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HERO ACHIEVER 150 Manual

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PREFACE
ACHIEVER 150. We wish you many miles of
Thank you for selecting a
Hero MotoCorp
continued riding pleasure in the years ahead.
We at
are committed to demonstrate excellence in our environment
Hero MotoCorp,
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with all applicable legislation including environment legislation and
strengthen the green supply chain.
Your vehicle is conforming to latest (Bharat stage-IV norms) regulation for emission, safety &
noise levels. We are also using non asbestos brake shoes/pads and engine gaskets which are
environment friendly in nature.
This vehicle is fitted with a lighting feature known as "Automatic Headlamp ON". The feature
is mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of
India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in
conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when
the engine gets ON.
This booklet is your guide to the basic operation and maintenance of your new
ACHIEVER 150. Please take time to read it carefully. As with any fine
Hero MotoCorp
machine, proper care and maintenance are essential for trouble-free operation and optimum
performance.
Your Authorised
dealer will be glad to provide further information or
Hero MotoCorp
assistance and is equipped to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.

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Summary of Contents for HERO ACHIEVER 150

  • Page 1 ON. This booklet is your guide to the basic operation and maintenance of your new ACHIEVER 150. Please take time to read it carefully. As with any fine Hero MotoCorp machine, proper care and maintenance are essential for trouble-free operation and optimum performance.
  • Page 2 AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED. RESERVES THE RIGHT TO MAKE CHANGES IN ITS Hero MotoCorp Ltd CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY...

  • Page 3: Table Of Contents

    CATALYTIC CONVERTER STARTING THE ENGINE AIR SUCTION VALVE RIDING EVAPORATIVE EMISSION CONTROL BRAKING/PARKING/TOOL KIT BASIC TROUBLESHOOTING FIRST AID KIT ROAD SIGNS MAINTENANCE WARRANTY DETAILS Importance of maintenance î HERO GENUINE PARTS Maintenance safety/Saftey precaution î ZONAL/REGIONAL/AREA OFFICES Maintenance schedule î...

  • Page 4: Vehicle Identification

    Year of Month of Assembly Plant Serial Number Description Manufacturing Manufacturing Model: ACHIEVER 150 Engine Variants Cast wheel/Electric start/Drum Cast wheel/Electric start/Disc VIN and Engine No. may be required: 1. During registration of the vehicle. 2. For dealing with Legal & Insurance Departments.

  • Page 5: Product Specification

    PRODUCT SPECIFICATION ITEM SPECIFICATIONS Dimensions Overall length 2060 mm Overall width 763 mm Overall height 1086 mm Wheelbase 1290 mm Ground clearance 160 mm Weight Kerb weight 139 kg Capacities Engine oil 1.2 litres at disassembly and 1 litre at draining 13 litres Fuel tank Fuel reserve capacity...
  • Page 6 PRODUCT SPECIFICATION ITEM SPECIFICATIONS Front 80/100-18-47P (Tubeless) Tyre size Rear 80/100-18-54P (Tubeless) Front (Disc type) Dia. 240 mm Brakes Front (Drum type) Dia. 130 mm Rear (Drum type) Dia. 130 mm Transmission Primary reduction 3.3500 2.8000 Final reduction 3.0769 Gear ratio, 1 1.7895 1.3043 1.0909...

  • Page 7: Vehicle Safety

    Never exceed familiar with how this vehicle works and load limits, and use accessories that have been handles, and to become accustomed to the recommended by for this Hero MotoCorp vehicle's size and weight. vehicle.

  • Page 8: Protective Apparel

    WARNING If you are involved in a crash Personal safety is your first priority. If you or Not wearing a helmet increases the chance of î anyone else has been injured, take time to serious injury or death in a crash. assess the severity of the injuries and whether Be sure you and your pillion always wear a î...

  • Page 9: Safe Riding Tips

    Tightly wrap loose/hanging clothes & avoid î entangling with moving parts. Get your vehicle serviced regularly by the î Authorised workshop. Hero MotoCorp Before riding make sure in which mode you î are riding whether with i3s switch “ON’ or “OFF”.

