Table of Contents
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PREFACE
XTREME. We wish you many miles of continued
Thank you for selecting a
Hero MotoCorp
riding pleasure in the years ahead.
We at
are committed to demonstrate excellence in our environment
Hero MotoCorp,
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with all applicable legislation including environment legislation and
strengthen the green supply chain.
Your motorcycle is conforming to latest (Bharat stage-III norms) regulation for emission,
safety & noise levels. We are also using non asbestos brake shoes/pads and engine gaskets
which are environment friendly in nature.
This booklet is your guide to the basic operation and maintenance of your new
XTREME. Please take time to read it carefully. As with any fine machine,
Hero MotoCorp
proper care and maintenance are essential for trouble-free operation and optimum
performance.
Your Authorised
dealer will be glad to provide further information or
Hero MotoCorp
assistance and is equipped to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.
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Table of Contents
Related Manuals for HERO XTREME
Summary of Contents for HERO XTREME
- Page 1 This booklet is your guide to the basic operation and maintenance of your new XTREME. Please take time to read it carefully. As with any fine machine, Hero MotoCorp proper care and maintenance are essential for trouble-free operation and optimum performance.
- Page 2 ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED. RESERVES THE RIGHT TO MAKE Hero MotoCorp Ltd CHANGES IN ITS CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN PERMISSION FROM Hero MotoCorp Ltd.
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Page 3: Table Of Contents
AIR CLEANER DRAIN TUBE/ENGINE OIL WASHING THE MOTORCYCLE ENGINE OIL TOP UP PROCESS CATALYTIC CONVERTER ENGINE OIL REPLACEMENT AIR SUCTION VALVE TYRES BASIC TROUBLE SHOOTING PRE-RIDE INSPECTION ROAD SIGNS STARTING THE ENGINE WARRANTY DETAILS RIDING/BRAKING HERO GENUINE PARTS PARKING/TOOL KIT/FIRST AID KIT ZONAL/REGIONAL/AREA OFFICES... -
Page 4: Motorcycle Identification
Year of Month of Assembly Plant Serial Number Description Manufacturing Manufacturing Model: XTREME Engine Variants Cast wheel/Kick start/Front Disc/Rear Disc Cast wheel/Electric start/Front Disc/Rear Drum VIN and Engine No. may be required: 1. During registration of the motorcycle. 2. For dealing with Legal & Insurance Departments. -
Page 5: Product Specification
PRODUCT SPECIFICATION ITEM SPECIFICATIONS Dimensions Overall length 2060 mm 765 mm Overall width Overall height 1145 mm Wheelbase 1325 mm Saddle height 795 mm Ground clearance 145 mm Weight 145 kg (Front Disc/Rear Drum/Kick/Self) Kerb weight 146 kg (Front Disc/Rear Disc/Kick/Self) Capacities Engine oil 1.2 litres at disassembly and 1 litre at draining... - Page 6 PRODUCT SPECIFICATION ITEM SPECIFICATIONS Caster angle 26° Trail length 96 mm Front 80/100x18-47P (Tubeless tyre) Tyre size Rear 110/90x18-61P (Tubeless tyre) Front (Disc type) Dia. 240 mm Brakes Rear (Drum/Disc type) Dia. 130 mm/220 mm (Optional) Transmission Primary reduction 3.3500 (67/20) 3.0714 (43/14) Final reduction 5 Speed constant mesh...
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Page 7: Safe Riding Tips
To make yourself more visible, wear bright î reflective clothing that fits well. Take care of loose/hanging clothes while î solo/pillion riding. Get your motorcycle serviced regularly by î the Authorised workshop. Hero MotoCorp... -
Page 8: Accessories & Modifications
Modifying your motorcycle or using non- We strongly advise you not to remove any accessories can make your original equipment or modify your Hero MotoCorp motorcycle unsafe. Before you consider motorcycle in any way that would change its making any modifications or adding an design or operation. -
Page 9: Tips For Healthy Environment
î Hero MotoCorp spares and accessories can upset or deteriorate your motorcycle’s running condition. Genuine engine oil: Hero 4T Plus SAE 10W 30 SL grade (JASO MA2) engine oil î recommended by and make sure you change it every 6000 km (with top up Hero MotoCorp every 3000 kilometres) to keep the engine fit and environment healthy. -
Page 10: Motorcycle Views
MOTORCYCLE VIEWS TOP VIEW 16 17 18 (1) Turn signal switch (14) Turn signal indicator (2) Horn switch (15) High beam indicator (3) Headlamp dimmer switch (16) LCD panel (4) Clutch lever (17) Mode button (5) Passing switch (18) Front master cylinder (6) Rear view mirror (19) Front brake lever (7) Choke lever... - Page 11 MOTORCYCLE VIEWS LEFT SIDE VIEW (1) Air suction valve (7) Side stand (13) Side stand switch (2) Fuel valve (8) Pillion foot rest (14) Front visor (3) Starter motor (9) Women pillion step (Optional) (15) Headlamp (4) Gear shift pedal (10) Saree guard (16) Front left turn signal lamp (5) Main stand...
