Table of Contents
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PREFACE
IB8A
No :
ACHIEVER. We wish you many miles of
Thank you for selecting a
Hero MotoCorp
continued riding pleasure in the years ahead.
We, at
, are committed to demonstrate excellence in our environment
Hero MotoCorp
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility and strengthen the green supply chain. We are also using non asbestos brake
shoes and engine gaskets which are environment friendly in nature.
This booklet is your guide to the basic operation and maintenance of your new
Hero
ACHIEVER. Please take time to read it carefully. As with any fine machine,
MotoCorp
proper care and maintenance are essential for trouble-free operation and optimum
performance.
Authorised Distributor or the authorised dealer(s) of the Distributor ("Dealer") will be glad to
provide you further information or assistance and to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.
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Summary of Contents for HERO Achiever
- Page 1 This booklet is your guide to the basic operation and maintenance of your new Hero ACHIEVER. Please take time to read it carefully. As with any fine machine, MotoCorp proper care and maintenance are essential for trouble-free operation and optimum performance.
- Page 2 AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED. RESERVES THE RIGHT TO MAKE CHANGES IN ITS Hero MotoCorp Ltd CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY...
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Page 3: Table Of Contents
STARTING THE ENGINE AIR SUCTION VALVE RIDING EVAPORATIVE EMISSION CONTROL BRAKING/PARKING/TOOL KIT BASIC TROUBLESHOOTING FIRST AID KIT ROAD SINGS MAINTENANCE WARRANTY DETAILS Importance of maintenance î HERO GENUINE PARTS Maintenance safety/Saftey precaution î HERO GOODLIFE Maintenance schedule î ZONAL/REGIONAL/AREA OFFICES... -
Page 5: Motorcycle Identification
Engine Year of Month of Assembly Plant Serial Number Description Manufacturing Manufacturing Model: ACHIEVER 150 Engine Variants Frame Cast wheel/Electric start/Drum Cast wheel/Electric start/Disc VIN and Engine No. may be required: 1. During registration of the motorcycle. 2. For dealing with Legal & Insurance Departments. -
Page 6: Product Specification
PRODUCT SPECIFICATION ITEM SPECIFICATIONS Dimensions Overall length 2060 mm Overall width 763 mm Overall height 1086 mm Wheelbase 1290 mm Ground clearance 160 mm Weight Kerb weight 139 kg Capacities Engine oil 1.2 litres at disassembly and 1 litre at draining 13 litres (Minimum) Fuel tank Fuel reserve capacity... - Page 7 PRODUCT SPECIFICATION ITEM SPECIFICATIONS Front 80/100-18-47P (Tubeless) Tyre size 80/100-18-54P (Tubeless) Rear Front (Disc type) Dia. 240 mm Brakes Front (Drum type) Dia. 130 mm Rear (Drum type) Dia. 130 mm Transmission Primary reduction 3.3500 2.8000 Final reduction 3.0769 Gear ratio, 1 1.7895 1.3043 1.0909...
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Page 8: Motorcycle Safety
Hero MotoCorp handles, and to become accustomed to the motorcycle. motorcycle's size and weight. -
Page 9: Protective Apparel
WARNING If you are involved in a crash Personal safety is your first priority. If you or Not wearing a helmet increases the chance of î anyone else has been injured, take time to serious injury or death in a crash. assess the severity of the injuries and whether Be sure you and your pillion always wear a î... - Page 10 SAFE RIDING TIPS Do's: Don't: Always conduct simple pre-ride inspection Never use cell phone while riding the î î (page 20). motorcycle. Always wear a helmet with chinstrap Avoid sudden acceleration, braking and î î securely fastened and insist on a helmet for turning of your motorcycle.
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Page 11: Accessories & Modifications
Modifying your motorcycle or using non- Removing or modifying your lamps, mufflers, accessories can make your Hero MotoCorp emission control system or other equipment motorcycle unsafe. Before you consider making can also make your motorcycle illegal. - Page 12 Hero MotoCorp incompatible spares and accessories can upset or deteriorate your motorcycle’s running condition. Genuine engine oil: Hero 4T Plus SAE 10W 30 SJ grade (JASO MA) engine oil î recommended by and make sure you change it every 6000 km (with top Hero MotoCorp up every 3000 kilometres) to keep the engine fit and environment healthy.
