Wood-mizer MKI for Pre-97 Sawmills Safety, Installation, Operation, Maintenance And Parts
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Wood-mizer MKI for Pre-97 Sawmills Safety, Installation, Operation, Maintenance And Parts

Wood-mizer MKI for Pre-97 Sawmills Safety, Installation, Operation, Maintenance And Parts

Debarker option
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Debarker Option
Safety, Installation, Operation,
Maintenance & Parts Manual
MKI for Pre-97 Sawmills rev. A.00 - D.04
Safety is our #1 concern! Read and understand
all safety information and instructions before oper-
ating, setting up or maintaining this machine.
April 1998
Form #690

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Summary of Contents for Wood-mizer MKI for Pre-97 Sawmills

  • Page 1 Debarker Option Safety, Installation, Operation, Maintenance & Parts Manual MKI for Pre-97 Sawmills rev. A.00 - D.04 Safety is our #1 concern! Read and understand all safety information and instructions before oper- ating, setting up or maintaining this machine. April 1998...

  • Page 2: Table Of Contents

    Table of Contents Section-Page SECTION 1 SAFETY Installation and Maintenance..............1-1 Operation and Towing................1-2 SECTION 2 DEBARKER INSTALLATION Debarker Frame Mounting Holes............2-2 Debarker Control Mounting Holes............2-3 Debarker Control Installation ..............2-4 Debarker Installation ................2-6 Lower Harness Installation..............2-10 Upper Harness Installation ..............2-21 SECTION 3 ALIGNMENT 2-25 SECTION 4...
  • Page 3 Table of Contents Section-Page SECTION 5 ELECTRICAL INFORMATION Electrical Symbol Diagram ..............4-1 Electrical Component List..............4-2 SECTION 6 DEBARKER PARTS Mount/Lock Pin Assembly..............5-1 Rev. D.03+ Mount/Lock Pin Assembly..............5-2 Rev. B.00 - D.02 Mount/Lock Pin Assembly..............5-4 Rev. A.00 Frame Assembly..................5-5 Rev. B.00+ Frame Assembly..................5-7 Rev.

  • Page 4: Safety

    Safety Installation and Maintenance SECTION 1 SAFETY This symbol calls your attention to instructions concerning your personal safety. Be sure to observe and follow these instructions. This symbol accompanies a signal word. The word DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

  • Page 5: Operation And Towing

    OFF position, remove the negative battery ter- minal from the battery post. DO NOT continue to operate the mill if the main key switch does not control debarker operation. Doing so could result in serious injury. Call Wood-Mizer customer service for more information. Safety MKI96DB98doc011711...

  • Page 6: Debarker Installation

    Debarker order and find that you need them, call Wood-Mizer Customer Service at 1-800-525-8100. Do not proceed with Debarker installation or further operation until your mill is equipped with the correct up/down chains.

  • Page 7: Debarker Frame Mounting Holes

    Debarker Installation Debarker Frame Mounting Holes Debarker Frame Mounting Holes IMPORTANT! Later sawmills are equipped with pre-drilled Debarker mounting holes. Verify hole locations before beginning Debarker installation. Proper hole location is imperative for safe and effective Debarker operation. Five holes in the sawmill saw head are required to mount Rev. A.00 - D.02 debarkers. Seven holes in the sawmill saw head are required to mount Rev.

  • Page 8: Debarker Control Mounting Holes

    Debarker Installation Debarker Control Mounting Holes Debarker Control Mounting Holes See Figure 2-2. The model and age of your sawmill will determine where you need to install the debarker control. If you have a standard mill manufactured after June 1996, or any super series mill, use the location D on the motor support tube shown in the main portion of the figure.

  • Page 9: Debarker Control Installation

    Debarker Installation Debarker Control Installation Debarker Control Installation NOTE: Loose installation hardware is located in the bag assembly. 1. Assemble the control box to location D (or alternate location D, as determined by mill type). 2. If you have a standard sawmill manufactured after LT30 rev. F6, LT40 rev. F7, or LT30HD/40HD rev.
  • Page 10 Debarker Installation Debarker Control Installation If you have a standard sawmill manufactured prior to LT30 rev. F6, LT40 rev. F7, or LT30HD/40HD rev. F9: See Figure 2-4. Install the four 1/4" SAE flat washers and vibration isolators to the control box and tighten by hand.