  • Page 10: Accessories & Modifications

    ACCESSORIES & MODIFICATIONS impair your vehicle's handling, stability and braking, making it unsafe to ride. Removing or Modifying your vehicle or using non- Hero modifying your lamps, mufflers, emission accessories can make your vehicle MotoCorp control system or other equipment can also unsafe.

  • Page 11: Tips For Healthy Environment

    Hero MotoCorp incompatible spares and accessories can upset or deteriorate your vehicle’s running condition. Genuine engine oil: Hero 4T Plus SAE 10W 30 SL grade (JASO MA2) engine oil î recommended by and make sure you change it every 6000 km (with top Hero MotoCorp up every 3000 kilometres) to keep the engine fit and environment healthy.

  • Page 12: Vehicle Views

    VEHICLE VIEWS TOP VIEW 13 14 15 (1) Turn signal switch (1 ) 4 Master cylinder (2) Horn switch (15) i3s switch (3) Headlamp dimmer switch (16) Rear view mirror (4) Clutch lever (17) Front brake lever (5) Pass lamp switch (18) Turn signal indicator (6) Bystarter lever (19) Throttle grip...
  • Page 13 VEHICLE VIEWS LEFT SIDE VIEW (1) Fuel valve (7) Side stand (12) Rear reflex reflector (2) Starter motor (8) Pillion foot rest (13) Rear grip (3) Gear shift pedal (9) Helmet lock (Optional) (14) Seat lock (4) Rider foot rest (10) Saree guard with (15) Left side cover (5) Side stand switch...
  • Page 14 VEHICLE VIEWS RIGHT SIDE VIEW (1) Pillion foot rest (6) Brake pedal (11) Headlamp (2) Battery compartment (inside) (7) Kick starter pedal (12) Visor (3) Carburetor (8) Caliper assembly (13) Seat (4) Oil level dipstick (9) Brake disc (14) Tail/Stop lamp (5) Rider foot rest (10) Front turn signal lamp (15) Licence plate lamp...

  • Page 15: Parts Function

    PARTS FUNCTION Instruments and Indicators The indicators are in the speedometer panel above the headlamp. The functions are as below. Description Sl. No. Function Turn signal indicators Flashes when turn signal switch is operated Indicator glows when the side stand is put down Side stand indicator Indicator glows when vehicle is in neutral Neutral indicator...

  • Page 16: Ignition Switch

    Ignition switch “ON” Position “OFF” Position/ Lock Open (1) “OFF” position (2) Lock position (3) Ignition key “LOCK” Position Key Position Function Key Removal The engine can be started, Turn signal lamps, “ON” Horn, Tail/Stoplamp, Fuel gauge, Pass lamp, Key cannot be removed Position lamp, Licence plate lamp and Neutral indicator will be functional.

  • Page 17: Left Handlebar Controls

    LEFT HANDLEBAR CONTROLS 5. Passing Lamp Switch 1. Headlamp Dimmer switch Gives an indication for passing ahead. The headlamp operates only when the engine Press passing lamp switch (5) to operate the is running or when passing switch is operated. passing lamp Select “...

  • Page 18: Steering Lock/I3S (Idle Stop Start System)

    1. Electric starter switch ( ) i3s (IDLE STOP START SYSTEM) Ensure starter switch ( ) is operated when the Starting & Warm up the engine: vehicle is in neutral gear. If the vehicle is Keep the i3s switch (1) to “OFF” position. engaged in gear, press the clutch lever before Turn the ignition key to “ON”...

  • Page 19: Side Stand Indicator/Switch

    will be in normal operating conditions as other NOTE vehicles and no special functions will be The engine will stall if the i3s switch is in î performed. “ON” position during warmup. NOTE Use choke during cold conditions. î If the battery voltage is low, the i3s system will Initial Activation of the i3s system: î...