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Page 13: Motorcycle Views
MOTORCYCLE VIEWS TOP VIEW 13 14 15 (1) Turn signal switch (1 ) 4 Master cylinder (2) Horn switch (15) i3s switch (3) Headlamp dimmer switch (16) Rear view mirror (4) Clutch lever (17) Front brake lever (5) Pass lamp switch (18) Turn signal indicator (6) Bystarter lever (19) Throttle grip... - Page 14 MOTORCYCLE VIEWS LEFT SIDE VIEW (1) Fuel valve (7) Side stand (12) Rear reflex reflector (2) Starter motor (8) Pillion foot rest (13) Rear grip (3) Gear shift pedal (9) Helmet hanger (14) Seat lock (4) Rider foot rest (10) Saree guard with (15) Left side cover (5) Side stand switch women pillion step...
- Page 15 MOTORCYCLE VIEWS RIGHT SIDE VIEW (1) Pillion foot rest (6) Brake pedal (11) Headlamp (2) Battery compartment (inside) (7) Kick starter pedal (12) Visor (3) Carburetor (13) Seat (8) Caliper assembly (4) Oil level dipstick (9) Brake disc (14) Tail/Stop lamp (5) Rider foot rest (10) Front turn signal lamp (15) Rear shock absorber...
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Page 16: Parts Function
PARTS FUNCTION Instruments and Indicators The indicators are in the speedometer panel above the headlamp. The functions are as below. Description Sl. No. Function Turn signal indicators Flashes when turn signal switch is operated Indicator glows when the side stand is put down Side stand indicator Indicator glows when vehicle is in neutral Neutral indicator... -
Page 17: Ignition Switch
Ignition switch “ON” Position “OFF” Position/ Lock Open (1) “OFF” position (2) Lock position (3) Ignition key “LOCK” Position Key Position Function Key Removal The engine can be started, Turn signal lamps, “ON” Horn, Tail/Stoplamp, Fuel gauge, Pass lamp, Key cannot be removed Position lamp, Licence plate lamp and Neutral indicator will be functional. -
Page 18: Left Handlebar Controls
LEFT HANDLEBAR CONTROLS 5. Passing Lamp Switch 1. Headlamp Dimmer switch Gives an indication for passing ahead. The headlamp operates only when the engine Press passing lamp switch (5) to operate the is running or when passing switch is operated. passing lamp Select “... -
Page 19: Steering Lock/I3S (Idle Stop Start System)
1. Electric starter switch ( ) i3s (IDLE STOP START SYSTEM) Ensure starter switch ( ) is operated when the Starting & Warm up the engine: vehicle is in neutral gear. If the vehicle is Keep the i3s switch (1) to “OFF” position. engaged in gear, press the clutch lever before Turn the ignition key to “ON”... -
Page 20: Side Stand Indicator/Switch
will be in normal operating conditions as other NOTE vehicles and no special functions will be The engine will stall if the i3s switch is in î performed. “ON” position during warmup. NOTE Use choke during cold conditions. î If the battery voltage is low, the i3s system will Initial Activation of the i3s system: î... -
Page 21: Fuel Valve
FUEL VALVE The three way fuel valve is on the left side of the carburetor. “OFF” Position At “OFF” position (1) , fuel cannot flow from the tank to the carburetor. Turn the valve “OFF” whenever the motorcycle is not in use. (1) Side stand indicator A side stand switch (2) is provided in the side stand, when the vehicle is parked on side stand... -
Page 22: Fuel Tank
At “ON” position (2), fuel will flow from the To remove the fuel tank cap (3) open the î tank to the carburetor. keyhole cover (2) insert the ignition key “ eserve” Position (1), turn it clockwise and remove the cap. At "RES ERVE "... -
Page 23: Seat Lock
For locking, position the cap with “ ” î ▲ mark facing towards the front, back on the opening and press gently. The key springs back to the normal position and the cap gets locked. CAUTION Do not park the motorcycle under direct sunlight as it causes evaporation of petrol due to heat and deterioration of paint gloss due to ultra violet rays. -
Page 24: Pre-Ride Inspection
PRE-RIDE INSPECTION Drive chain-Check condition and î slackness (page 39). Adjust and You should conduct pre-ride inspection before riding the motorcycle to enhance riding lubricate if necessary. comfort and safety. Throttle-Check for smooth opening and î Clean your motorcycle regularly. It protects closing in all steering positions (page 34). -
Page 25: Starting The Engine
STARTING THE ENGINE 5. Pull the bystarter lever forward to “ON” position as indicated (Use choke during cold conditions). 1. Turn the ignition 3. S e l e c t n e u t r a l 6. Press the starter switch. switch “ON”. -
Page 26: Riding
Flooded Engine lever and shift to gear by depressing the gear pedal downwards using the heel. If the engine fails to start after repeated The sequence is repeated progressively to attempts, it may be flooded with excess fuel. î shift 3 and 4 and 5 gear. To clear a flooded engine, turn the ignition switch “OFF”... -
Page 27: Braking/Parking/Tool Kit