- Page 12 MOTORCYCLE VIEWS RIGHT SIDE VIEW (1) Rear disc (Optional) (8) Front caliper assembly (13) Tail/stop lamp (2) Battery compartment (inside) (9) Front disc (14) Rear reflex reflector (3) Rear master cylinder (Optional) (10) Rear brake fluid (15) Right rear turn signal lamp (4) Brake pedal reservoir (Optional) (16) Licence plate lamp...
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Page 13: Parts Function
PARTS FUNCTION Instruments and Indicators The indicators are in the speedometer panel above the headlamp. The functions are as below. Sl. No. Description Function Button when long pressed resets tripmeter to zero. Set button Shows accumulated mileage (page-13) Odometer Switches display between Odometer, Tripmeter-A & B Mode button (4) Service reminder Display when a service is due (page 13) -
Page 14: Ignition Switch
Ignition switch “ON” Position “OFF” Position/Lock Open (1) Ignition key (2) Lock position (3) “OFF” position “LOCK” Position Key Position Key Removal Function The LCD panel illuminates & initial display of multi function digital segments are displayed. The tachometer needle and the fuel gauge needle will swing to the maximum scale once and back to its “ON”... -
Page 15: Led Panel/Digital Clock
LED PANEL The time is advanced by 1 hour each time · the button is pressed. DIGITAL CLOCK The time advances fast when the button is Digital Clock (1) shows hour and minute. To · pressed and held. adjust the time, proceed as follows : AM will change to PM after 12. -
Page 16: Odometer/Tripmeter/Service Reminder Indicator
" if the battery is AM : Authorised workshop for service. disconnected. Hero MotoCorp The indicator shall start blinking when the ODOMETER/TRIPMETER vehicle covers kilometers as specified in the The Odometer (1) shows accumulated distance maintenance schedule. The indicator will keep traveled. -
Page 17: Right Handlebar Controls
1. Headlamp Dimmer Switch 6. Clutch Switch Press the switch upwards for High Beam and There is a clutch switch provided for the safety downwards for Low Beam. of the rider. The motorcycle cannot be started 2. Turn Signal Switch by electric starter switch until the clutch lever is operated when the vehicle is engaged in gear. -
Page 18: Steering Lock
Position Action Steering lock is within the ignition switch, turn the key (1) to “OFF” position & turn the “OFF” handle bar towards left or right & push the key Following is “ON” downwards & turn towards "Lock" position. Position lamp î... -
Page 19: Mobile Charging Socket
Use of non-standard adaptor may cause damage to the mobile phones. Hero will not be responsible for damages MotoCorp caused due to use of non standard adaptor. -
Page 20: Immobilizer
You have been provided with 2 ignition keys at the time of purchase of your xtreme motorcycle. While you would be using one ignition key, the (1) Immobilizer indicator lamp other one has to be kept safely. -
Page 21: Fuel Valve
If the vehicle is parked for more than 24 hours, self starting attempt may lead to battery the antenna/receiver LED will stop blinking discharge. Do not expose the ignition key to high however, the Immobilizer will remain active. temperature. Do not place the ignition key near magnetic objects (e.g. -
Page 22: Fuel Tank
At “OFF” position, marked (o) on the fuel valve At “RES” position, marked ( ) on the fuel body, fuel cannot flow from the tank to the valve body, fuel will flow from the reserve fuel carburetor. Turn the valve “OFF” whenever the supply to the carburetor. -
Page 23: Seat Lock
Do not overfill the tank. There should be no CAUTION î fuel in filler neck (4). Fill the tank with fuel Do not park the motorcycle under direct (5) as shown. sunlight as it causes evaporation of petrol due to heat and deterioration of paint gloss due to To lock fuel tank cap, close the cap back on î... -
Page 24: Air Cleaner Drain Tube/Engine Oil
UPPER (1) Drain Tube LOWER (1) Oil Level Dipstick ENGINE OIL Use hero genuine engine oil or recommended Do top up if oil level reaches towards the î grade oil. lower level mark or on every 3000 km BRAND: Hero 4T plus whichever is earlier. -
Page 25: Engine Oil Replacement
ENGINE OIL REPLACEMENT CAUTION PROCESS Running the engine with insufficient î oil can cause serious engine damage. Drain engine oil with the engine warm and Running the engine with excessive oil can î park the motorcycle on its main stand. cause spark plug fouling &... - Page 26 and are more likely to fail from being overheated. Over-inflated tyres make your motorcycle ride harshly, are more prone to damage from road hazards, and wear unevenly. We recommend that you visually check your tyres before every ride and use a gauge to measure air pressure at least once a month or any time you think the tyre pressure might be low.
