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Stahls Hotronix Fusion XF-IQ Manual

Adjustment casting

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Fusion (Model XF)
Controller V4.5 & TRIAC Replacement
Controller Replacement Guide
Fusion [Model XF-IQ]
2015-03-08
Fusion IQ ( XF/XRF/XRF2)
Adjustment Casting
1
Fusion (Model XF)
1. Required Tools: Paper Clip
Adjustment Casting Replacement
2015-03-11
5
1
2. CAUTION: Turn off power and detach power cord
8
9
10
3
Fusion (Model XF)
5
4
Temperature Probe Replacement
2015-12-22
3. Insert the Paper Clip into the small hole on either
2
1
side of the housing
4. Press in the Paper Clip until two clicks are heard:
the first click releases the Controller bezel and the
second click ejects it from the housing as shown
Technical Assistance: 1-(800)-727-8520
Manuals: hotronix.com/heat-press-manuals
3
2
6
7
12
14
2
13
11
8
6
7
3
4
5
6
4
Included Parts:
5. Repeat the process on the other side of housing
1. Controller
2. Controller Overlay
3. Temperature strips
4. Zip ties
5. TRIAC
6. Adapter Harness (older models only)
7. 9-Pin Connector (where applicable)
Required Tools:
Included Parts:
8. Allen Wrenches (3/32" & 9/64")
1. Adjustment Casting Assembly
9. #2 Phillips Screwdriver
2. Hub Caps
10. #1 Phillips Screwdriver
6. Remove the old Controller and insert the new
3. Zip Ties
15
11. 2mm Precision Flathead Screwdriver
replacement Controller
12. Scissors
Required Tools:
13. Wire Cutters (9-pin repair only)
4. Allen Wrenches (3/32" & 9/64")
14. Wire Strippers (9-pin repair only)
5. Scissors
9
15. Permanent Marker (9-pin repair only)
6. #2 Phillips Screwdriver
7. Flathead Screwdriver
8. 1/2" Combination Wrench
9. 5/16" Combination Wrench
Included Parts:
1. Temperature Probe (P/N: 1-1272-1)
`
Required Tools:
2. Allen Wrenches (3/32", 9/64")
7
CAUTION: Detach power cord before
3. Needle-Nose Pliers
7. Press on the two latch points with your thumb until
proceeding
4. Scissors
a click is heard; if the Controller bezel does not sit
5. #2 Phillips Screwdriver
flush with the housing plastic, it has not latched
6. 2mm Precision Flathead Screwdriver
7. Electrical Tape
CAUTION: Detach power cord before
proceeding
CAUTION: Detach power cord before
proceeding
8. Plug in and turn on heat press to verify function
Lower heater but do not lock into place, such
that it rests gently on lower platen
1-800-727-8520
Page 1 of 1
www.hotronix.com
2018-04-26
1/8"
Page 1 of 13
Page 1 of 17

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Summary of Contents for Stahls Hotronix Fusion XF-IQ

