Battery status will display in %.

  • Page 39: Steering Lock

    1000 RPM GEAR GEAR (1) Gear indicator (1) DND mode on Hero App (b) Steering lock NOTE NOTE Steering lock is with the ignition switch, turn Gear indicator displays “...
  • Page 40 2. Turn signal lamp switch ( Shift the turn signal switch (2) sideways for right/left indications and leave it to come back to its normal position on its own. IMPORTANT : To switch “OFF” the turn signal after completing the turn, gently push the switch inside.
  • Page 41 Right handlebar controls (b) Engine stop switch operation 1. Integrated start-kill switch For engine stop operation (3) integrated start-kill switch (2) has two positions. In (a) Electric starter operation ( ) “ON” ( ) position, engine will operate and in Press the electric starter ( ) (1) of integrated “OFF”...
  • Page 42 i3s (IDLE STOP START SYSTEM) (For IBS variant) Starting & Warm up the engine: Turn the ignition key to “ON” ( ) position. i3s indicator ( ) will glow on the speedometer console for 2 seconds and turn “OFF”. For the activation of i3s system, s tart the engine and let it idle till the engine gets warmed up or temperature reaches more than...
  • Page 43 NOTE NOTE The i3s system will not function if rider puts If vehicle stops in i3s condition and kept idle • • the i3s switch to”OFF” position. for more than 500 secs (ignition switch is If the battery voltage is low and engine r/min “ON”...

  • Page 44: Abs Indicator

    ABS INDICATOR SIDE STAND INDICATOR/SWITCH For the safety of the customer a side stand (ABS variant) indicator (1) is provided. The ABS indicator (1) on speedometer come A side stand switch (2) is provided in the side “ON” for approx 1.8 seconds when the stand, when the side stand is down (ignition ignition switch is turned “ON”...
  • Page 45 To inspect the functionality of this feature, Check the side stand for proper function • park the vehicle on its main stand and check and the spring (3) for damage or loss of all the conditions described in the inspection tension and the side stand assembly for free flow diagram: movement.

  • Page 46: Fuel

    If your vehicle doesn't operate as described in flow diagram, please visit your Authorised Distributor/Dealer WARNING Regularly inspect the functionality of "Side stand engine kill” feature and in case of any m a l f u n c t i o n v i s i t A u t h o r i s e d Distributor/Dealer FUEL (a) Fuel tank...

  • Page 47: Seat Lock

    CAUTION Do not park the vehicle under direct sunlight as it causes evaporation of petrol due to heat and deterioration of paint gloss due to ultra violet rays. WARNING Petrol is extremely flammable and is explosive under certain conditions. Refill in a well ventilated area with the engine stopped.

  • Page 48: Installation

    (9) Tabs (10) Slot (11) Rider seat (4) Tabs (5) Slots (6) Hook (7) Seat catch Installation Remove the rider seat bolts with collars (8). To install the rider seat (1), align the tabs • Ÿ (2) with the frame slot (3) and press the rider seat to the front side.

  • Page 49: Helmet Holder

    HELMET HOLDER The helmet holder is located below the pillion seat. Remove the pillion seat (page 44). Hang the helmet on the helmet holder hook (1) using wire helmet set (optional) (2). (4) Bolts with collars To install the pillion seat, engage the tabs •...

  • Page 50: Usb Charger

    USB charger and Do not apply any soap solution, oil or grease • then plug in the charger cable to it. inside the USB charger. Hero Any personal belongings have to be removed will not be responsible for damages • MotoCorp before water washing to avoid damage.
  • Page 51 Drive chain-Check condition and Please follow the tips as given below: • Engine oil level-Check and top up engine slackness (page 69). Lubricate if • oil if required (page 61). Check for leaks. necessary. Throttle-Check for smooth opening and Malfunction indicator lamp (MIL)- •...

  • Page 52: Starting The Engine

    STARTING THE ENGINE Always follow the proper starting procedure described below : To protect the catalytic converter in your • vehicle's exhaust system, avoid extended idling and the use of leaded petrol. Your vehicle's exhaust contains poisonous • carbon monoxide gas. High levels of carbon monoxide can collect rapidly in enclosed areas such as garage.
  • Page 53 (For ABS variant) Electric start: Press the electric starter ( ) • of integrated start-kill switch with fully Make sure that the integrated start-kill • closed throttle. switch (4) is at “ON” ( ) position. Kick start: Depress the kick starter until •...