- Page 27 If a tyre is punctured or damaged, it is advised Follow all instruction in this owner’s manual î to visit nearest tyre manufacture, regarding tyre inflation and maintenance. Hero authorised dealer/workshop or the Under-inflation may result in the tyre î MotoCorp slipping on or tyre coming off the rim.
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Page 28: Pre-Ride Inspection
Rear Brake (Disc type)-check for correct î For repair and replacement of tyre it is advised brake fluid level in the reservoir (page 44) to visit your Authorised Hero MotoCorp Rear brake (Drum type)-check operation. î workshop. Adjust free play if necessary (page 43). -
Page 29: Starting The Engine
STARTING THE ENGINE 1. Turn the ignition 4. Pull the choke lever downwards as indicated switch “ON”( ). (Use choke during cold conditions) 2. Turn the fuel valve 5. Press the starter switch.(Alternatively, “ON”( ). kick start pedal can be used for starting. -
Page 30: Riding/Braking
Flooded Engine If the engine fails to start after repeated attempts, it may be flooded with excess fuel. To clear a flooded engine, turn the ignition switch “OFF” ( ) and move choke lever fully upwards to “OFF” position. Open the throttle fully and crank the engine with the kick starter. -
Page 31: Parking/Tool Kit/First Aid Kit
Pin spanner-1 No. î î When riding in wet or rainy conditions, or Spanner 14 x 17-1 No. on loose surfaces the ability to stop the î motorcycle reduces. All your actions should be smooth under î these conditions. Sudden acceleration, braking or turning may cause loss of control. -
Page 32: Safety Precautions
Maintenance Schedule. Read the instruction before you begin and make î Consult your Authorised Hero MotoCorp sure you have the tools and skills required. workshop for recommendation applicable to To help prevent the motorcycle from î your individual needs and use. -
Page 33: Maintenance Schedule
MAINTENANCE SCHEDULE Dear Customer, We would strongly recommend the following schedule, to keep your motorcycle in perfect running condition and healthy environment. Motorcycle subjected to severe use or ridden in dusty area will require more frequent servicing. WHICHEVER DURING FREE SERVICE PERIOD COMES FIRST AFTER FREE SERVICE ONCE IN EVERY... - Page 34 Check idle CO emission along with idle r/min/idle CO adjustment (if required). Visit Authorised workshop for inspection, cleaning, lubrication and adjustment of Hero MotoCorp drive chain at every 1000 km NOTE:- Always wipe the water from the motorcycle after washing. Use clean soft cloth or pressurized air for completely drying the water.
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Page 35: Oil Screen Filter & Centrifugal Filter
OIL SCREEN FILTER & Fill the crankcase with clean engine oil as î per specification. CENTRIFUGAL FILTER Drain the engine oil throughly (page 20). NOTE î Disconnect the clutch cable (1), remove the Clean filters as specified in the maintenance î... -
Page 36: Air Cleaner
With the plug washer attached, thread the plug should be changed to a cold heat range î spark plug in by hand to prevent cross- number, consult Authorised Hero MotoCorp threading. workshop on this if required. Tighten a new spark plug 1/2 turn with î... - Page 37 Remove the seat assembly (page 20). Air Cleaner Cleaning î î Remove the air cleaner element (6). Remove the side cover (1) by removing î · side cover screws (2). Remove the air cleaner cover screws (3) î and the cover (4). Remove the element air cleaner screws (5) î...
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Page 38: Throttle Operation
Replace the air cleaner element if it is rerouted. Standard throttle grip free play (1) · excessively dirty, torn or damaged. is approximately 2- 6 mm of grip rotation. Install the air cleaner element. Free Play Adjustment î Install the removed parts in the reverse î... - Page 39 The adjustment must be made when the î piston is at Top Dead Center and both the inlet and exhaust valves are closed. This condition can be determined by moving the rocker arms. If they are free, it is an indication that the valves are closed and the piston is in compression stroke.
