Eaton Crouse-Hinds Series Instruction Manual
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Eaton Crouse-Hinds Series Instruction Manual

Eaton Crouse-Hinds Series Instruction Manual

Switchgear constant current regulator
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DOCUMENT
REVISION
July 22, 2019
Crouse-Hinds By EATON
1200 Kennedy Road
Windsor, CT 06095
1222
A
Instruction Manual
PRO Power Switchgear Constant Current Regulator,
Copyright © 2019 Cooper Technologies Company
FAA L-828/L-829
Series 82_SGSPR-480 -_ _ - _ - _

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  • Page 1 DOCUMENT 1222 REVISION July 22, 2019 Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480 -_ _ - _ - _ Crouse-Hinds By EATON 1200 Kennedy Road Windsor, CT 06095 Copyright © 2019 Cooper Technologies Company...

  • Page 2: Table Of Contents

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ Table of Contents Revisions ..........................vii Product Warranty ........................ viii Safety Notices ........................ix Keep Away from Live Circuits ..................ix RESUSCITATION ......................
  • Page 3 DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ 7.13 Final Installation Check ....................16 Operation ..........................17 Local Control Rotary Switch ..................18 Remote Control ......................18 Touch Screen Control and Display ................
  • Page 4 DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ 9.7.5 24V Indicator “D15” & “D16” ..................37 9.7.6 Control Board Relay Indicators “D11” to “D18” ............38 9.7.7 Real Time Clock ......................
  • Page 5 DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ Table of Figures Figure 1: CCR Dimensions (Trolley), Height, Length and Width..........8 Figure 2: Remote Control Using Internal Power ................10 Figure 3: Remote Control Using External Power .................
  • Page 6 DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ Figure 36D: CCR, Door Panel, Major Replaceable Parts ............. 54 Figure 37: L-829 Menu Tree ......................56 Figure 38: Lamp Out Error ......................60 Figure 39: Service Menu.......................

  • Page 7: Revisions

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ Revisions Revision Issue/Reissue Number Number Letter Description Checked Approved 219-168 Initial release 7/22/19...

  • Page 8: Product Warranty

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ Product Warranty Warranty Refer to Eaton’s Crouse-Hinds Airport Lighting Products Terms and Conditions for product specific warranty information. viii...

  • Page 9: Safety Notices

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ Safety Notices This equipment is normally used or connected to circuits that may employ voltages which are dangerous and may be fatal if accidentally contacted by operating or maintenance personnel.

  • Page 10: Safety Symbols

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ Safety Symbols Danger DANGER: DANGER The hazard or unsafe practice will result in severe injury or death. Warning WARNING: WARNING The hazard or unsafe practice could result in severe injury or death.

  • Page 11: Recommended Test Equipment And Tools

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ Recommended Test Equipment and Tools There are a wide variety of tools and equipment needed to safely and correctly perform airfield lighting equipment installation and maintenance.
  • Page 12 DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ Screwdriver, straight blade, 3/32, Wera P/N 05118008004 or equal Screwdriver, straight blade, 1/8, Stanley P/N 66-112 or equal Screwdriver, straight blade, 3/16, Proto P/N 9403 or equal Screwdriver, straight blade, 5/16, Proto P/N 9406 or equal A calibrated adjustable torque screwdriver.
  • Page 13 DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ A cable penciller for preparing ends of FAA L-824 cable for connector kits, Crouse-Hinds Airport Lighting P/N 10036-36. Cable/wire (recommend using #24-20 AWG) to connect Regulator remote control terminal block (will accept #24-12) to a control system if remote control is to be utilized.

  • Page 14: General Information

    Applicability This manual covers only the following Eaton Crouse-Hinds CCR’s: a. 4kW, 7.5kW, 10kW, 15kW, 20kW and 30kW CCRs bearing Eaton, Crouse-Hinds catalog number series 82860SGSPR-480- _ _ - _ - or 82960SGSPR-480- _ _ - _ -. Equipment Features •...

