In-line electronic lubricant meter for use with petroleum-based lubricants only (12 pages)
Summary of Contents for Graco ProMix 2KE
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Self-contained, electronic plural component paint proportioner. For professional use only. Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. See pages 4 and 5 for model information, including maximum working pressure and approvals. For patent information, see www.graco.com/patents Pump System Meter System ti15696a ti15698a...
3000 (20.68, 206.8) 3 color/1 catalyst ProMix 2KE non-hazardous location equipment manufactured in the United States, with serial number beginning with A or 01, has FM and CE approvals. Equipment manufactured in Belgium, with serial number beginning with M or 38, has CE approval.
Hazardous Location Models Hazardous Location Models ProMix 2KE systems are not approved for use in hazardous locations unless the base model, all accessories, all kits, and all wiring meet local, state, and national codes. Approved for Hazardous Location Class 1, Div 1, Group D (North America); Class 1, Zones 1 and 2 (Europe)
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
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Warnings WARNING INTRINSIC SAFETY Intrinsically safe equipment that is installed improperly or connected to non-intrinsically safe equipment will create a hazardous condition and can cause fire, explosion, or electric shock. Follow local regulations and the following safety requirements. • Only models with model numbers 24Z013, 24Z014, 24F084-24F087, 24F102-24F115, and 24Z018, utilizing the air-driven alternator, are approved for installation in a Hazardous (explosive atmosphere) Location.
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Warnings WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component.
Important Two-Component Material Information Important Two-Component Material Information Material Self-ignition Isocyanates (ISO) are catalysts used in two component materials. Isocyanate Conditions Some materials may become self-igniting if applied too thick. Read material manufacturer’s warnings and Safety Data Sheet (SDS). Spraying or dispensing materials that contain isocyanates creates potentially harmful mists, Keep Components A and B vapors, and atomized particulates.
Important Two-Component Material Information Moisture Sensitivity of NOTE: The amount of film formation and rate of crystal- lization varies depending on the blend of ISO, the Isocyanates humidity, and the temperature. Exposure to moisture (such as humidity) will cause ISO Changing Materials to partially cure;...
Important Acid Catalyst Information Important Acid Catalyst Information The 2KE Plural Component Proportioner is designed for acid catalysts (“acid”) currently used in two-component, wood-finishing materials. Current acids in use (with pH levels as low as 1) are more corrosive than earlier acids. More corrosion-resistant wetted materials of construction are required, and must be used without substitution, to withstand the increased corrosive properties of these acids.
B fluid supply pumps/pressure pots. NOTE: The following procedure relieves all fluid and air 3. Remove the Control Box cover. pressure in the ProMix 2KE system. 4. With the gun triggered, push the manual override on Pump Systems the A1 (A2, A3), and B dose valve solenoids to relieve pressure.
Purging Purging Pump Systems If the gun flush box is not used, trig- ger the gun into a grounded metal pail until the purge sequence is com- There are 2 pump purging procedures in this manual: plete. • Purging Mixed Material •...
Purging 5. Disconnect the component A and B fluid supplies at the pump inlets, and connect solvent supply lines. 1. Press on Run Mix Spray (Screen 2) or from any screen to put the system in Standby. 6. Adjust the solvent fluid supply pressure. Use the lowest possible pressure to avoid splashing.
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2. Close main air shutoff valve on air supply line and mendations. Maintenance needs will vary based on indi- on ProMix 2KE. vidual applications and material differences. 3. Non-IS Systems: Shut off ProMix 2KE power (0 position). NOTE: Meter-based systems will Recommended Maintenance restart in Recipe 0.
Service Service Before Servicing 4. Remove and replace element (206a, 209a). 5. Screw filter bowl (B) on securely. Install cover (A). Pump • To avoid electric shock, turn off power before System servicing. • Servicing the Control Box exposes you to high voltage.
Service Replace Solenoids The system has a minimum of 4 solenoids. If you have a To replace the solenoid module: 3-color system or a gun flush box, you have additional (optional) solenoids for each. 1. Follow Before Servicing, page 16. Disconnect main power.
Service Replace the Power Supply 10. Connect the power supply wire harness (411/PS) to the switch (402), as shown. See also Electrical Schematic. Connect the PS ground wire to the ground terminal (T) of the advanced fluid control module. All electrical wiring must be completed by a qualified 11.
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Service Alternator Power Supply and Turbine 5. Disconnect air regulator line and exhaust air line from alternator module. 1. Follow Before Servicing, page 16. Disconnect main air. 6. Remove four screws (509) from mounting to remove alternator from control box. 2.