  • Page 54: Riding

    Running in This sequence is repeated progressively to • shift to 3 , 4 and 5 gear. Help assure your vehicle's future reliability and performance by paying extra attention to how CAUTION you ride during the first 500 km. Do not shift gears without operation of clutch During this period, avoid full-throttle starts and without closing the throttle otherwise this and rapid acceleration.
  • Page 55 The ABS system is self-regulating and always active once vehicle speed exceeds 5 km/h. The ABS controller acts on the basis of the • comparative speeds of the front wheel. The use of non-approved tyres can affect the speed of the wheels and supply incorrect information to the ABS computer.
  • Page 56 Don't's Use the recommended brake fluid. • Don't panic by mechanical noises or slight If brake gets wet, apply the brake while • • lever pulses while applying the brake riding at low speed to help them dry. (whenever ABS actuates) in vehicle. These It is recommended that ABS should be •...

  • Page 57: Parking

    (For IBS variant) When descending a long steep slope use • For normal braking, close the throttle and engine braking (power) by changing to lower • gradually apply both front and rear brakes gears, with intermittent use of both brakes. Continuous brake application can overheat simultaneously while shifting down gears to the brakes and reduce their effectiveness.

  • Page 58: Cleaning And Washing Of Vehicle

    Kit consists of following tool: NOTE Tool bag-1 No. Ÿ Our Authorised dealerships take all above + , - Driver No.2-1 No. • Ÿ mentioned precautions like usage of Grip-1 No. recommended detergents to ensure quality Ÿ Box wrench P16 x 14-1 No. wash.

  • Page 59: Safety Precaution

    WARNING SAFETY PRECAUTIONS Improperly maintaining this vehicle or failing Make sure the engine is “OFF” before you • • to correct a problem before you ride can begin any maintenance or repair. This will cause a crash in which you can be seriously help to eliminate several potential hazards: hurt or killed.

  • Page 60: Maintenance Schedule

    MAINTENANCE SCHEDULE Perform the pre-ride inspection (page 47) at each scheduled maintenance period. I: INSPECT C: CLEAN R: REPLACE A: ADJUST (If necessary) L:LUBRICATE T: TOP UP E: EMISSION CHECK The following maintenance schedule specifies all maintenance required to keep your vehicle in peak operating condition.

  • Page 61: Maintenance Schedule

    MAINTENANCE SCHEDULE Dear Customer, We would strongly recommend the following schedule, to keep your vehicle in perfect running condition and healthy environment. Vehicle subjected to severe use or ridden in dusty area will require more frequent servicing. SERVICE ITEMS Next Next Next Next...
  • Page 62 SERVICE ITEMS Next Next Next Next Next Next Next Next Next Next DAYS 1st 60 500- 3000- 6000- 9000- 12000- 15000- 18000- 21000- 24000- 27000- 30000- 3500 6500 9500 12500 15500 18500 21500 24500 27500 30500 Note-1 Disc Wear/Pad Wear Note-5 I, T I, T...

  • Page 63: Spark Plug Inspection

    SPARK PLUG INSPECTION Recommended spark plugs: 0.8-0.9 mm P-RG6HCC (Federal Mogul) For most riding conditions this spark plug heat range number is satisfactory. However, if the vehicle is going to be operated for extended periods at high speeds or near maximum power in hot climates, the spark plug should be changed to a cold heat range number, consult Authorised...

  • Page 64: Engine Oil

    ENGINE OIL Do top up if oil level reaches towards the MIN level mark. Use hero genuine engine oil or recommended grade oil. Park the vehicle on its main stand. • BRAND: Hero 4T plus Start the engine & let it idle for 3-5 •...

  • Page 65: Engine Oil Filter Element

    After the oil is completely drained, reinstall • the drain bolt (7) with a new sealing washer (8). Fill the crankcase through the oil filler hole • with 1.0 litre (approximately) of the recommended grade oil as the right crankcase cover is not removed. Reinstall the oil level filler cap with a new •...