  • Page 15: Options

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ Options This CCR can be factory supplied with a Megatrac Internal earth leakage detector. FAA Classification Specification: Constant Current Regulator manufactured and qualified to FAA Advisory Circular 150/5345-10 (latest) Type: L-828 and L-829 Regulator...
  • Page 16 DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ 16.4 – 17.0 16.7 19.7 – 20.3 8.2 – 8.8 20 A 10.0 – 10.6 10.3 12.1 – 12.7 12.4 15.5 –...

  • Page 17: Physical Characteristics

    The CCR Power Module (the “trolley” mounted CCR) can only be installed in an Mechanical: Eaton Crouse-Hinds part number 34296 Switchgear CCR Cabinet. The Power Module plugs into its “stab” mating half in the Switchgear CCR cabinet (when the Switchgear Main Input Cabinet circuit breaker is on, the red indicator on the door panel face for the CCR installed in the Switchgear Cabinet bay will illuminate if power is present and connection is good).

  • Page 18: Installation Requirements

    CCR module. This equipment is for indoor use only in an Eaton Crouse-Hinds P/N SGSSYS-_ _ _ - _ _ _ _ _ _ Switchgear System only.

  • Page 19: Part Numbers, Input Voltages, Output Load Ratings And Available Options

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ Part Numbers, Output Load Ratings, Output Brightness Steps and Available Options _ SGS P R - 480 - _ _ - _ - _ CCR Type: 8 = FAA L-828 9 = FAA L-829...

  • Page 20: Installation

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ Installation WARNING: Maintenance and troubleshooting on Constant Current Regulators IMPORTANT (CCRs) should only be performed by qualified electricians with a working knowledge of airfield lighting series circuit power.

  • Page 21: Recommended Installation Tools

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ Recommended Installation Tools See Section 5. Mechanical Installation Unpack the Constant Current Regulator, and check for any shipping damage. Install the PRO Power Switchgear CCR into a Crouse-Hinds P/N 34296 Switchgear CCR Cabinet only.

  • Page 22: Electrical Installation

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ Electrical Installation CAUTION: Do not perform a megger/insulation resistance test to the series CAUTION lighting load while it is connected to the CCR. WARNING: The S-1 Cutout mounted in the CCR will aid in troubleshooting the CCR by shorting the airfield load connections together, and also...

  • Page 23: Remote Using Internal Power Supply

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ Remote Control Connections WARNING: Incorrect wiring can cause a malfunction or damage to the control NOTICE system and may void the equipment warranty. Recheck these connections before operating.

  • Page 24: Remote Using External Power Supply

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ Remote Using External Power Supply For remote operation using external voltage (10VAC to 120VAC or 24VDC to 48VDC), verify the jumper is placed on the Control Board between terminals E2 and E3 above TB1 where the remote wiring is connected.

  • Page 25: Figure 4: Remote Via Serial Communication

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ Figure 4: Remote via Serial Communication The display board has two RS485 ports (TB300 and TB301) for redundant communication with Crouse- Hinds ALCMS.

  • Page 26: Table 1: Rs485 Serial Address

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ SW300 DIP # ► Serial Address ▼ OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF...

  • Page 27: Ccr Configuration

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ CCR Configuration The CCR is shipped with its configuration as specified when it was ordered, but may need to be reconfigured for different application (number of steps, for example).

  • Page 28: Configuration Dip Switch Settings

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ Configuration Dip Switch Settings Table 2 below shows the settings configured by control board switch SW1. CAUTION: Do not change current output switch setting. 10 kW and smaller CAUTION CCRs are only available with 6.6A output current.

  • Page 29: L-829 Monitor Enable

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ L-829 Monitor Enable L-829 models are configured with L-829 monitoring active. This monitoring can be disabled by its configuration switch or via the on display setup menu (to use the on display setup menu the L-829 DIP switch must be in the ON position).

  • Page 30: Operation

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ Operation Figure 6 shows the standard Switchgear Pro Power Premium CCR controls and indicators on the front door panel (CCR control panel controls along with the circuit breaker actuator protrude through cutouts in the cabinet door), along with integral circuit breaker on/off actuator.

  • Page 31: Local Control Rotary Switch

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ Local Control Rotary Switch The local control rotary switch is used to command the CCR into various brightness steps from the front panel or to place it into remote control mode to accept remote commands.

  • Page 32: Home Screen

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ Figure 7: Display Home Screen 8.3.1 Home Screen The home screen displays basic operating information. There are two panels, home slots 0 and 1, which can be set by the user.

