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Fusion (Model XF)
Adjustment Casting Replacement
2015-03-11
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Technical Assistance: 1-(800)-727-8520
Manuals: hotronix.com/heat-press-manuals
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Included Parts:
1. Adjustment Casting Assembly
2. Hub Caps
3. Zip Ties
Required Tools:
4. Allen Wrenches (3/32" & 9/64")
5. Scissors
6. #2 Phillips Screwdriver
7. Flathead Screwdriver
8. 1/2" Combination Wrench
9. 5/16" Combination Wrench
CAUTION: Detach power cord before
proceeding
Page 1 of 15
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Summary of Contents for Stahls Hotronix Fusion XF
- Page 1 Fusion (Model XF) Adjustment Casting Replacement 2015-03-11 Included Parts: 1. Adjustment Casting Assembly 2. Hub Caps 3. Zip Ties Required Tools: 4. Allen Wrenches (3/32” & 9/64”) 5. Scissors 6. #2 Phillips Screwdriver 7. Flathead Screwdriver 8. 1/2” Combination Wrench 9.
- Page 2 Fusion (Model XF) Adjustment Casting Replacement 2015-03-11 Lower heater but do not lock into place, such that it rests gently on lower platen Loosen set screw in shaft of pressure adjustment knob and remove knob Remove 4 #8-32 x ½” Thumb Screws (right 2 shown) from underside of control housing using 9/32”...
- Page 3 Fusion (Model XF) Adjustment Casting Replacement 2015-03-11 Lift off control housing and lay it gently on left side of press Unplug ground wire (green with yellow stripe) from IEC inlet at rear of housing Unplug Black & White wires from Power Switch as shown to disconnect from Controller Technical Assistance: 1-(800)-727-8520...
- Page 4 Fusion (Model XF) Adjustment Casting Replacement 2015-03-11 Unplug 9-pin connector from Controller by squeezing sides to release locking clips Unplug 3-pin TRIAC connector from Controller by squeezing sides to release locking clips Unplug 4-pin Strain Gauge connector from Controller by depressing locking clip Technical Assistance: 1-(800)-727-8520 Manuals: hotronix.com/heat-press-manuals Page 4 of 15...
- Page 5 Fusion (Model XF) Adjustment Casting Replacement 2015-03-11 Unplug 10-pin I/O connector from Controller NOTE: Version 2 and prior Controllers use 25-pin D-sub connector Remove control housing and set aside Remove TRIAC and ground wire from casting by unscrewing 2 x #6-32 x ½” screws using #2 Phillips Screwdriver Technical Assistance: 1-(800)-727-8520 Manuals: hotronix.com/heat-press-manuals...
- Page 6 Fusion (Model XF) Adjustment Casting Replacement 2015-03-11 Cut Strain Gauge wires using Scissors NOTE: Leave at least 1.5” of wire on 25-pin connector for Controller V3.7 or below Loosen #6-32 x 1” screw using 5/16” Combination Wrench and remove cut Strain Gauge wires from sheathe and clamp, then re-tighten screw Remove handles by unscrewing 4x 1/4”-20 x...
- Page 7 Fusion (Model XF) Adjustment Casting Replacement 2015-03-11 Remove shoulder bolts using 3/16” Allen Wrench and ½” Combination Wrench Group Shoulder Bolt hardware together to avoid re-assembly issues, noting order Remove one Hub Cap by prying with Flathead Screwdriver Technical Assistance: 1-(800)-727-8520 Manuals: hotronix.com/heat-press-manuals Page 7 of 15...
- Page 8 Fusion (Model XF) Adjustment Casting Replacement 2015-03-11 Remove rear pin and unthread Pressure Adjustment Spindle completely Remove old Adjustment Casting and discard Place replacement Adjustment Casting into press and thread in Adjustment Spindle Technical Assistance: 1-(800)-727-8520 Manuals: hotronix.com/heat-press-manuals Page 8 of 15...
- Page 9 Fusion (Model XF) Adjustment Casting Replacement 2015-03-11 Re-insert existing rear pin Attach provided Hub Cap to rear pin and squeeze to secure NOTE: A clamp or vise may make this easier Attach pressure link on each side as shown: 1. Bearing housings onto link bearing 2.
- Page 10 Fusion (Model XF) Adjustment Casting Replacement 2015-03-11 Attach handles by screwing in 4x 1/4”-20 x 5/8” bolts using 5/32” Allen Wrench Install 2 Zip Ties to secure Strain Gauge cable, being sure to leave slack in cable as shown to allow for motion of adjustment casting Install ground wire and TRIAC flat side down using provided #6-32 x ½”...
- Page 11 Fusion (Model XF) Adjustment Casting Replacement 2015-03-11 Plug connectors into Controller as shown: 1. 9-pin connector 2. 3-pin TRIAC connector 3. 4-pin Strain Gauge connector 4. 10-pin I/O connector NOTE: For Version 2 and prior models, connect 25-pin D-sub adapter. Plug in White &...
- Page 12 Fusion (Model XF) Adjustment Casting Replacement 2015-03-11 Replace housing onto press and insert 4 #8-32 x ½” Thumb Screws (right 2 shown), tightening with 9/32” Allen Wrench Replace Pressure Adjustment Knob, aligning set screw with flat of shaft and tightening with 3/32”...
- Page 13 Fusion (Model XF) Adjustment Casting Replacement 2015-03-11 Press “GEAR” icon Press “SET UP” Type in password: JAGUAR2 (JAGUAR on older models) and press “ENTER” NOTE: do not use this password for anything besides this temperature calibration or warranty is void Press “CALIBRATION”...
- Page 14 Fusion (Model XF) Adjustment Casting Replacement 2015-03-11 Press “PLATEN PRESSURE CALIBRATION” Press “CALIBRATE” and wait for the Controller to dial into 2.5V and display the “SET MIN POINT” button at left Open press and adjust the Pressure Adjustment Knob until the voltage reads 2.7V when locked down Technical Assistance: 1-(800)-727-8520 Manuals: hotronix.com/heat-press-manuals...
- Page 15 Fusion (Model XF) Adjustment Casting Replacement 2015-03-11 While press is locked down at 2.7V, press “SET MIN POINT” Open press and adjust the Pressure Adjustment Knob until the voltage reads either 3.1V or 3.2V when locked down While press is locked down at 3.1V or 3.2V, press “SET MAX POINT”...
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