BRAKING PARKING For normal braking, close the throttle and After stopping the motorcycle, shift the î gradually apply both front and rear brake transmission into neutral, turn the fuel valve together while shifting down gears to suit “OFF” and turn the ignition switch “OFF”. Park your road speed. -
Page 28: Maintenance
These instructions are based on the assumption that the motorcycle will be used exclusively for its designed purpose. Sustained high speed operation or operation in unusually wet or dusty conditions will require more frequent service than specified in the maintenance schedule. (1) Tool kit Consult your Authorised Distributor/ Dealer MAINTENANCE... -
Page 29: Maintenance Safety/Saftey Precaution
Burns from hot parts. · be handled only by a skilled Let the engine and exhaust system cool Hero MotoCorp technician or other qualified technician; before touching. instructions are included in this manual only to Injury from moving parts. ·... -
Page 30: Maintenance Schedule
Maintenance work should be performed in accordance with standards and specifications of by properly trained and equipped Hero MotoCorp technicians. Your Authorised Distributor/Dealer meets all of these requirements. Ensure that each paid service is availed within 90 days or 3000 km from the date of previous service, whichever is earlier. - Page 31 MAINTENANCE MAINTENANCE SCHEDULE Dear Customer, We would strongly recommend the following schedule, to keep your motorcycle in perfect running condition and healthy environment. Motorcycle subjected to severe use or ridden in dusty area will require more frequent servicing. SERVICE Next Next Next Next...
- Page 32 SERVICE Next Next Next Next Next Next Next Next Next Next ITEMS DAYS 1st 60 18000- 21000- 24000- 27000- 30000- KM Note-1 500- 3000- 6000- 9000- 12000- 15000- 3500 6500 9500 12500 15500 18500 21500 24500 27500 30500 Brake System (Brake C, L C, L C, L...
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Page 33: Engine Oil/Engine Oil Top Up Process
ENGINE OIL level mark or every 3000 km whichever is earlier. Use only Hero Genuine Engine Oil. Park the motorcycle on its main stand. î BRAND : Hero 4T plus Start the engine & let it idle for 3-5 minutes. -
Page 34: Oil Filter Screen & Centrifugal Filter
Fill the crankcase through the filler hole î with approximately 1.1 litres of the recommended grade oil (When right crankcase cover is not removed). Reinstall the oil level dipstick with a new î O-ring. Start the engine and allow it to idle for few î... -
Page 35: Spark Plug
Remove centrifugal filter cover (6) & clean maximum power in hot climates, the spark î the centrifugal filter (7) with non flammable plug should be changed to a cold heat range or high flash point solvent (kerosene). number, consult Authorised Distributor/ Reinstall the centrifugal filter cover, right î... -
Page 36: Air Cleaner Element
Tighten a new spark plug 1/2 turn with î after the plug seats, with a spark plug wrench to compress the washer. If you are reusing a plug, it should only take 1/8- 1/4 turn after the plug seats. AIR CLEANER ELEMENT The air cleaner element is viscous type, it should be replaced at regular intervals (page 26). -
Page 37: Air Cleaner Drain Tube
AIR CLEANER DRAIN TUBE (6) Element air cleaner Remove the drain tube plug (1) from the tube (7) Air cleaner housing and drain the deposit into a suitable container. Install a new air cleaner element in the î Reinstall the drain tube plug. reverse order of removal. -
Page 38: Throttle Operation/Valve Clearance
THROTTLE OPERATION Cable inspection Check for smooth rotation of the throttle grip from the fully open to the fully closed position. Check at full left and full right steering positions. Inspect the condition of the throttle cable from the throttle grip down to the carburetor. - Page 39 360 anticlockwise and re-align the 'T' mark NOTE with the index mark. The checking or adjusting of valve clearance should be performed while the engine is cold. The clearance will change as the engine temperature rises. Remove the crankshaft hole cap (1) and î...
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Page 40: Carburetor (Idle Speed)
CARBURETOR (IDLE SPEED) CLUTCH The carburetor is factory preset in order to Clutch adjustment may be required if the achieve optimum performance and meet motorcycle stalls when shifting into gear or emission standards. tends to creep or if the clutch slips, causing However in case of specific requirement of acceleration to lag behind engine speed. -
Page 41: Drive Chain
Start the engine, press the clutch lever and î allow approximately 20-30 mm vertical shift into gear. Make sure the engine does movement by hand. not stall, and the motorcycle does not creep. Rotate the wheel and check drive chain slack as Gradually release the clutch lever and open the wheel rotates. - Page 42 Turn the chain to view chain lock plate (4) Align the chain adjuster index mark (5) î î with the rear edge (6) of the adjusting slots inside the hole. Ensure that the chain lock plate open end (5) is installed in the on both sides of the swing arm equally.