  • Page 33: Main Menu

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ 8.3.2 Main Menu The CCR Main Menu (see Figure 7), provides access to additional sub menus and informative / configuration screens.

  • Page 34: Help Menu

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ 8.3.3 Help Menu The Help Menu provides service tips, L829 help and contact information. Figure 10: Help Menu 8.3.4 Status Menu 8.3.4.1 Status Summary Open the MAIN MENU from the home screen;...

  • Page 35: Alcms Port Status

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ 8.3.4.2 ALCMS Port Status Open the MAIN MENU from the home screen; select the STATUS tab, then ALCMS tab to view communication port status.

  • Page 36: View Data

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ e. COMM: Internal communication with High Voltage Unit f. MANUAL MEASURE: Trigger insulation measurement g. SELF TEST: Trigger High Voltage Unit internal test 8.3.5 View Data 8.3.5.1 Output Data View Output Voltage, Current, Power, VA, Frequency and Power Factor.

  • Page 37: Operating Hours

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ Figure 15: Display Input Data 8.3.5.3 Operating Hours View total operating hours and step operating time. Open the MAIN MENU from the home screen. Select the VIEW DATA tab, and then select OPERATING HOURS.

  • Page 38: Setup Menu

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ Figure 17: Display Internal Data 8.3.6 Setup Menu 8.3.6.1 CCR Name Entry Open the MAIN MENU from the home screen; select the SETUP tab, then CCR NAME tab to set the Name of the regulator.

  • Page 39: Set Date And Time

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ 8.3.6.2 Set Date and Time Open the MAIN MENU from the home screen. Select the SETUP tab, then SET TIME tab to set the time and date.

  • Page 40: Alcms Failsafe

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ 8.3.6.4 ALCMS Failsafe Open the MAIN MENU from the home screen. Select the SETUP tab, then ALCMS FAILSAFE tab to set the failsafe parameters.

  • Page 41: Alarms And Warnings

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ Figure 22: Insulation Test Setup c. Test Period; How often the test is performed (Hours:Minutes) d. Warn Level; Mega ohm level of resistance CCR Output to chassis ground e.

  • Page 42: Figure 23: Ccr Error Status

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ Figure 23: CCR Error Status...

  • Page 43: Diagnostics And Maintenance

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ Diagnostics and Maintenance CCR Safety DANGER: DANGER Turn electrical power to the CCR at its integral circuit breaker (CB1) before opening the CCR door and attempting servicing.

  • Page 44: Maintenance Tools

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ DANGER: DANGER Airfield series lighting circuits may be energized by other external sources. Prior to handling CCR output, check for the presence of voltage from output terminals to ground before working on airfield series circuit.

  • Page 45: Corrective Maintenance

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ 3. Check all wiring connections for loose connections and tighten as necessary. See Table 7 and 4. Table 8 of Section 9.12 for hardware torque values for input/line, input/ground, equipment ground and output/load torque values.

  • Page 46: Troubleshooting Guide

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ WARNING: The circuit cards contained in the CCR are static sensitive. Do not NOTICE remove or handle them without a static control wrist strap. Circuit boards should be stored in static sensitive bags.

  • Page 47: Figure 24: Power Troubleshooting Flowchart

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ Figure 24: Power Troubleshooting Flowchart Note, LEDs can be safely viewed by powering the control board with a DC supply.

  • Page 48: Control Board

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ Control Board This section is not intended to give component-level troubleshooting guidance, but to document its basic functions and indicators that may be helpful in troubleshooting. The control board microprocessor (MCU) executes all basic functions of the CCR.

  • Page 49: Table 3: Tb3 Contact Placement

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ COM – Common, NO – Normally Open, NC – Normally Close TB3 (see Figure 25) Table 3: TB3 Contact placement TB3 (see Figure 25) Standard L828 Standard L829...

  • Page 50: Control Board Diagnostic Indicators

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ 9.7.1 Control Board Diagnostic Indicators There are LED (Dxx) indicators associated with the major functions of the control board as shown in Figure 26.

