Graco IniFlex Instructions-Parts List Manual

Modular proportioner components

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Instructions-Parts
IniFlex
Modular Proportioner Components
®
Modular ProMix
Proportioner components used for color/catalyst change or
proportioning of plural components for industrial coatings. For professional use only.
IniFlex Components
300 psi (2 MPa, 20 bar) Maximum Fluid Working
Pressure
See page 3 for model information.
Important Safety Instructions
Read all warnings and instructions in this
manual and in the meter, regulator, valve,
and quick connect manuals before using
the equipment. Save all instructions.
3A8637B
EN

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Summary of Contents for Graco IniFlex

  • Page 1 ® Modular ProMix Proportioner components used for color/catalyst change or proportioning of plural components for industrial coatings. For professional use only. IniFlex Components 300 psi (2 MPa, 20 bar) Maximum Fluid Working Pressure See page 3 for model information. Important Safety Instructions...
  • Page 2: Table Of Contents

    California Proposition 65 ....29 Assemble a Color Change Stack..12 Graco Standard Warranty ....30 Related Manuals...
  • Page 3: Model Number Matrices

    (1 digit) The IniFlex Plug (FXCCxxxxC) is a disposable shipping plug. It’s removal allows connection # of Valves 18 # of Valves 18 IniFlex Plug with other IniFlex components. # of Valves 17 # of Valves 17 Quick Socket S...
  • Page 4: Dose/Mix Manifold Model Numbers

    Model Number Matrices Dose/Mix Manifold Model Numbers (See manual 312781 for operation and parts.) Features IniFlex Base FXMMAX Number A Side Dump B Side Dump FXMM (1 digit) (1 digit) Dump None None Assembly A Side B Side Dump Dump...
  • Page 5: Auto Gun Model Numbers

    The T connection is used primarily to connect with a color change stack (FXCC) outlet port. The K connection fits any IniFlex component. The S connection is a Quick Socket fitting that connects IniFlex components to non-IniFlex components. Quick Socket fitting...
  • Page 6: Fitting Model Numbers

    Model Number Matrices Fitting Model Numbers (See manual 3A8638 for installation and parts.) Features IniFlex Base Number Fitting Style Pack Quantity (1 digit) (2 digits) Qty 1 BSPP Qty 10 Nylon Tube* N Qty 20 FEP Tube** F Qty 50...
  • Page 7: 26D220 Dump Valve

    Model Number Matrices 26D220 Dump Valve 26B108 Air Actuated Valve Dump housing 3A8637B...
  • Page 8: Warnings

    Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
  • Page 9 Warnings WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component.
  • Page 10: Important Isocyanate (Iso) Information

    Important Isocyanate (ISO) Information Important Isocyanate (ISO) Information Isocyanates (ISO) are catalysts used in two component materials. Isocyanate Conditions Keep Components A and B Separate Spraying or dispensing fluids that contain isocyanates creates potentially harmful mists, vapors, and Cross-contamination can result in cured material in atomized particulates.
  • Page 11: Changing Materials

    Important Isocyanate (ISO) Information Changing Materials NOTICE Changing the material types used in your equipment requires special attention to avoid equipment damage and downtime. • When changing materials, flush the equipment multiple times to ensure it is thoroughly clean. • Always clean the fluid inlet strainers after flushing.
  • Page 12: Installation

    The equipment was tested with lightweight oil, which is left in the fluid passages to protect parts. To avoid change stack to non-IniFlex components. The IniFlex contaminating your fluid with oil, flush the equipment version of the color change stack kits includes a with a compatible solvent before using the equipment.
  • Page 13: Insert Additional Valves In A Color Change

    (7) input port. * See page 6 for available 9. Repeat steps 7 and 8 for each valve assembly. Graco fittings (FXF) and tubing. 10. Attach the end block (6) to the ends of the tie rods (8) and secure with the two screws (9). Torque to 35 in-lbs (4.0 N•m).
  • Page 14: Switch Block

    Installation Switch Block NOTE: The switch block is pre-configured in the Switch Block parts diagram on page 22 for the configuration purchased. The following procedures location of referenced parts.) describe how to attach color change stacks and to add a 3.
  • Page 15: Attach A Dump Plug

    Installation Attach a Dump Plug Connect Fluid Tubes NOTE: The following procedure assumes a dump plug 1. Connect 5/32 in. (4 mm) OD air actuation tubes (17) is replacing a dump manifold (9). (See the Switch from the valve solenoids to the air inlets (G) of each Block parts diagram on page 22 for the location of valve.
  • Page 16: Auto Gun