  • Page 11: Debarker Installation

    Debarker Installation Debarker Installation Debarker Installation NOTE: You will not use all components of the debarker bag assembly during installation. Excess hardware is included to cover all possible mill variations and needs. Rev. A.00 - D.02 Only: 3. Assemble the debarker to the sawmill saw head. Align the mounting block holes and the holes in the sawhead at location B.
  • Page 12 Debarker Installation Debarker Installation Rev. D.03 Only: 1. Open the middle blade housing cover. Remove the four pre-installed bolts and nuts from the debarker frame mounting blocks. 2. Assemble the debarker to the sawmill saw head. Align the mounting block holes and the holes in the saw head.
  • Page 13 Debarker Installation Debarker Installation 3. Assemble the debarker cutting head to the mount plate on the frame. Use the two provided U-bolts, 5/16” split lock washers and 5/16-18 hex nuts to secure in place. See Figure 2-7. Install the flexible guard and guard bracket to the pivot arm guard bracket.
  • Page 14 Debarker Installation Debarker Installation 4. Install the spring arm assembly to the debarker in/out pulley using the 3/8-16 x 1 3/4" hex head bolt, two flat washers, and two lock nuts provided. 5. Remove the idle-side blade housing cover. Align the two holes in the spring arm bracket with the two holes in the top of the saw head blade housing.

  • Page 15: Lower Harness Installation

    IMPORTANT! Avoid pinch and pivot points, unnecessary wire bending and open spaces where the wire could get caught by a log, etc. If you have any questions, call Wood-Mizer customer service. Debarker Installation MKI96DB98doc011711 2-10...
  • Page 16 Debarker Installation Lower Harness Installation Rev. A.00 Debarker Only: 1. Locate the lower motor harness on the debarker control box. Route the lower harness under and around the sawmill motor mount using provided clamps and 1/4-20 x 7/8” hex head grade 2 bolts as needed. Then route the harness between the debarker pivot arm and the c-frame as shown.
  • Page 17 Debarker Installation Lower Harness Installation See Figure 2-11. 3. Cut the red drive motor wire so it is 1” shorter than the black drive motor wire, strip the end, and install a provided 1/4” male quick connect terminal. This will allow the wires to be neatly bundled together and wrapped later.
  • Page 18 Debarker Installation Lower Harness Installation 5. Form the drive motor wire tubing in a loop as shown. Use two of the provided wire ties to attach the tubing to the side of the drive motor. See Figure 2-12. 3H0212 Clamp tubing at Location D Secure tubing to lower...
  • Page 19 Debarker Installation Lower Harness Installation 9. Making sure to leave the loop, use provided clamps and 1/4-20 x 7/8” hex head bolts to secure the lower harness to the pivot arm at locations E and F and G as shown. See Figure 2-13.
  • Page 20 Debarker Installation Lower Harness Installation 14. Connect the ring terminals to motor terminal A using a supplied 1/4-20 self-locking nut. IMPORTANT! Make sure that the ring terminals do not touch motor body. 15. Route the red motor wire from the lower harness and the red wire from the warning horn through one of the provided rubber boots.
  • Page 21 Debarker Installation Lower Harness Installation Rev. B.00 - C.01 Debarker Only: 1. Locate the lower motor harness on the debarker control box. Route the lower harness under and around the sawmill motor mount using provided clamps and 1/4-20 x 7/8” hex head grade 2 bolts as needed.
  • Page 22 Debarker Installation Lower Harness Installation 2. Install the provided 20" piece of tubing over the red and black debarker pivot arm drive motor wires. 3. Route the cable underneath the spring arm, through the cable clamp, to the split in the control box cable.
  • Page 23 Debarker Installation Lower Harness Installation 6. Connect the red drive motor wire to the red lower harness wire. Connect the black drive motor wire to the black lower harness wire. 7. Wrap the wire connections with electrical tape. Route the lower harness through the cable clamp on the vertical frame tube.
  • Page 24 Debarker Installation Lower Harness Installation 8. Route the cable down through the bottom cable clamp and to the blade motor terminals. 9. Route the warning bell wires along the cable and secure with a tie wrap. Use a provided wire tie to secure the bell wires to the lower harness approximately 3" from the motor ter- minals as shown.
  • Page 25 Debarker Installation Lower Harness Installation 12. Strip the end of the black motor wire and install a 1/4” 8 gauge ring terminal. Strip the end of the black warning bell wire and install a 1/4” 14-16 gauge ring terminal. To install the 14-16 gauge ring terminal, fold the stripped end of the wire over the insulation, install the ring terminal and crimp in place.