  • Page 20: Fuel Valve

    FUEL VALVE The three way fuel valve is on the left side of the carburetor. “OFF” ( ) Position At “OFF” position (1) , fuel cannot flow from the tank to the carburetor. Turn the valve “OFF” whenever the vehicle is not in use. (1) Side stand indicator A side stand switch (2) is provided in the side stand, when the vehicle is parked on side stand...

  • Page 21: Fuel Tank

    At “ON” position (2), fuel will flow from the To remove the fuel tank cap (3) open the î tank to the carburetor. keyhole cover (2) insert the ignition key “ ” ( ) Position (1), turn it clockwise and remove the cap. At "RES"...

  • Page 22: Seat Lock

    For locking, position the cap with “ ” î ▲ mark facing towards the front, back on the opening and press gently. The key springs back to the normal position and the cap gets locked. CAUTION Do not park the vehicle under direct sunlight as it causes evaporation of petrol due to heat and deterioration of paint gloss due to ultra violet rays.

  • Page 23: Pre-Ride Inspection

    PRE-RIDE INSPECTION Drive chain-Check condition and î slackness (page 39). Adjust and You should conduct pre-ride inspection before riding the vehicle to enhance riding lubricate if necessary. comfort and safety. Throttle-Check for smooth opening and î Clean your vehicle regularly. It protects the closing in all steering positions (page 34).

  • Page 24: Starting The Engine

    STARTING THE ENGINE 5. Pull the bystarter lever forward to “ON” position as indicated (Use choke during cold conditions). 1. Turn the ignition 3. S e l e c t n e u t r a l 6. Press the starter switch. switch “ON”.

  • Page 25: Riding

    Flooded Engine lever and shift to gear by depressing the gear pedal downwards using the heel. If the engine fails to start after repeated The sequence is repeated progressively to attempts, it may be flooded with excess fuel. î shift 3 and 4 and 5 gear. To clear a flooded engine, turn the ignition switch “OFF”...

  • Page 26: Braking/Parking/Tool Kit

    BRAKING PARKING For normal braking, close the throttle and After stopping the vehicle, shift the transmission î gradually apply both front and rear brake into neutral, turn the fuel valve “OFF” and turn together while shifting down gears to suit the ignition switch “OFF”.

  • Page 27: First Aid Kit

    For some emergency first aid can be maintenance schedule. performed by medicine contained in the kit. Consult your Authorised Hero MotoCorp Kit contains the following items: Dealer for recommendation applicable to your Antiseptic Cream-1 No. individual needs and use.

  • Page 28: Maintenance Safety/Saftey Precaution

    Hero precautions in this owner's manual. workshop knows your vehicle MotoCorp best and is fully equipped to maintain and repair it. To ensure best quality and reliability, it is recommended to use Hero MotoCorp genuine parts for repair and replacement.

  • Page 29: Maintenance Schedule

    The following Maintenance Schedule specifies all maintenance required to keep your vehicle in peak operating condition. Maintenance work should be performed in accordance with standards and specifications of by properly trained and equipped Hero MotoCorp technicians. Your Authorised workshop meets all of these requirements. Hero MotoCorp Ensure that each paid service is availed within 90 days or 3000 km from the date of previous service, whichever is earlier.
  • Page 30 MAINTENANCE SCHEDULE Dear Customer, We would strongly recommend the following schedule, to keep your vehicle in perfect running condition and healthy environment. Vehicle subjected to severe use or ridden in dusty area will require more frequent servicing. WHICHEVER DURING FREE SERVICE PERIOD COMES FIRST AFTER FREE SERVICE ONCE IN EVERY...
  • Page 31 WHICHEVER DURING FREE SERVICE PERIOD COMES FIRST AFTER FREE SERVICE ONCE IN EVERY SERVICE ITEMS Next Next Next Next DAYS 1st 60 KM Note-1 500- 3000- 6000- 9000- 12000- 3000 6000 9000 12000 15000 3500 6500 9500 12500 Brake System (Brake C, L C, L C, L...