  • Page 66: Oil Filter Screen

    Remove the three mounting bolts (1). Replace the engine oil filter element (4). • • Remove the engine oil filter element cover • (2) with O-ring (3). (4) Engine oil filter element NOTE (1) Mounting bolts (2) Engine oil filter element cover When the engine oil filter element replaced •...

  • Page 67: Air Cleaner

    Reinstall the oil filter screen with the sharp • edged side facing inwards. Reinstall the dowel pins, new gasket, • crankcase cover, kick starter pedal and clutch cable. Adjust the clutch cable free play, if required • (page 68). Fill the crankcase with clean engine oil as •...
  • Page 68 CAUTION (1) Air cleaner cover screws (2) Cover Remove the air cleaner element (3). • Never wash or clean the wet, paper pleated • type filter. Replace filter element once in every 15000 km. Replace it earlier if it becomes very dirty, •...

  • Page 69: Valve Clearance Adjustment

    Air cleaner drain tube plug cleaning Remove the drain tube (1) and drain the deposit into a container. Follow the above process more frequently when riding in rain or at full throttle. (1) Cylinder head left side cover (2) Cylinder head left side cover gasket (3) Cylinder head left side cover bolts Remove the engine breather pipe (4) by Ÿ...
  • Page 70 Remove the timing hole cap with O-ring The adjustment must be made when the Ÿ piston is at top dead center and both the inlet (9). Rotate the cam sprocket (12) and exhaust valves are closed. clockwise using the special tool (13) until the ‘T’...

  • Page 71: Clutch Lever Free Play

    Adjust by loosening the lock nut (17) and To adjust the free play, loosen the lock nut • • turning the adjusting screw until there is a (3). Turn the adjusting nut (4) to obtain the slight drag on the feeler gauge. specified free play.

  • Page 72: Throttle Operation

    THROTTLE OPERATION Cable inspection Check for smooth rotation of the throttle grip from the fully open to the fully closed position. Check at full left and full right steering positions. Inspect the condition of the throttle cable from the throttle grip down to the throttle body.
  • Page 73 (1) Drive chain (3) Chain lock plate (4) Open end (2) Drive chain slack: 20-25 mm Drive chain Rotate the wheel and check the drive chain • Damaged rollers • slack. Repeat this procedure several times. Loose pins • Drive chain slack should remain constant Dry or rusted links •...
  • Page 74 (1) Rear axle nut (2) Wheel cover bolts CAUTION Loosen the drive chain lock nut (3) from • Always replace the drive chain and sprockets both side. as a set. Otherwise the new part will wear Turn the adjusting nuts (4) to match equal prematurely.
  • Page 75 Cleaning and Lubrication Secure the position of the adjusting nut (4) • by tightening the lock nut (3) against it. Lubricate every 00 km or sooner if the chain appears dry. Tighten the rear axle nut. • Turn the engine off, park the vehicle on its Torque: 6.0-8.0 kgf-m •...

  • Page 76: Drive Chain Slider Inspection

    Reached. For replacement, visit your NOTE Authorised Distributor/Dealer. Excessive lubricant if not wiped off, will aid in accumulation of dust, sand and dirt on the drive chain, increasing its wear and will also CUT-OUT be sprayed on the vehicle as well due to chain movement.
  • Page 77 (b) Brake pad wear Brake pad wear depends upon the severity of usage, the type of riding & road conditions. Generally, the pads will wear faster on wet & dirty roads. Inspect the pads at each regular maintenance interval. Inspection Check the brake pads for wear by •...
  • Page 78 Rear brake fluid (For IBS variant) (d) Rear brake inspection Refer to the safety precautions on (page 56). Adjustment Reservoir (1) Park the vehicle on its main stand. • Location : Near pillion footrest. Measure the brake pedal (1) free play •...

  • Page 79: Suspension

    (e) Brake wear indicators (A) Decrease free play (CW) When the brake is applied, an arrow (1), fixed to the brake arm (2), moves towards a reference mark (3) on the brake panel (4). If the arrow aligns with the reference mark on full application of the brake, the brake shoes must be replaced.

  • Page 80: Wheel

    In direction A: Softer Front Rear • In direction B: Stiffer • NOTE To adjust the rear monoshock absorber (1), use the rear shock absorber adjustment tool [Pin spanner (2) with handle (3)] available in the tool kit. WHEEL (a) Front wheel Removal Rear monoshock absorber adjustment Refer to the safety precautions on (page 56).