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Page 40: Carburetor/Clutch
Do not attempt to compensate for faults in other systems by adjusting idle speed. Visit (3) Lock nut (4) Clutch cable adjusting nut your Authorised workshop Hero MotoCorp (A) Decrease free play (B) Increase free play for scheduled carburetor adjustment. -
Page 41: Drive Chain
î Check that the clutch cable routing is correct. î If proper adjustment cannot be obtained or the clutch does not work correctly, visit your Authorised workshop. Hero MotoCorp Other Checks Check the clutch cable for kinks or signs of î wear that could cause sticking or failure. - Page 42 Adjustment Loose pins · Drive chain slack should be checked and Dry or rusted links · adjusted, if necessary, every 1000 km. Kinked or binding links · When operated at sustained high speeds or Excessive wear · under conditions of frequent rapid Improper adjustment ·...
- Page 43 WARNING If a torque wrench is not used for installation, see your authorized workshop as Hero MotoCorp soon as possible to check for proper assembly. Drive Chain Wear Indicator If after adjustment of drive chain slack the double headed arrow (1) reaches the red line (2) on the wear indicator label (3), the drive chain kit has to be replaced.
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Page 44: Drive Chain Slider
î performed by an authorised To remove stubborn dirt, scrub the rollers Hero MotoCorp î workshop. and side plates with soft nylon brush. Apply SAE 90 grade oil on the hanger side of Drive Chain Slider î... -
Page 45: Front Brake
Check the chain slider (1) for wear, The chain slider must be replaced if the or wear limit is reached. For replacement, see your Hero MotoCorp workshop. FRONT BRAKE Refer to the safety precautions on (page 29). Master cylinder (1) Location : Right handlebar. -
Page 46: Rear Brake
Apply the brake several times and check for î free wheel rotation when released. NOTE If proper adjustment cannot be obtained by this method, visit your Authorised Hero workshop. MotoCorp (A) Decrease free play (CW) (1) Wear Indicator Grooves REAR BRAKE Drum type Park the motorcycle on its main stand. -
Page 47: Brake Wear Indicators
(2), moves towards a system and consult your reference mark (3) on the brake panel (4). Authorised Hero workshop. If the arrow aligns with the reference mark MotoCorp... -
Page 48: Battery
If either pad is worn to the bottom of the grooves, replace both as a set. Visit your Authorised workshop for this Hero MotoCorp service. (1) Battery It is not necessary to check the battery electrolyte level or add distilled water as the battery is a Maintenance-Free (sealed) type. - Page 49 Battery charging Always visit your Authorised Hero MotoCorp workshop if you see any symptom of battery discharge as earliest as possible to get the battery charged. The battery has a tendency to discharge rapidly if optional electrical accessories are fitted on the motorcycle.
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Page 50: Fuse Replacement
Spare fuse : (2) 20A Remove the bolt (3) from band battery (4). î Disconnect the negative (-) terminal lead Location : Below start mag. switch î (5) from the battery first, then disconnect the positive (+) terminal lead (6). Pullout the battery from the battery box. -
Page 51: Stop Lamp Switch
STOP LAMP SWITCH Headlamp adjustment is done by the î loosening the bolt (A) located below the The stop lamp switch (1) must be adjusted so headlamp. that stop lamp glows when rear brake is applied. Rear brake free play (page 43) Park the motorcycle on level ground. -
Page 52: Front Wheel Removal
hard downwards on rear grip while the NOTE motorcycle is not parked on stand. The Always adjust both the rear shock absorber to motorcycle action should be smooth and the same position. Use the rear shock absorber there should be no oil leakage. adjustment tool (1) available in the tool kit. -
Page 53: Rear Wheel Removal
FRONT WHEEL INSTALLATION through the fork legs and wheel hub. Tighten the front axle nut to the specified î Install the side collar (1) to the right side of î torque. the wheel hub and then install the speed TORQUE : 5.9 kgf-m sensor (2) on the left side of the wheel hub. - Page 54 Installation Move the caliper assembly (5) upwards. î Slide the wheel out from left side. Reverse the removal procedure î î REAR WHEEL INSTALLATION - Axle nut torque: 6.8 kgf-m. - Torque link nut torque: 2.2 kgf-m Install the side collar (1) to the right side of î...