- Page 43 Tighten the rear axle nut and sleeve nut. î Check the drive chain slack again. î Rear brake pedal free play is affected when î repositioning the rear wheel to adjust drive chain slack. Check rear brake pedal free (page 41) play and adjust as necessary CUTOUT Lubrication...
- Page 44 maintenance interval. master cylinder, when checked with the master cylinder parallel to the ground. The Check the brake pads for wear by î level decreases gradually due to piston examining the wear limit groove (1) on movement to compensate pad wear. If the each pad.
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Page 45: Rear Brake
ü (A) Cut-out not seated (B) Cut-out seated (1) Front brake lever (2) Free play 10-20 mm (3) Adjusting nut (4) Brake arm pin Make free play (2) adjustments by turning î REAR BRAKE the adjusting nut (3). (Adjustment) Make sure that cut-out on the adjusting nut î... -
Page 46: Brake Wear Indicator
Front brake wear indication If adjustment is necessary, turn the rear î brake adjusting nut (3). Make sure that the cut-out on the adjusting î nut is seated on the brake arm (4) after the final adjustment has been made. Apply the brake several times and check for î... -
Page 47: Tubeless Tyre
TUBELESS TYRES they are punctured. However, because leakage is often very slow, you should look closely for The tyres fitted on your motorcycles are of punctures whenever a tyre is not fully inflated. TUBELESS type. Always check air pressure when your tyres are To safely operate your motorcycle, your tyres "cold"-when the motorcycle has been parked must be of the proper type and size, in good... - Page 48 CAUTION Over inflation/Under inflation will affect the performance. Inspection Whenever you check the tyre pressure, you should also examine tyre treads & side walls for wear, damage & foreign objects. Look for: Bumps or bulges in the side of the tyre or î...
- Page 49 Unidirectional Tyres Tyre Replacement Whenever the tyre is removed and put back in The tyres that were installed on your case of puncture, ensure the arrow mark (2) motorcycle were designed to match the on the tyre is in the same direction as that of performance capabilities of your motorcycle forward rotation of wheel.
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Page 50: Battery
Important Safety Reminders battery is an Maintenance-Free (sealed) type. If your battery seems weak and/or Do not install a tube inside a tubeless tyre on î this motorcycle. Excessive heat buildup can electrolyte is leaking (causing hard starting or cause the tube to burst. other electrical troubles), contact your Use only tubeless tyres on this motorcycle. - Page 51 Battery charging Always visit your Authorised Distributor/ Dealer if you see any symptom of battery discharge as earliest as possible to get the battery charged. The battery has a tendency to discharge rapidly if additional electrical accessories are fitted on the motorcycle. Battery storage If in case your motorcycle is not used for î...
- Page 52 FUSE REPLACEMENT WARNING Refer to the safety precautions on (page 25). Never use a fuse with a different rating from î Fuse Box (A) Location : Below the seat that specified. It may lead to serious damage Fuse Type: Blade fuse to the electrical system or a fire due to short circuit.
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Page 53: Side Stand/Side Stand Indicator
the side stand indicator should not glow. If the side stand indicator does not operate as described in steps 2 or 3, please visit your Authorised Distributor/Dealer . (1) Stop lamp switch (A) Advance (2) Adjusting nut (B) Retard SIDE STAND/SIDE STAND INDICATOR Check the side stand for proper function. -
Page 54: Suspension
Tighten the nut after adjustment. î Front Rear WARNING An improperly adjust headlamp may blind oncoming rider/driver or it may fail to light the road for a safe distance. Rear Shock Absorber Adjustment Rear shock absorber adjustment can be made according to the load/road conditions. -
Page 55: Front Wheel Removal/Rear Wheel Removal
FRONT WHEEL REMOVAL gear box with the lug on the fork leg and the disc between the brake pads to avoid Raise the front wheel off the ground. î damage to the pads. Insert the axle from the Remove the speedometer cable (1) by î... -
Page 56: Catalytic Converter
WASHING THE MOTORCYCLE (4) from the brake panel (5) by removing split pin (6) and lock nut (7). Follow the below mentioned steps for washing Remove the axle nut (8) and pull out the the motorcycle. î rear axle (9). Remove the wheel. Wet the motorcycle with light water spray. -
Page 57: Air Suction Valve
Further to meet emission standards this motorcycle is provided with the air suction valve. Air suction valve (1) supplies fresh air from the air filter to the exhaust manifold to convert carbon monoxide to carbon dioxide. This reduces the CO % in the vehicles’s exhaust. EVAPORATIVE EMISSION CONTROL This motorcycle is equipped with an evaporative emission control system to meet... -
Page 58: Basic Troubleshooting
BASIC TROUBLESHOOTING 1. STARTING TROUBLE - ENGINE DOES NOT START A. Fuel System Check fuel valve position Turn to “ON” position “OFF” “ON” Position Check fuel in Fuel Tank Refill No Fuel Rectify Check fuel Lines Leakage/Air Lock Consult Authorised Distributor/Dealer B. - Page 59 BASIC TROUBLESHOOTING 3. POOR PICK UP Spark Plug Loose in Cylinder Head Tighten the Spark Plug Loose Check Air Cleaner Clean and Refit Clogged Check Brake Binding Readjust free play of rear Brake lever/Pedal Improper Adjustment Correct Tyre Pressure Check Tyre Inflation Pressure Under Inflated Consult Authorised Distributor/Dealer 4.