  • Page 81: Installation

    Installation Remove the front axle nut (3), remove the • axle (4) and wheel (5). Install the side collars (1) to both sides of • the wheel hub. Insert the disc (2) between the pads in the • caliper assembly (3). When installing the wheel, carefully fit the brake disc between the brake pads to avoid damage to the pads.

  • Page 82: Main/Side Stand Lubrication

    (b) Rear wheel Removal Support the vehicle securely on the main • stand and raise the rear wheel off the ground. Remove the wheel cover and rear hugger • fender. Remove the rear brake adjusting nut (1) • and disconnect the brake rod (2) from the brake arm (3) by pushing down the brake pedal.

  • Page 83: Tubeless Tyres

    Air pressure Keeping your tyres properly inflated provides the best combination of handling, tread life and riding comfort. Generally, under-inflated tyres wear unevenly, adversely affect handling and are more likely to fail from being overheated. Under inflated tyres can also cause wheel damage in rocky terrain.
  • Page 84 Tubeless tyres have some self-sealing ability if Cuts, splits or cracks in the tyre. Replace the • tyre if you can see fabric or cord. they are punctured. However, because leakage is often very slow, you should look closely for punctures whenever a tyre is not fully inflated.

  • Page 85: Minimum Tread Depth

    tyre repair shop who has expertise in Tread wear repairing methods of tubeless tyre. Replace tyres immediately when the wear A tyre that is repaired either temporarily or indicator (1) appears on the tyre. The tread permanently, will have lower speed and limits are: performance limits than a new tyre.

  • Page 86: Nut, Bolts & Fasteners

    WARNING Operation with excessively worn tyres is • hazardous and will adversely affect traction and handling. Under-inflation may result in the tyre • slipping on or tyre coming off the rim. Always use the size and type of tyres • recommended in this owner's manual.
  • Page 87 Ensure the battery leads are properly • NOTE connected to the battery terminals during This symbol on the battery means that installation. this product must not be treated as Battery removal household waste. Make sure the ignition switch is “O FF”...

  • Page 88: Fuse Replacement

    FUSE REPLACEMENT Fuse box (1) Location: Mounted behind the left side cover. Fuse ype: Blade fuse (For ABS variant) Circuit fuse (2) : 15A, 10Ax5 Spare fuse (3) : 15A, 10A (4) Battery clamp bolt (5) Battery clamp (6) (-)ve terminal (7) (+)ve terminal Pullout the battery from the battery box.

  • Page 89: Stop Lamp Switch

    (4) Circuit fuse: 10Ax5 STOP LAMP SWITCH (5) Spare fuse: 10A The stop lamp switch (1) must be adjusted so that stop lamp glows when rear brake is WARNING applied. The procedure for adjusting stop Never use a fuse with a different rating from •...

  • Page 90: Headlamp Focus Adjustment

    (1) Headlamp adjusting screw (1) Stop lamp switch (A) Advance CATALYTIC CONVERTER (2) Adjusting nut (B) Retard This vehicle is equipped with a catalytic HEADLAMP FOCUS ADJUSTMENT converter (1) in the muffler to meet the Headlamp is preset. However in case of emission norms.

  • Page 91: Evaporative Emission Control System

    Follow these guidelines to protect your EVAPORATIVE EMISSION CONTROL vehicle’s catalytic converter. SYSTEM Always use unleaded petrol. Even a small This vehicle is equipped with an evaporative • amount of leaded petrol can contaminate emission control system to meet emission the catalyst metals, making the catalytic standards.

  • Page 92: Polishing Of Vehicle

    POLISHING OF VEHICLE After washing your vehicle, wax all painted surfaces (except matte painted surfaces) using a commercially available polish/quality liquid or paste wax to finish the job. Use only a non abrasive polish or wax made specifically for automobiles. Apply the polish or wax according to the instructions on the container.

  • Page 93: Basic Troubleshooting

    BASIC TROUBLESHOOTING 1. STARTING TROUBLE - ENGINE DOES NOT START A. Integrated Start-Kill Switch (ABS variant) Check engine stop switch position Turn to “ON” ( ) position “OFF” “ON” ( ) position Consult Authorised Distributor/Dealer B. Side Stand Engine Kill System Check side stand in gear condition (page 41) Side stand “Down”...