  • Page 32: Engine Oil

    Do top up if oil level reaches towards the lower ENGINE OIL level mark or every 3000 km whichever is earlier. Use hero genuine engine oil or recommended Park the vehicle on its main stand. î grade oil. Start the engine & let it idle for 3-5 minutes.

  • Page 33: Engine Oil Replacement Process

    ENGINE OIL REPLACEMENT PROCESS CAUTION To drain the oil, remove the oil level dipstick î Running the engine with insufficient oil can î and drain bolt (1). cause serious engine damage. Running the engine with excessive oil can î cause spark plug fouling & loss in performance. Engine oil is a major factor affecting the î...

  • Page 34: Spark Plug

    Authorised Hero MotoCorp workshop on this if required. Clean any dirt around the spark plug base. î...

  • Page 35: Air Cleaner Element

    Remove the seat (page 19). Make sure that the spark plug gap is î î 0.8-0.9 mm using a wire-type feeler Remove the side cover (1) by removing î gauge. If adjustment is necessary, bend the side cover screws (2). side electrode carefully.

  • Page 36: Air Cleaner Drain Tube

    CAUTION Never wash or clean the viscous filter. Replace î filter element once in every 15000 km. Replace it earlier if it becomes very dirty, î damage on surface or on the sealing area. (5) Air cleaner element screws/washers (6) Air cleaner element Remove the air cleaner element (6) î...

  • Page 37: Throttle Operation/Valve Clearance

    Follow the above process more frequently when riding in rain or at full throttle. NOTE Always ensure to reinstall the drain tube plug after draining the deposit. THROTTLE OPERATION Cable inspection Check for smooth rotation of the throttle grip from the fully open to the fully closed position. Check at full left and full right steering (2) Boot (3) Lock nut...
  • Page 38 360 anticlockwise and re-align the 'T' mark NOTE with the index mark. The checking or adjusting of valve clearance should be performed while the engine is cold. The clearance will change as the engine temperature rises. Remove the crankshaft hole cap (1) and î...

  • Page 39: Carburetor (Idle Speed)/Clutch

    î other systems by adjusting idle speed. Visit (3). Turn the adjusting nut (4) to obtain the your Authorised workshop Hero MotoCorp specified free play.Tighten the lock nut and for scheduled carburetor adjustment. check the adjustment. (1) Throttle stop screw...

  • Page 40: Drive Chain

    Start the engine, press the clutch lever and allow approximately 20-30 mm vertical î shift into gear. Make sure the engine does movement by hand. not stall, and the vehicle does not creep. Rotate the wheel and check drive chain slack as Gradually release the clutch lever and open the wheel rotates.
  • Page 41 Turn the chain to view chain lock plate (4) Align the chain adjuster index mark (5) î î with the rear edge (6) of the adjusting slots inside the hole. Ensure that the chain lock on both sides of the swing arm equally. plate open end (5) is installed in the opposite direction of the chain rotation.

  • Page 42: Drive Chain Slider/Front Brake

    Fluid level-Ensure that the brake fluid level NOTE does not fall below “MIN” mark (1) on the Visit Authorised workshop Hero MotoCorp master cylinder, when checked with the for inspection, cleaning, lubrication and adjustment of drive chain at every 2000 km DRIVE CHAIN SLIDER (Refer to “Maintenance Schedule”...
  • Page 43 Authorised If either pad is worn to the bottom of the î workshop. grooves replace both pads as a set. Visit your Hero MotoCorp Authorised workshop for Hero MotoCorp this service. (2) Brake pad (3) Caliper (4) Brake disc...

  • Page 44: Rear Brake

    Make free play (2) adjustments by turning î If proper adjustment cannot be obtained by the adjusting nut (3). this method, visit your Authorised Hero Make sure that cut-out on the adjusting nut î workshop. MotoCorp is seated on the brake arm pin (4) after REAR BRAKE (Adjustment) making final free play adjustment.