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Page 60: Road Sings
Hero MotoCorp Ltd. DELIVERY CERTIFICATE IB8A No.: ACHIEVER 150 I certify having taken delivery of one Hero MotoCorp Motorcycle bearing the following particulars:- Engine No. Colour/Model Key No. Allotment No. Date of Sale Customer’s Name I have been explained by the dealer about correct and safe driving habits, warranty terms and conditions, service schedules and maintenance tips. - Page 61 Hero MotoCorp Ltd. Alongwith the motorcycle I have also received the following:- 1. Owner’s Manual 2. 2 Nos. Keys 3. 1 Set of tools (for details see below) 4. Standard Accessories Make 5. Battery Sr. No. 6. Tyre Front Make Sr.
- Page 62 Hero MotoCorp Ltd. DELIVERY CERTIFICATE IB8A No.: ACHIEVER 150 I certify having taken delivery of one Hero MotoCorp motorcycle bearing the following particulars:- Engine No. Colour/Model Key No. Allotment No. Date of Sale Customer’s Name I have been explained by the dealer about correct and safe driving habits, warranty terms and conditions, service schedules and maintenance tips.
- Page 63 Hero MotoCorp Ltd. Alongwith the motorcycle I have also received the following:- 1. Owner’s Manual 2. 2 Nos. Keys 3. 1 Set of tools (for details see below) 4. Standard Accessories Make 5. Battery Sr. No. 6. Tyre Front Make Sr.
- Page 64 WHAT ARE THE BENEFITS OF Hero MotoCorp GENUINE SPARE PARTS ? Assures long life î Ensures economy for a long time î Safety of vehicle and rider î Peace of mind î Value for money î Assured quality î CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Material used is inferior î...
- Page 65 CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Improper air filtration resulting in premature engine failure î Element Air Cleaner Affects fuel efficiency î Poor engine performance î Frequent stalling of engine î Higher emission level î Spark Plug Poor engine performance î...
- Page 66 Hero MotoCorp Ltd. JOBS APPLICABLE TO PERIODIC SERVICES Wash the vehicle, blow dry with air. î Inspect fuel line at every service. î Inspect Bystarter operation at every service. î Inspect throttle free play and operation at every service, adjust if necessary.
- Page 67 SERVICE RECORD SHEET To be Filled in by Supervisor Servicing Dealer Free/Paid Job Card Km Range Date Reading (Sig. & Stamp) Service 500 - 750 3000 - 3500 6000 - 6500 9000 - 9500 12000 - 12500 15000 - 15500 18000 - 18500 VIII 21000 - 21500...
- Page 68 SERVICE RECORD SHEET To be Filled in by Supervisor Servicing Dealer Free/Paid Job Card Km Range Date Reading (Sig. & Stamp) Service XVIII 51000 - 51500 54000 - 54500 57000 - 57500 60000 - 60500 XXII 63000 - 63500 XXIII 66000 - 66500 XXIV 69000 - 69500...
- Page 69 SERVICE ADVICE SHEET Normal wear and tear components replacement advice (Not covered under warranty) Completion Dt. Dealer Date Job Card No. Advice Sig. & Stamp Job Card No.
- Page 70 Hero MotoCorp Ltd. OWNERSHIP RECORD AND DATA AUTHORISED DISTRIBUTOR/DEALER NAME ADDRESS AUTHORISED DISTRIBUTOR/DEALER STAMP AND SIGNATURE...
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