Tornado BD 20/11L Operation & Maintenance Manual
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Tornado BD 20/11L Operation & Maintenance Manual

Brush assist scrubber with lead acid batteries
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TORNADO INDUSTRIES, LLC
3101 WICHITA COURT
FORT WORTH, TX 76140
PHONE 800-VACUUMS
FAX 817-551-0719
WWW.TORNADOVAC.COM
Operations & Maintenance Manual
For Commercial Use Only
AUTOMATIC SCRUBBER
MODEL NO: TS120-S45-U
Form No. T-OM680L 05/2021 ©Tornado Industries, LLC. All rights reserved
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Summary of Contents for Tornado BD 20/11L

  • Page 1 TORNADO INDUSTRIES, LLC 3101 WICHITA COURT FORT WORTH, TX 76140 PHONE 800-VACUUMS FAX 817-551-0719 WWW.TORNADOVAC.COM Operations & Maintenance Manual For Commercial Use Only AUTOMATIC SCRUBBER MODEL NO: TS120-S45-U Form No. T-OM680L 05/2021 ©Tornado Industries, LLC. All rights reserved Save These Instructions...
  • Page 2 NOTES Within 30 days, to activate the warranty, go to; https://tornadovac.com/services/warranty-registration-form.aspx For warranty information go to www.tornadovac.com...

  • Page 3: Table Of Contents

    SUMMARY INTRODUCTORY COMMENT GENERAL RULES OF SAFETY Transfer Storage and disposal Correct use Maintenance TECHICAL SPECIFICATIONS LEGEND INSTRUMENT BOARD AND CONTROLS LEGEND MACHINE SYMBOLOGY ON THE MACHINE SYMBOLOGY ON THE MANUAL BEFORE USE Handling of the packed machine Unpacking of the machine Battery installation and setting of the battery type Battery recharger Batteries recharging...

  • Page 4: Introductory Comment

    Your new Tornado unit is a − Children shall not play with − In case of fire, use a powder high quality, precision-made the machine. based fire-extinguisher. Do not − Children cannot carry out product. All parts used in the use water.

  • Page 5: Techical Specifications

    “RECOMMENDED BRUSHES". − Do not take off the protections which require the use of tools for their removal. − Do not wash the machine with direct water, jets or with high water pressure nor with corrosive material. − Every 200 working hours have a machine check by an authorized service department.

  • Page 6: Legend Instrument Board And Controls

    INSTRUMENT BOARD AND CONTROLS 5. LEVERS MOVEMENT 1. SIGNAL LAMP CHARGE LEVEL BATTERIES 6. LEVER SOLUTION VALVE 2. SWITCH BRUSH MOTOR 7. LEVER SQUEEGEE LIFTING 3. SWITCH SUCTION MOTOR 8. PEDAL BRUSH BASE GROUP LIFTING 4. SIGNAL LAMP SOLUTION VALVE OPEN MACHINE 8.

  • Page 7: Symbology On The Machine

    SYMBOLOGY ON THE MACHINE Symbol denoting the solution valve. Indication of the maximum Indicates the solution valve lever. temperature of the solution detergent. It is placed near the charging hole of the solution tank. Symbol denoting the lifting of the Symbol denoting the charge level of squeegee.

  • Page 8: Before Use

    BEFORE USE because the inversion of polarity causes the HANDLING OF THE PACKED MACHINE damage of the electrical components. Before The machine is supplied with suitable packing the machine is supplied with power, check that foreseen for fork lift truck handling. the red cable is connected to the + pole of the The total weight is 205 lbs.

  • Page 9: Battery Recharger

    3. Do not take off the plug from the mains socket until the end of charge. At the end of the recharging, remove the plug from the mains socket. Strictly follow manufacturer/distributor indications for the maintenance and daily recharge of the batteries. All installation and maintenance operations must be executed by specialized staff, using suitable protection accessories.

  • Page 10: Batteries Charge Level Indicator

    Acting clockwise upon the two registers (5) it is BATTERIES CHARGE LEVEL INDICATOR possible to increase the bending of the rubber. Activating the push button of the brush (2) the Acting counterclockwise it is possible to signal lamp of the battery charge level (1) will decrease the rubber bending.

  • Page 11: Splash Guard Assembly

    SPLASH GUARD ASSEMBLY The two splash guards have to be assembled onto the brush base group. Insert the metal strips inside the suitable slots present on the rubber. Place the round hole at the flat extremity of the strip onto the screw placed in the front part of the brush base group.

  • Page 12: Floor Cleaning

    FLOOR CLEANING CONNECTION OF THE BATTERIES TO THE MACHINE Plug in the batteries connector (1) to the machine connector (2), placed in the rear part of the machine The capacity of the detergent solution tank is indicated in the technical data. Open the screw plug (1) placed in the rear left part of the machine and fill the detergent solution tank with clean water at a maximum temperature...

  • Page 13: Overflow Device

    EMPTYING DETERGENT SOLUTION To empty the detergent solution remained in the solution tank: 1. Bring the machine to an appropriate place for tanks draining. 2. Unscrew the solution tank cap (1). 3. Unscrew the exhaust plug (2). OVERFLOW DEVICE In order to avoid serious damages to the suction motor, the machine is equipped with a FORWARD MOVEMENT float that intervenes when the recovery tank is...

  • Page 14: Stop Of The Machine After Cleaning Operation

    STOPPING THE MACHINE AFTER CLEANING OPERATION Before executing any type of maintenance: 1. Close the solution valve lever (6) and check that the indicator of open solution valve (4) on the instrument board turns off. 2. Lift the brushes base acting upon the pedal (8).

  • Page 15: Brush Cleaning

    4. With the brush base in lifted position, turn the brush in its rotating sense, until it is released from the brush holder plate seat as indicated in the figure. WEEKLY MAINTENANCE The following figure shows the rotating sense REAR SQUEEGEE RUBBER REPLACEMENT for brush release.

  • Page 16: Squeegee Hose Cleaning

    3. Unscrew the solution filter (2) being careful not to lose or to damage the gasket. 4. Rinse with a water jet the solution tank. 5. Rinse the solution tank filter placed inside the exhaust plug, under the machine SQUEEGEE HOSE CLEANING Weekly, or in case of insufficient suction, it is necessary to check that the squeegee hose is not obstructed.

  • Page 17: Six-Monthly Maintenance

    1. Unscrew the knobs in the rear part of the brush base group from the extremity of the metal strips. The operation has to be carried out on both splash guards. 2. Unscrew the nut on the front part of the brush base group and take off the metal strips.

  • Page 18: The Brush Motor Does Not Work

    THE BRUSH MOTOR DOES NOT WORK 1. Verify that the switch (2) is on. 2. Activate the levers movement. 3. Check the charge level of the batteries: pressing the switch of the brush motor (2) the signal lamp of the battery charge level (1) comes on.

  • Page 19: Programmed Maintenance

    PROGRAMMED MAINTENANCE PERIODIC ORDINARY MAINTENANCE CHART INTERVENTION DAILY PERIODIC RECOVERY TANK CLEANING • SUCTION FILTER CLEANING SOLUTION TANK FILTER CLEANING • BRUSH CLEANING • BRUSH DISASSEMBLY AND CLEANING • SQUEEGEE CLEANING • FRONT SQUEEGEE RUBBER CHECK • REAR SQUEEGEE RUBBER CHECK •...

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Ts120-s45-u

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