  • Page 94: Poor Pick Up

    BASIC TROUBLESHOOTING E. No Spark At Spark Plug Check ignition switch Turn ignition switch “ON” ( ) “OFF” ( ) position Replace spark plug/adjust Check spark plug for fouling/ spark plug gap (0.8-0.9 mm) improper electrode gap No spark Check for poorly connected Secure properly or loose spark plug wire Loose contact...
  • Page 95 BASIC TROUBLESHOOTING 4. ELECTRICAL SYSTEM Feeble Horn Sound or No Light Replace fuse Check fuse Fused Consult Authorised Distributor/D ealer Inspect battery Weak Consult Authorised Replace Bulbs Check LED’s lamp functioning Distributor/Dealer Improper functioning Check connections Secure connections Loose Consult Authorised Distributor/D ealer 5.

  • Page 96: Delivery Certificate

    HMCL Niloy Bangladesh Ltd. DELIVERY CERTIFICATE Xtreme I certify having taken delivery of one HMCL Niloy Bangladesh Ltd. 125R Vehicle bearing the following particulars:- Engine No. Colour/Model Key No. Allotment No. Date of Sale Customer’s Name I have been explained by the dealer about correct and safe driving habits, warranty terms and conditions, service schedules and maintenance tips.
  • Page 97 HMCL Niloy Bangladesh Ltd. Alongwith the vehicle I have also received the following:- 1. Owner’s Manual 2. 2 Nos. Keys 3. 1 Set of tools (for details see below) 4. Standard Accessories Make Sr. No. 5. Battery 6. Tyre Front Make Sr.
  • Page 98 HMCL Niloy Bangladesh Ltd. DELIVERY CERTIFICATE Xtreme I certify having taken delivery of one HMCL Niloy Bangladesh Ltd. 125R Vehicle bearing the following particulars:- Engine No. Colour/Model Key No. Allotment No. Date of Sale Customer’s Name I have been explained by the dealer about correct and safe driving habits, warranty terms and conditions, service schedules and maintenance tips.
  • Page 99 HMCL Niloy Bangladesh Ltd. Alongwith the vehicle I have also received the following:- 1. Owner’s Manual 2. 2 Nos. Keys 3. 1 Set of tools (for details see below) 4. Standard Accessories Make Sr. No. 5. Battery 6. Tyre Front Make Sr.
  • Page 100 WHAT ARE THE BENEFITS OF GENUINE SPARE PARTS ? Assures long life • Ensures economy for a long time • Safety of vehicle and rider • Peace of mind • Value for money • Assured quality • CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Material used is inferior •...
  • Page 101 CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Improper air filtration resulting in premature engine failure • Element Air Cleaner Affects fuel efficiency • Poor engine performance • Frequent stalling of engine • Higher emission level • Spark Plug Poor engine performance •...
  • Page 102 HMCL Niloy Bangladesh Ltd. JOBS APPLICABLE TO PERIODIC SERVICES Wash the vehicle, blow dry with air. • Inspect fuel line at every service. • Inspect throttle free play and operation at every service, adjust if necessary. • Replace air cleaner element at every 15000 km. •...

  • Page 103: Service Record Sheet

    SERVICE RECORD SHEET To be Filled in by Supervisor Engine Oil Authorised Free/Paid Job Card Km. Range Top-up/ Distributor/Dealer Date Reading Service Replace (Sig. & Stamp) 500 - 750 3000 - 3500 6000 - 6500 9000 - 9500 12000 - 12500 15000 - 15500 18000 - 18500 VIII...
  • Page 104 SERVICE RECORD SHEET To be Filled in by Supervisor Engine Oil Authorised Free/Paid Job Card Km. Range Distributor/Dealer Top-up/ Date Reading Service Replace (Sig. & Stamp) XVIII 51000 - 51500 54000 - 54500 57000 - 57500 60000 - 60500 XXII 63000 - 63500 XXIII 66000 - 66500...
  • Page 105 SERVICE ADVICE SHEET Normal wear and tear components replacement advice Authorised Completion Dt. Distributor/Dealer Date Advice Job Card No. Job Card No. (Sig. & Stamp)

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