  • Page 51: Control Board Relay Indicators "D11" To "D18

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ 9.7.6 Control Board Relay Indicators “D11” to “D18” There are LED indicators associated with each of the 8 control board relays as shown in Figure 27. Each blue LED is illuminated when its associated relay is energized and the normally open contact is closed.

  • Page 52: Display Board

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ Display Board The Display board microprocessor (MCU) executes all the touch commands and displays the CCR data. It receives all the CCR data via CAN BUS from the main control board.

  • Page 53: Reset Display Board Eeprom Parameters

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ j. Re-install cover on door over circuit boards. Close the CCR door and reapply input power. 9.8.2 Reset Display Board EEPROM Parameters In case needed, follow the steps below to reset display board EEPROM parameters.

  • Page 54: Megatrac F/O Adapter (Option M)

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ 9.8.3 Megatrac F/O Adapter (option M) For Megatrac operation the fiber optic adaptor (34340), must be connected to J302 on the display board (see Figure 28), and a fiber optic multi-mode cable must be connected between the fiber optic adapter and the high voltage unit located on the CCR top left above the horizontal rows of capacitors (see Figure 29).

  • Page 55: Terminal Board

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ Terminal Board The terminal board (34232) is a high voltage board that is designed to incorporate input wiring and operate the CCR contactor.

  • Page 56: Figure 31: Regulation Troubleshooting Flowchart

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ Figure 31: Regulation Troubleshooting Flowchart...

  • Page 57: Remote Control

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ 9.11 Remote Control The remote control consists of a series of optically isolated digital input lines and an internally regulated 24VDC power supply on the control board.

  • Page 58: Figure 32: Remote Control Troubleshooting Flowchart

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ Figure 32: Remote Control Troubleshooting Flowchart Note, to read values with cabinet door closed and cover on, wires need to be connected to terminal block positions that will be checked and then routed to the outside of the cabinet interior.

  • Page 59: Figure 33: Standard Wiring Diagram, Complete

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ Figure 33: Standard Wiring Diagram, Complete (See Figure 34 & Figure 35 for enlarged halves of this diagram)

  • Page 60: Figure 34: Standard Wiring Diagram, Part A

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ Figure 34: Standard Wiring Diagram, Part A...

  • Page 61: Figure 35: Standard Wiring Diagram, Part B

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ Figure 35: Standard Wiring Diagram, Part B...

  • Page 62: Recommended Torque Values For Ccr Hardware

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ 9.12 Recommended Torque Values for CCR Hardware REGULATOR TORQUE VALUES - SCREWS & BOLTS THREAD TORQUE SIZE MATERIAL VALUE 1/4-20 BRASS...

  • Page 63: Recommended Ccr Spare Parts

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ 9.13 Recommended CCR Spare Parts The number of recommended parts depends on the quantity of Switchgear PRO Power CCRs present at your airfield.

  • Page 64: Figure 36A: Ccr, Front View, Major Replaceable Parts

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ TRANSFORMER (T1), REF S-1 CUTOUT, P/N 30775 CABLES NOT INCLUDED OPTION "M" HIGH VOLTAGE UNIT, P/N T9006-93-13-00 POWER CABLE FOR HIGH VOLTAGE UNIT (NOT SHOWN), P/N1500101-1 FIBER OPTIC CABLES (NOT SHOWN), P/N 10056-2287...

  • Page 65: Figure 36B: Ccr, Side View 4-10 Kw, Major Replaceable Parts

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ INPUT LIGHTNING ARRESTOR (LA1), P/N 10047-885 OUTPUT LIGHTNING ARRESTORS (LA2 & LA3), P/N UHS03030A0D0A1A (3 kV) P/N UHS06040A0D0A1A (6 kV) CONTACTOR (K1), P/N 10047-1249 (60A), 4 - 20 kW...

  • Page 66: Figure 36C: Ccr, Side View 15-30 Kw, Major Replaceable Parts

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ INPUT LINE CURRENT TRANSFORMER (T7), P/N 34256 CONTACTOR (K1), P/N 32085 (90A), 30 kW CURRENT TRANSFORMER (T3), P/N 31374, 6.6A, 15-30 kW P/N 31394, 20A, 15-30 kW EMI CIRCUIT BOARD, P/N 34238...