  • Page 26: Upper Harness Installation

    If you have any questions, call Wood-Mizer customer service. Find the upper power harness on the debarker control box. The upper power harness routing will differ from mill to mill.
  • Page 27 Debarker Installation Upper Harness Installation 6. Route the small black debarker control wire to the T-tap terminal and cut excess wire and sleeving length as needed. Connect the supplied blue male quick connect terminal to the end of the small black debarker wire and plug the quick connect into the T-tap terminal. See Figure 2-19.
  • Page 28 Debarker Installation Upper Harness Installation See Figure 2-20. Black/pink fuel solenoid valve wire 3H0322 FIG. 2-20 E15HP/E20HP/E25HP MILLS DANGER! On electric mills, hazardous voltage inside the disconnect box, starter box, and at the electric motor can cause shock, burns, or death. Disconnect and lock out power! Follow all applicable electrical codes.
  • Page 29 OFF position, remove the negative battery ter- minal from the battery post. DO NOT continue to operate the mill if the main key switch does not control debarker operation. Call Wood-Mizer customer service for more information. Debarker Installation MKI96DB98doc011711...

  • Page 30: Alignment

    Debarker Installation SECTION 3 ALIGNMENT DANGER! Before performing any service to this equip- ment, turn the key to the OFF (0) position and remove the key. Failure to do so will result in serious injury or death. The debarker blade should be aligned to the sawmill blade to insure proper operation. The debarker blade should be parallel with and aligned vertically with the sawmill blade.
  • Page 31 Debarker Installation See Figure 3-1. Loosen mounting bolts to tilt debarker frame After debarker frame is aligned, tighten set screws 3H0581 FIG. 3-1 3. Clip the blade guide alignment tool to the sawmill blade. Make sure the tool lies flat on the blade and does not contact a tooth that could cause it to angle.
  • Page 32 Debarker Installation See Figure 3-2. Alignment tool 3H0239 Half debarker blade thickness Sawmill blade Debarker blade FIG. 3-2 4. Check the height of the debarker blade against the alignment tool. The bottom edge of the tool should align with the center of the debarker blade. To adjust the blade up or down, loosen the debarker head U-bolts.
  • Page 33 Debarker Installation See Figure 3-3. FIG. 3-3 To adjust, loosen the cutting head U-bolts and pivot the head. Be sure to maintain the height adjustment made in the previous step. Retighten the U-bolts. Rev. D.03+ Only 6. Insert the key and use the debarker in/out switch to move the debarker all the way out. Turn the key to OFF (0) and remove the key.

  • Page 34: Operation And Maintenance

    Operation and Maintenance Locking Pin Operation SECTION 4 OPERATION AND MAINTENANCE Locking Pin Operation 1. Before towing the sawmill, engage the travel locking pin to prevent the debarker from swinging freely during towing. To do this, run the debarker all the way in. 2.

  • Page 35: Control Overview

    Operation & Maintenance Control Overview Control Overview The Debarker Option allows you to remove bark from logs ahead of the bandsaw blade. This prevents the bandsaw blade from contacting dirt, sand, or other debris in the bark that can dull the blade. See Figure 4-2.