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Page 55: Washing The Motorcycle
WASHING THE MOTORCYCLE air pollution and can impair your engine’s performance. Follow the below mentioned steps for washing Follow these guidelines to protect your the motorcycle. motorcycle’s catalytic converter. Wet the motorcycle with light water spray. î Always use unleaded petrol. Even a small Avoid directing water to muffler outlets and î... -
Page 56: Basic Troubleshooting
“ON”( ) Position Check fuel in Fuel Tank Refill No Fuel Rectify Check fuel Lines Leakage/Air Lock Consult Authorised Workshop Hero MotoCorp B. Electric Starter Not Working Replace Fuse Check Fuse Fuse Consult Authorised Consult Authorised Workshop Workshop Inspect Battery... - Page 57 Turn to “OFF” position “ON” “OFF” Position Check Air Cleaner Clean and Refit Dirty Consult Authorised Workshop Hero MotoCorp 3. POOR PICK UP Spark Plug Loose in Cylinder Head Tighten the Spark Plug Loose Check Air Filter Clean and Refit Clogged...
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Page 58: Road Signs
ROAD SIGNS Mandatory signs: These road signs inform drivers/riders of the traffic rules that apply on a certain stretch of road, thereby instructing them on how to drive/ride. Mandatory signs are distinguished by the bright red circle with black and blue markings. It is imperative that all riders follow these signs as they help avoid accidents. - Page 59 Cautionary signs: These signs inform the driver/rider of the road conditions ahead. Cautionary signs therefore serve as a warning. They are usually in a red triangle with black pictures on a white background. Illustrations, diagrams and symbols are used to forewarm about dangers ahead.
- Page 60 & conditions. Terms & conditions a) Xtreme vehicle is warranted for a period of 5 years or 70000 Km , whichever is earlier, from the date of purchase.
- Page 61 Hero MotoCorp Ltd. LIMITATIONS OF WARRANTY The warranty shall not apply— If all free services/paid services/oil top-ups are not availed as per the recommended schedule at Hero MotoCorp's authorized workshop. (2) If any other engine oil which is non compatible with product is used other than SAE 10W30 S Grade (JASO M ).
- Page 62 Hero MotoCorp Ltd. BATTERY WARRANTY PERIOD 1. 18 months from date of sale of vehicle or 20000 km. or 2. 21 months from the date of charging (whichever is earlier). 3. 3 months idle period is allowed from the date of charging to date of sale on vehicle.
- Page 63 Hero MotoCorp Ltd. EMISSION WARRANTY Scope of warranty Warrants all its vehicles, assembled/manufactured at its various Plants and sold through its Authorised dealers, to Hero MotoCorp Ltd. comply with emission standards as specified in S.No. 5 of table in item(i) of sub rule (2) of Rule 115 of Central Motor Vehicles Rules, 1989, which stipulates that "Idle CO (Carbon monoxide) emission limit for all two wheeled petrol driven vehicles shall not exceed 3.0...
- Page 64 WHAT ARE THE BENEFITS OF Hero MotoCorp GENUINE SPARE PARTS ? Assures long life î Ensures economy for a long time î Safety of vehicle and rider î Peace of mind î Value for money î Assured quality î CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Material used is inferior î...
- Page 65 CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Improper air filtration resulting in premature engine failure î Element Air Cleaner Affects fuel efficiency î Poor engine performance î Frequent stalling of engine î Higher emission level î Spark Plug Poor engine performance î...
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Page 66: Zonal/Regional/Area Offices
Hero MotoCorp Ltd., 3rd Floor, Tower-A, DLF Centre Court, Sector-42, Golf Course Road, DLF Phase 5, Gurgaon -122002, Haryana, India. Tel: 0124-4754800, E-mail: delhi@heromotocorp.com Hero MotoCorp Ltd., 602, 6th Floor, Office Tower-1, Plot No BW58, Logix City Center, Sector-32, Noida – 201301. Tel: 0120-4631000, E-mail: noida@heromotocorp.com Hero MotoCorp Ltd., S.C.O-367-368, First Floor, Sector-34A, Chandigarh-160022, India. - Page 67 ZONAL/REGIONAL/AREA OFFICES NORTH ZONE Hero MotoCorp Ltd., Summit Building (10th Floor) Plot No TCG 3/3 Vibhuti Khand, Gomti Nagar Lucknow – 226010, India. Tel: 0522-4006594, E-mail: lucknow@heromotocorp.com Hero MotoCorp Ltd., C-19/134-B ,Third Floor I .P Grand, Lallapura, Sigra , Varanasi, Uttar Pradesh - 221010, India.