    Installation Auto Gun Additional Components NOTE: A pre-configured Auto Gun is a combination of a Regulator switch block and two color change stacks, and each stack consists of a color and a solvent. The Attach a Regulator to a Color Change Stack configuration allows color change capability to be mounted close to the gun to optimize the time needed NOTE: See Assemble a Color Change Stack, page...
  • Page 17 NOTE: This procedure requires model FX250XK (see Meter Model Numbers on page 5) or separate IniFlex 2. Align the two holes of the IniFlex link with the holes links. This procedure describes how connect the inlet straddling the outlet port of the meter and secure port of an IniFlex meter to the outlet port of an IniFlex with the two screws.
  • Page 18: Typical Configurations

    Installation Typical Configurations Featured components: • FXCC0601C (x2) • FXSBF12 • FX250XK Featured components: • FXRG1T • FXCC0600C ti394 • FXRG1T ti39416a . 6: 1K Dual color manifold with flow control ti39415a . 5: 1K Single color manifold without flow control Featured components: •...
  • Page 19 Installation Featured components: • FXCC0601C (x2) • FXSBF12 • FXCC0002C • FX250XK • FX250XT • FXMMAB • FXRG1TM . 8: 2K Dual color manifold with flow control 3A8637B...
  • Page 20: Parts

    Parts Parts NOTE: Refer to Related Manuals, page 2, for the parts of other components. Pre-Configured Color Change Stack Apply lubricant to all o-rings. Torque 35 in-lb (47.5 N•m). FXFB01 FXFN01 FXFP01 Torque item 5 to 50 in-lb (5.6 FXFF01 N•m).
  • Page 21 131517BLK50 IniFlex Quick Socket Set Screw Kit (includes ref. 10 (x50)) 26B108BLK5 IniFlex Valve with O-Ring Kit (includes ref. 4 (x5) and 5 (x5)) 17S613BLK10 IniFlex Color Change Face Seal Kit (includes ref. 3 (x10)) 111516BLK10 IniFlex Color Change Stem O-Ring Kit (includes ref. 2 (x10)) 19B862BLK20 IniFlex Color Change Tie Rod Kit (includes ref.
  • Page 22: Switch Block

    Parts Switch Block Apply lubricant to all o-rings. Torque items 11-14 to 80 - 100 in-lb (9.0 - 11.3 N•m). Orient item 14 as shown. Torque item 4 to 50 in-lb (5.6 N•m). FXSBF1X is shown, see page 4. 3A8637B...
  • Page 23 Additional Switch Block Kits Part No. Description FXSBKT1 IniFlex Switch Block Seal Rebuild Kit (includes ref. 6 (x6), 15 (x2), and 16 (x5)) FXSBKT2 IniFlex Switch Block Dump Plug Kit (includes ref. 6, 11,12, and 17) FXSBKT3 IniFlex Switch Block Purge Plug Kit (includes ref. 6, 12 (x2), and 18) FXSBKT4 IniFlex Switch Block Dump Kit (Includes ref.
  • Page 24: Accessories

    Parts Accessories Part No. Description FXKT01 FXCC Connection FXKT02 IniFlex Link FXKT03 Quick Socket Fitting FXKT04 Transducer Fitting 3A8637B...
  • Page 25: Assembly Mounting Holes

    Assembly Mounting Holes Assembly Mounting Holes Simple Color Change Stack Color Change Stack w/Regulator Dimensions 0.50 in. 1.27 cm Dimensions 0.25 in. 0.64 cm 1.48 in. 3.76 cm 6.26 in. 15.90 cm 1.48 in. 3.76 cm 1.1 in. 2.8 cm 9.39 in.
  • Page 26 Assembly Mounting Holes Switch Block with 2 Color Change Stacks, a Meter, and a Regulator Dimensions 1.48 in. 3.76 cm 1.48 in. 3.76 cm 3.15 in. 8.00 cm 3.67 in. 9.32 cm 6.48 in. 16.45 cm 8.95 in. 22.7 cm 0.52 in.
  • Page 27 Assembly Mounting Holes Mix Manifold with 2 Color Change Stacks, 2 Meters, and a Regulator Dimensions 0.75 in. 1.91 cm 1.68 in. 4.26 cm 3.15 in. 8.00 cm 2.45 in. 6.22 cm 1.01 in. 2.56 cm 14.22 in. 36.12 cm 2.43 in.
  • Page 28 Assembly Mounting Holes 3A8637B...
  • Page 29: Technical Specifications

    Technical Specifications Technical Specifications ™ IniFlex Metric Maximum fluid working pressure (all models) 300 psi 2.1 MPa, 21 bar Maximum air input pressure (all models) 100 psi 0.7 MPa, 7 bar Inlet/Outlet Sizes Fluid Inlet FXMM, FXSB, FX250, FXRG IniFlex...
  • Page 30: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

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