  • Page 45: Brake Wear Indicators

    (3) Adjusting nut (4) Brake joint pin CW- Clockwise ACW- Anticlockwise NOTE If proper adjustment cannot be obtained by this method, visit your Authorised Hero workshop. MotoCorp BRAKE WEAR INDICATORS (Drum type) (1) Arrow (2) Brake arm When the brake is applied, an arrow (1), fixed...

  • Page 46: Tubeless Tyre

    TUBELESS TYRES any time you think the tyres pressure might be low. Tubeless tyres have some self-sealing The tyres fitted on your vehicles are of ability if they are punctured. However, TUBELESS type. because leakage is often very slow, you should To safely operate your vehicle, your tyres must look closely for punctures whenever a tyre is be of the proper type and size, in good...
  • Page 47 CAUTION Over inflation/Under inflation will affect the performance. Inspection Whenever you check the tyre pressure, you should also examine tyre treads & side walls for wear, damage & foreign objects. Look for: Bumps or bulges in the side of the tyre or î...
  • Page 48 For repair and replacement of tyre it is advised to 1st 24 hours or 105 km/hour at any time visit your Authorised workshop. Hero MotoCorp thereafter. In addition, you may not be able to safely carry as much load as with a new tyre. NOTE If you decide to have a tyre replace be sure the The imported tyre(s) if fitted without ISI mark;...

  • Page 49: Battery

    BATTERY This symbol on the battery means the old battery must be returned to your Authorised workshop Hero MotoCorp as it must be treated as recyclable material. Battery is a Maintenance-Free (sealed) type and can be permanently damaged if the sealing strip is removed.
  • Page 50 Battery charging Always visit your Authorised Hero MotoCorp workshop if you see any symptom of battery discharge as earliest as possible to get the battery charged. The battery has a tendency to discharge rapidly if additional electrical accessories are fitted on the vehicle.

  • Page 51: Fuse Replacement/Stop Lamp Switch

    FUSE REPLACEMENT WARNING Refer to the safety precautions on (page 25). Never use a fuse with a different rating from î Fuse Box (A) Location : Below the seat that specified. It may lead to serious damage to the electrical system or a fire due to short Fuse Type: Blade fuse circuit.

  • Page 52: Side Stand/Side Stand Indicator

    If the side stand indicator does not operate as described in steps 2 or 3, please visit your Authorised workshop. Hero MotoCorp (1) Stop lamp switch (A) Advance (2) Adjusting nut (B) Retard SIDE STAND/SIDE STAND INDICATOR Check the side stand for proper function.

  • Page 53: Suspension

    Check the front forks by locking the front î Tighten the bolt after adjustment. î brake and pumping the front fork up and WARNING down vigorously. The suspension action should be smooth and there should be no oil An improperly adjust headlamp may blind leakage.

  • Page 54: Front Wheel Removal/Rear Wheel Removal

    FRONT WHEEL REMOVAL gear box with the lug on the fork leg and the disc between the brake pads to avoid Raise the front wheel off the ground. î damage to the pads. Insert the axle from the Remove the speedometer cable (1) by î...

  • Page 55: Washing The Vehicle

    WASHING THE VEHICLE (4) from the brake panel (5) by removing split pin (6) and lock nut (7). Follow the below mentioned steps for washing Remove the axle nut (8) and pull out the the vehicle. î rear axle (9). Remove the wheel. Wet the vehicle with light water spray.

  • Page 56: Air Suction Valve

    Further to meet emission standards this vehicle is provided with the air suction valve. Air suction valve (1) supplies fresh air from the air filter to the exhaust manifold to convert carbon monoxide to carbon dioxide. This reduces the CO % in the vehicles’s exhaust. EVAPORATIVE EMISSION CONTROL SYSTEM This vehicle is equipped with an evaporative...