  • Page 36: Operation

    Operation & Maintenance Operation Operation DANGER! Make sure all guards and covers are in place and secured before operating the debarker option. Failure to do so may result in serious injury. DANGER! Keep all persons out of the path of moving equipment when operating the debarker.
  • Page 37 Operation & Maintenance Operation IMPORTANT! Should the carriage be returned before the debarker has been pivoted out of the way of the log, the debarker is designed to pivot upwards. If this happens, con- tinue to SLOWLY return the carriage; or stop, pivot the debarker out and then return the carriage.

  • Page 38: Maintenance

    Operation & Maintenance Maintenance Maintenance DANGER! Before performing any service to this equip- ment, turn the key to the OFF (0) position and remove the key. Failure to do so will result in serious injury or death. 1. Lubricate the two or three pivot joints with a NLGI #2 grade lithium grease every 40 hours of operation (third fitting added to travel pin block 11/07).
  • Page 39 Operation & Maintenance Maintenance 3. Periodically check the debarker blade. Align or replace as needed. WARNING! Before replacing the debarker blade, move the sawmill blade guide arm in front of the sawmill blade to cover the blade teeth. Failure to do so may result in serious injury or death.

  • Page 40: Troubleshooting

    Operation & Maintenance Troubleshooting Troubleshooting DANGER! Before performing any service to this equip- ment, turn the key to the OFF (0) position, remove the key, and disconnect the sawmill battery ground terminal. Failure to do so will result in serious injury or death. PROBLEM CAUSE SOLUTION...
  • Page 41 Operation & Maintenance Troubleshooting Debarker will not shut off. Solenoid is stuck closed. Replace solenoid. IN/OUT Motor does not Drive belt too loose Tighten enough to allow movement. move IN or OUT DO NOT OVER-TIGHTEN. Switch not working prop- Check wiring to switch for loose connections. If erly wiring looks OK, replace switch.

  • Page 42: Electrical Information

    Electrical Information Electrical Symbol Diagram SECTION 5 ELECTRICAL INFORMATION Electrical Symbol Diagram FIG. 5-1 MKI96DB98doc011711 Electrical Information...

  • Page 43: Electrical Component List

    Electrical Information Electrical Component List Electrical Component List Manufacturer Manufacturer Wood-Mizer Description Part No. Part No. 1648-009-050-006 Mechanical Products, Inc. 021256 Breaker, 50 Amp Manual Reset Panel Mount Cir- cuit (Revision B+) CH-30407-50 Cole Hersee E20432 Breaker, 50 Amp Manual Reset Circuit (Revision...
  • Page 44 Electrical Information Electrical Wiring Diagram FIG. 5-2 MKI96DB98doc011711 Electrical Information...

  • Page 45: Debarker Parts

    Debarker Parts Mount/Lock Pin Assembly SECTION 6 DEBARKER PARTS Mount/Lock Pin Assembly Rev. D.03+ 3H0584B-9 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. PIVOT KIT, DEBARKER MOUNT 021284 Mount Weldment, Debarker Frame Pivot 021282 Bolt, 3/8-16 x 5” Hex Head F05007-5 Nut, 3/8-16 Hex Nylon Lock F05010-10...

  • Page 46: Mount/Lock Pin Assembly

    Debarker Parts Mount/Lock Pin Assembly Mount/Lock Pin Assembly Rev. B.00 - D.02 3H0576-2 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. PIVOT KIT, DEBARKER MOUNT 021284 Mount Weldment, Debarker Pivot 021282 Bolt, 3/8-16 x 5” Hex Head F05007-5 Nut, 3/8-16 Hex Nylon Lock F05010-10 Fitting, 1/4-28 Grease...
  • Page 47 Debarker Parts Mount/Lock Pin Assembly Replaces 3/8-16 x 4” socket head cap screw (F05005-103) originally supplied until 9/96. Mount kit upgraded with four-bolt mount 4/98. See Section 6.1. Mount pad 016048 added to prevent loss of debarker alignment caused by mount pivoting during operation (Rev. D.02). Mount may also be upgraded to four-bolt design (See Section 6.1).