  • Page 1 Fusion (Model XF) Controller V4.5 & TRIAC Replacement Controller Replacement Guide 1-800-727-8520 Page 1 of 1 Fusion [Model XF-IQ] 2015-03-08 Fusion IQ ( XF/XRF/XRF2) www.hotronix.com 2018-04-26 Adjustment Casting Fusion (Model XF) Included Parts: 1. Required Tools: Paper Clip 5. Repeat the process on the other side of housing Adjustment Casting Replacement 1.
  • Page 2 Fusion (Model XF) Controller V4.5 & TRIAC Replacement Controller Replacement Guide 1-800-727-8520 Page 1 of 1 Fusion [Model XF-IQ] 2015-03-08 Fusion (Model XF) Fusion IQ ( XF/XRF/XRF2) www.hotronix.com 2018-04-26 Adjustment Casting Adjustment Spindle Replacement 1. Required Tools: Paper Clip 5. Repeat the process on the other side of housing 2015-10-26 Included Parts: 1.
  • Page 3 Fusion (Model XF) Lift off control housing and lay it gently on Controller V4.5 & TRIAC Replacement left side of press Controller Replacement Guide 1-800-727-8520 Page 1 of 1 Fusion [Model XF-IQ] 2015-03-08 Fusion IQ ( XF/XRF/XRF2) www.hotronix.com 2018-04-26 Adjustment Casting Lift off control housing and lay it gently on left side of press 1.
  • Page 4 Fusion (Model XF) Controller V4.5 & TRIAC Replacement Controller Replacement Guide Fusion [Model XF-IQ] 1-800-727-8520 Page 1 of 1 2015-03-08 Fusion IQ ( XF/XRF/XRF2) www.hotronix.com 2018-04-26 Adjustment Casting 1. Required Tools: Paper Clip 5. Repeat the process on the other side of housing Included Parts: Disconnect the Wires from the power board and remove the housing.
  • Page 5 NOTE: Version 2 and prior Controllers use 25-pin D-sub connector Fusion (Model XF) Controller V4.5 & TRIAC Replacement Controller Replacement Guide Fusion [Model XF-IQ] 1-800-727-8520 Page 1 of 1 2015-03-08 Fusion IQ ( XF/XRF/XRF2) www.hotronix.com 2018-04-26 Adjustment Casting 1. Required Tools: Paper Clip 5.
  • Page 6 Fusion (Model XF) Controller V4.5 & TRIAC Replacement Controller Replacement Guide 1-800-727-8520 Page 1 of 1 Fusion [Model XF-IQ] 2015-03-08 Fusion (Model XF) Fusion IQ ( XF/XRF/XRF2) www.hotronix.com 2018-04-26 Adjustment Casting Adjustment Casting Replacement 2015-03-11 1. Required Tools: Paper Clip 5.
  • Page 7 Fusion (Model XF) Controller V4.5 & TRIAC Replacement Controller Replacement Guide 1-800-727-8520 Page 1 of 1 Fusion [Model XF-IQ] 2015-03-08 Fusion IQ ( XF/XRF/XRF2) www.hotronix.com 2018-04-26 Adjustment Casting Fusion (Model XF) Adjustment Casting Replacement 1. Required Tools: Paper Clip 5. Repeat the process on the other side of housing Included Parts: 2015-03-11 1.
  • Page 8 Fusion (Model XF) Controller V4.5 & TRIAC Replacement Controller Replacement Guide 1-800-727-8520 Page 1 of 1 Fusion [Model XF-IQ] 2015-03-08 Fusion (Model XF) Fusion IQ ( XF/XRF/XRF2) www.hotronix.com 2018-04-26 Adjustment Casting Adjustment Casting Replacement 2015-03-11 1. Required Tools: Paper Clip 5.
  • Page 9 Fusion (Model XF) Controller V4.5 & TRIAC Replacement Controller Replacement Guide 1-800-727-8520 Page 1 of 1 Fusion [Model XF-IQ] 2015-03-08 Fusion (Model XF) Fusion IQ ( XF/XRF/XRF2) www.hotronix.com 2018-04-26 Adjustment Casting Adjustment Casting Replacement 2015-03-11 1. Required Tools: Paper Clip 5.
  • Page 10 Fusion (Model XF) Controller V4.5 & TRIAC Replacement Controller Replacement Guide 1-800-727-8520 Page 1 of 1 Fusion [Model XF-IQ] 2015-03-08 Fusion IQ ( XF/XRF/XRF2) www.hotronix.com 2018-04-26 Adjustment Casting 1. Required Tools: Paper Clip 5. Repeat the process on the other side of housing Reconnect the Wires to the power board.
  • Page 11 2. 3-pin TRIAC connector 4. 10-pin I/O connector 3. 4-pin Strain Gauge connector Fusion (Model XF) 4. 10-pin I/O connector NOTE: For Version 2 and prior models, Controller V4.5 & TRIAC Replacement Controller Replacement Guide connect 25-pin D-sub adapter. 1-800-727-8520 Page 1 of 1 Fusion [Model XF-IQ] 2015-03-08...
  • Page 12 Fusion (Model XF) Controller V4.5 & TRIAC Replacement Controller Replacement Guide 1-800-727-8520 Page 1 of 1 Fusion [Model XF-IQ] 2015-03-08 Fusion IQ ( XF/XRF/XRF2) www.hotronix.com 2018-04-26 Adjustment Casting Fusion (Model XF) Adjustment Casting Replacement 1. Required Tools: Paper Clip 5. Repeat the process on the other side of housing Included Parts: 2015-03-11 1.
  • Page 13 Fusion (Model XF) Controller V4.5 & TRIAC Replacement Controller Replacement Guide 1-800-727-8520 Page 1 of 1 Fusion [Model XF-IQ] 2015-03-08 Fusion IQ ( XF/XRF/XRF2) www.hotronix.com 2018-04-26 Adjustment Casting 1. Required Tools: Paper Clip 5. Repeat the process on the other side of housing Included Parts: To Calibrate the Pressure 1.