  • Page 57: Basic Troubleshooting

    “ON” Position Check fuel in Fuel Tank Refill No Fuel Rectify Check fuel Lines Leakage/Air Lock Consult Authorised Workshop Hero MotoCorp B. Electric Starter Not Working Replace Fuse (ref. page 48) Check Fuse Fused Consult Authorised Consult Authorised Workshop Workshop...
  • Page 58 Readjust free play of rear Brake lever/Pedal Improper Adjustment Check Tyre Inflation Pressure Correct Tyre Pressure Under Inflated Consult Authorised Workshop Hero MotoCorp 4. ELECTRICAL SYSTEM Feeble Horn Sound or No Light Replace Fuse Check Fuse Fused Consult Authorised Workshop...

  • Page 59: Road Signs

    ROAD SIGNS Mandatory signs: These road signs inform drivers/riders of the traffic rules that apply on a certain stretch of road, thereby instructing them on how to drive/ride. Mandatory signs are distinguished by the bright red circle with black and blue markings. It is imperative that all riders follow these signs as they help avoid accidents.
  • Page 60 ROAD SIGNS Cautionary signs: These signs inform the driver/rider of the road conditions ahead. Cautionary signs therefore serve as a warning. They are usually in a red triangle with black pictures on a white background. Illustrations, diagrams and symbols are used to forewarn about dangers ahead.
  • Page 61 & conditions. Terms & conditions a) ACHIEVER 150 vehicle is warranted for a period of 5 years or 70000 Km whichever is earlier, from the date of purchase.
  • Page 62 Hero MotoCorp Ltd. LIMITATIONS OF WARRANTY The warranty shall not apply— If all free services/paid services/oil top-ups are not availed as per the recommended schedule at Hero MotoCorp's authorized workshop. (2) If any other engine oil which is non compatible with product is used other than SAE 10W30 S Grade (JASO M ).
  • Page 63 Hero MotoCorp Ltd. BATTERY WARRANTY PERIOD 1. 18 months from date of sale of vehicle or 20000 km. or 2. 21 months from the date of charging (whichever is earlier). 3. 3 months idle period is allowed from the date of charging to date of sale on vehicle.
  • Page 64 Hero MotoCorp Ltd. EMISSION WARRANTY Scope of warranty Warrants all its vehicles, assembled/manufactured at its various Plants and sold through its Authorised dealers, to Hero MotoCorp Ltd. comply with emission standards as specified in S.No. 5 of table in item(i) of sub rule (2) of Rule 115 of Central Motor Vehicles Rules, 1989, which stipulates that "Idle CO (Carbon monoxide) emission limit for all two wheeled petrol driven vehicles shall not exceed 3.0...
  • Page 65 WHAT ARE THE BENEFITS OF Hero MotoCorp GENUINE SPARE PARTS ? Assures long life î Ensures economy for a long time î Safety of vehicle and rider î Peace of mind î Value for money î Assured quality î CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Material used is inferior î...
  • Page 66 CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Improper air filtration resulting in premature engine failure î Element Air Cleaner Affects fuel efficiency î Poor engine performance î Frequent stalling of engine î Higher emission level î Spark Plug Poor engine performance î...

  • Page 67: Zonal/Regional/Area Offices

    Hero MotoCorp Ltd., 3rd Floor, Tower-A, DLF Centre Court, Sector-42, Golf Course Road, DLF Phase 5, Gurgaon -122002, Haryana, India. Tel: 0124-4754800, E-mail: delhi@heromotocorp.com Hero MotoCorp Ltd., 602, 6th Floor, Office Tower-1, Plot No BW58, Logix City Center, Sector-32, Noida – 201301. Tel: 0120-4631000, E-mail: noida@heromotocorp.com Hero MotoCorp Ltd., S.C.O-367-368, First Floor, Sector-34A, Chandigarh-160022, India.
  • Page 68 ZONAL/REGIONAL/AREA OFFICES NORTH ZONE Hero MotoCorp Ltd., Summit Building (10th Floor) Plot No TCG 3/3 Vibhuti Khand, Gomti Nagar Lucknow – 226010, India. Tel: 0522-4006594, E-mail: lucknow@heromotocorp.com Hero MotoCorp Ltd., C-19/134-B ,Third Floor I .P Grand, Lallapura, Sigra , Varanasi, Uttar Pradesh - 221010, India.

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