  • Page 48: Rev. A.00

    Debarker Parts Mount/Lock Pin Assembly Mount/Lock Pin Assembly Rev. A.00 3H0217-1 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. MOUNT ASSEMBLY, DEBARKER PIVOT 021140 Block, Pivot Tube Mount 021142 Screw, 3/8-16 x 4” Socket Head F05005-103 Nut, 3/8-16 Hex Nylon Lock F05010-10 Fitting, 1/4-28 Grease P05060...

  • Page 49: Frame Assembly

    Debarker Parts Frame Assembly Frame Assembly Rev. B.00+ 3H0576-3 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. ARM WELDMENT, UPPER FRAME 021270 FRAME WELDMENT, DEBARKER 021199 PIN, DEBARKER FRAME PIVOT 021196 RING, 5/8” OUTSIDE RETAINING F04254-2 Debarker Parts MKI96DB98doc011711...
  • Page 50 Debarker Parts Frame Assembly SPRING, DEBARKER 021185 FITTING, 1/4-28 GREASE P05060 SCREW, 1/4-28 X 1/4” SOCKET HEAD F05005-106 WASHER, .40 X 1.44 X .18 021276 WASHER, 3/8” SPLIT LOCK F05011-4 BOLT, 3/8-16 X 3/4” HEX HEAD GRADE 2 F05007-27 WRENCH, DEBARKER BLADE 021146 U-BOLT, DEBARKER 021176...

  • Page 51: Frame Assembly

    Debarker Parts Frame Assembly Frame Assembly Rev. A.00 3H0217-2 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. FRAME WELDMENT, DEBARKER 021198 SPRING, DEBARKER 021185 PIN WELDMENT, DEBARKER PIVOT 021175 WASHER, 3/8” SPLIT LOCK F05011-4 BOLT, 3/8-16 X 3/4” HEX HEAD GRADE 2 F05007-27 FITTING, 1/4-28 GREASE P05060...
  • Page 52 Debarker Parts Frame Assembly SCREW, 1/4-28 X 1/4” SOCKET HEAD F05005-106 U-BOLT, DEBARKER 021176 WASHER, 5/16" SPLIT LOCK F05011-13 NUT, 5/16-18 HEX F05010-17 WRENCH, DEBARKER BLADE 021146 GUARD, FLEXIBLE 021232 BRACKET, GUARD 021231 DECAL, DEBARKER GUARD 015849 WASHER, 1/4” SAE FLAT F05011-11 WASHER, 1/4"...

  • Page 53: In/Out Motor Drive Assembly

    Debarker Parts In/Out Motor Drive Assembly In/Out Motor Drive Assembly Rev. B.00+ 3H0576-4 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. MOTOR, 53:1 GEAR P09698-1 Housing, Klauber Motor End P12756 Gear Kit, Klauber Gear Motor Replacement P12569 Brush Kit, Gear Motor Replacement P12800 Shaft Kit, Klauber Gear Motor Replacement 009695...

  • Page 54: In/Out Motor Drive Assembly

    Debarker Parts In/Out Motor Drive Assembly WASHER, #10-24 SAE FLAT F05011-18 WASHER, #10 SPLIT LOCK F05011-20 SCREW, #10-32 X 1/2” SOCKET HEAD F05004-79 PULLEY, GEAR MOTOR 016181 SCREW, 1/4-20 X 3/8” CUP POINT SOCKET SET F05005-47 BELT, 4L300 V 021183 PULLEY ASSEMBLY, DRIVEN 021273 Bushing, Flanged Bronze...

  • Page 55: Rev. A.00

    Debarker Parts In/Out Motor Drive Assembly In/Out Motor Drive Assembly Rev. A.00 3H0217-3 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. MOTOR, 53:1 GEAR P09698-1 Housing, Klauber Motor End P12756 Debarker Parts MKI96DB98doc011711 5-11...
  • Page 56 Debarker Parts In/Out Motor Drive Assembly Gear Kit, Klauber Gear Motor Replacement P12569 Brush Kit, Gear Motor Replacement P12800 Shaft Kit, Klauber Gear Motor Replacement 009695 WASHER, #10-24 SAE FLAT F05011-18 WASHER, #10 SPLIT LOCK F05011-20 SCREW, #10-32 X 1/2” SOCKET HEAD F05004-79 PULLEY, GEAR MOTOR 016181...