  • Page 67: Figure 36D: Ccr, Door Panel, Major Replaceable Parts

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ MAIN CIRCUIT CARD, RED COLOR BUS ENGAGED INDICATOR LIGHT, REF P/N 34229 TOUCH SCREEN W/INTEGRAL CIRCUIT CARD, P/N 10047-3176 MAIN CIRCUIT CARD FUSES F1 &...

  • Page 68: 829 Monitor; Use And Display

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ L-829 Monitor; Use and Display L-829 monitoring provides sensing and alarms for the following FAA specified internal and external faults: 1) Loss of input power to the CCR.

  • Page 69: L-829 Setup And Calibration

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ Figure 37: L-829 Menu Tree 10.1 L-829 Setup and Calibration WARNING: Before entering setup data for L-829 functions, disable both LAMP IMPORTANT COUNT MODE and PERCENT MODE.

  • Page 70: First And Second Lamp Thresholds

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ 3) Lamps must be incandescent types. LED fixtures cannot be monitored accurately in lamp count mode. 4) No film disc cut-outs may be used The lamp out alarm has two alarm levels.
  • Page 71 DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ Press the POWER CALIBRATION START button. The button will change from START to ACTIVE while the CCR automatically detects and saves the field circuit power profile at the two maximum brightness steps.

  • Page 72: Lamp-Out Operation

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ Press the LAMP CALIBRATION START button. The button will change from START to ACTIVE while the CCR automatically detects and saves the field circuit power profile at the two maximum brightness steps.

  • Page 73: Figure 38: Lamp Out Error

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ Figure 38: Lamp Out Error After the additional number of user selected lamps has failed, “L829 ALARM” will reappear on the display.

  • Page 74: Service Menu; Use And Display

    Service menu should only be accessed by certified Crouse-Hinds Engineer or if instructed by Crouse- Hinds support team. Figure 39 shows the Service menu tree. WARNING: Please read this manual carefully and contact Eaton Crouse-Hinds technical support before accessing the service menu. Some IMPORTANT...

  • Page 75: Figure 39: Service Menu

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ Figure 39: Service Menu DANGER: Turn electrical power to the Constant Current Regulator (CCR) at its integral circuit breaker before enabling the service menu per DANGER this section or if opening the CCR door.

  • Page 76: Service Menu Dip Switch Settings

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ 11.1 Service menu DIP switch settings a. After verifying the CCR is de-energized and locked, open the CCR front door and locate SW1 on the main control board, see Figure 25 located on the door after the cover is removed.

  • Page 77: Shorting The Ccr Output

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ 11.2 Shorting the CCR Output Make sure the CCR output is shorted (as described below) before starting the calibration procedure or performing any of the overcurrent tests.

  • Page 78: Figure 41: Output Current Calibration

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ as reasonably close as you can get within a few hundredths of an Amp of the nominal 6.60A or 20A value we are aiming for. Note 0.01 = one hundredth. Typical results readings are 6.58 - 6.62 Amps or 19.98 –...

  • Page 79: Oc 5 And Oc 25 Test

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ WARNING: These tests should only be performed by a Crouse-Hinds certified engineer. Please contact Crouse-Hinds support for additional IMPORTANT information.

  • Page 80: Startup Current Rise Settings

    PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ WARNING: These setting should only be adjusted by an Eaton Crouse-Hinds IMPORTANT certified engineer for specific field condition. Please contact Crouse- Hinds support for additional information.

  • Page 81: Connecting The Ccr Output Back To A Field Circuit

    DOCUMENT 1222 REV. A Instruction Manual PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829 Series 82_SGSPR-480- _ _ - _ - _ DANGER: Turn electrical power to the Constant Current Regulator (CCR) at its integral circuit breaker before opening the CCR door. Shut DANGER OFF “External”...

  • Page 82: Maintenance Services

    Series 82_SGSPR-480- _ _ - _ - _ Maintenance Services Eaton Crouse-Hinds Airport Lighting has been performing services on CCRs for the past 40 years with currently over 100 years of accumulated experience. We offer premium service to our customers with the availability of our CCR Testing Program.

This manual is also suitable for:

Crouse-hinds pro power premium ccr-sgsCrouse-hinds pro power 829sgspr-480Crouse-hinds pro power 828sgspr-480

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