  • Page 57: Blade Motor & Horn Assembly

    Debarker Parts Blade Motor & Horn Assembly Blade Motor & Horn Assembly 3H0218B DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. HEAD ASSEMBLY, DEBARKER CUTTING 021204 Head Weldment, Debarker Cutting 021162 Debarker Parts MKI96DB98doc011711 5-13...
  • Page 58 Debarker Parts Blade Motor & Horn Assembly Shaft Assembly, Arbor Bearing Replacement 021297 Bearing, 5/8” x 1.5748” x .4724” P06030-1 Shaft, Debarker Arbor 021202 Shim, .025 Arbor 015742 Cover Weldment, Debarker Motor Pulley 021152 Bolt, 1/4-20 x 2 1/4” Hex Head Grade 2 F05005-32 Washer, 5/8”...

  • Page 59: Debarker Control Box Assembly

    Debarker Parts Debarker Control Box Assembly Debarker Control Box Assembly Rev. B.00+ 3H0233 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. CONTROL ASSEMBLY, DEBARKER 014438 Box Weldment, Debarker Control] 021219 Grommet, 5/8” ID Rubber P11764 Panel Assembly, Debarker Front Control 014465 Panel, Debarker Front 021224...

  • Page 60: Debarker Control Box Assembly

    Debarker Parts Debarker Control Box Assembly Bolt, 1/4-20 x 1” Hex Head Grade 2 (for Standard Sawmill) F05005-38 Bolt, 1/4-20 x 2 3/4” Hex Head Grade 2 (for Super Sawmill) F05005-92 Bracket, Debarker Control Box Mount 021223 Panel Assembly, Debarker Rear Control 021233 Panel Weldment, Debarker Rear Control 021241...

  • Page 61: 6.10 Debarker Control Box Assembly

    Debarker Parts Debarker Control Box Assembly 6.10 Debarker Control Box Assembly Rev. A.00 3H0219 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. CONTROL ASSEMBLY, DEBARKER 021217 Box Weldment, Debarker Control 021219 Grommet, 5/8” ID Rubber P11764 Panel Assembly, Debarker Front Control 021225 Panel Weldment, Debarker Front 021246...
  • Page 62 Debarker Parts Debarker Control Box Assembly Panel Weldment, Debarker Rear Control 021241 Solenoid, Debarker 021247 Relay, 40 Amp 12 Volt Coil 021238 Gasket, Debarker Control Panel 021234 Nut, 1/4-20 Self-Locking Hex F05010-9 Harness Assembly, Debarker Power Wiring 014461 Harness Assembly, Debarker Motor Wiring 014462 Bag Assembly, Debarker Fastener 014463...

  • Page 63: 6.11 Debarker Support Plate Retrofit

    Debarker Parts Debarker Support Plate Retrofit 6.11 Debarker Support Plate Retrofit DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. PLATE KIT, DEBARKER SUPPORT 021280 Plate, Debarker Support 021279 Screw, 4-40x5/8 Slotted Round F05004-49 Bolt, 1.4-20 x 3/4" Hex Head FT F05005-1 Bolt, 1/4-20 x 2 1/2"...

  • Page 64: 6.12 Spring Rod Assembly

    Debarker Parts Spring Rod Assembly 6.12 Spring Rod Assembly 3H0576-5 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. ROD ASSEMBLY, SPRING 021226 Rod Weldment, Spring Arm 021179 Spring, .72” x 12 1/2” x .080” Compression 021186 Bolt, 3/8-16 x 1 1/4” Hex Head Grade 2 F05007-2 Nut, 3/8-16 Hex Lock F05010-25...

  • Page 65: Index

    INDEX alignment 2-25 safety installation & maintenance operation & towing electrical information component list symbol diagram (non-remote) troubleshooting wiring diagrams (non-remote) installation control box control box mounting holes debarker frame mounting holes lower harness 2-10 upper harness 2-21 maintenance operation control overview locking pin replacement parts...

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