Service Replace Alternator Regulator Replace Advanced Fluid Control Module (AFCM) 1. Follow Before Servicing, page 16. Disconnect main air. 2. Open Control Box. 3. Disconnect supply air line from regulator assembly 1. Follow Before Servicing, page 16. Disconnect (505). main power. 4.
Service Replace Alarm Replace Display Module 1. Follow Before Servicing, page 16. 2. The Display Module (63) snaps tightly into the mounting bracket (49). To remove it, lift up on the 1. Follow Before Servicing, page 16. Disconnect front of the bracket and, at the same time, pull the main power.
Service Replace USB Module USB Module 1. Follow Before Servicing, page 16. Disconnect main power. 2. Open Control Box. Advanced 3. Non-IS Systems: Disconnect Display Module CAN Fluid Control cable, Advanced Fluid Control Module CAN cable Module ti16580a and USB cable from the USB module (340). IS Systems: Disconnect Alternator CAN cable and Display Module USB cable from the USB module (340).
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Service 341 (X 4) ti16451a . 16. Replace USB Module 3A0870S...
Service Pump System Air Controls Replace Pressure Gauge(s) 1. See Remove Air Control Assembly, page 25. See F . 18, page 26, for a full diagram of the pump air Remove Air Control Assembly controls. 1. Follow Before Servicing, page 16. 2.
Service 202b 202a ti16325a . 18. Air Controls, Pump System Meter System Air Controls Solenoid Remove Air/Fluid Panel 1. Follow Before Servicing, page 16. 2. Disconnect main air line and solenoid air line. Dis- connect fluid lines where they enter the valve stacks.
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Service Replace Ball Valve Replace Pressure Gauge(s) 1. See Remove Air/Fluid Panel, page 26. 1. See Remove Air/Fluid Panel, page 26. 2. Remove screw (106b) and washer (106c) from the 2. Disconnect air line to gauge (105). handle on the front of the panel. 3.
Service Fluid Controls Remove Dosing Valve Stacks 1. Follow Before Servicing, page 16. 2. Meter-based systems: See Remove Air/Fluid Panel, page 26. Fluid inlets, meter-based system. 3. Pump-based systems: On inside of panel, remove ti16674a fluid inlet hose (37). Remove fluid outlet pressure .
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Service Dosing Valve Manifold Rebuild Order Kit 24H254 (see page 59) or Acid Kit 26A187 (see page 61). Use all parts in the kit. 1. Follow Steps 1 - 5 in Remove Dosing Valve Stacks, page 28. 2. Remove fitting (710) and o-ring (708). 3.
Service Repair Flow Meters Installation 1. Secure meter (103) and spacer (104) to the fluid plate (101) with screws (110) and washers (109). 2. Connect cable harness (118) and fluid line. Coriolis Meter 3. Calibrate meter as instructed in the Operation man- ual 3A0869.
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Service 52, 53 ti15697a ti16682a Disconnect fluid lines. . 25. Pump System Manifold Removal 3A0870S...
Service Pump Assembly Prior to service, remove the displacement pump first, then the air motor. Remove the Displacement Pump ti12813a ti12812a See pages 33-35 for detailed illustration. . 27. Remove the coupling collars 1. Follow Pressure Relief Procedure, page 12. 6.
Parts Parts Pump-Based Proportioners, Models 24F088-24F115 2 - See page 53 for control box parts. 64 - connects inside box 3 - See page 42 for air controls parts. See page 35 for pump 4 - See page 59 for parts.
Parts Pumps Connects reed switch (54) and linear sensor (62) to AFCM (302, see page 53). Connects fluid outlet pressure sensor (6) to AFCM (302, see page 53). ti16326a 3A0870S...
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Parts Pump-Based Models 24F088-24F115 Ref. Part Description Qty. ----- FRAME ----- CONTROL BOX, see page 53, Refs. 301-339 ----- CONTROLS, air; see page 42, Refs. 201-226 ----- VALVE, stack, 1 color/1 solvent; see page 59, Refs. 702-706, 708, and 710 16F164 FITTING, pressure sensor, fluid outlet 15M669...
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Parts Ref. Part Description Qty. ELBOW, air inlet 115841 M02xxx air motors C38211 All other air motors 15T632 KIT, Air Flow Switch, see page 62, Refs. 900-904, not used on 45:1 systems 1 or 100133 WASHER, lock M02xxx air motors All other air motors 100680 SCREW, cap, hex hd...
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Parts Parts that Vary by Model, Pump-Based Model Adapter “A” “B” “A” “B” Lower Plate Motor Lower Lower Tie Rod Tie Rod Adapter Coupling Reservoir Non-IS (Item 17) (Item 18) (Item 19) (Item 20) (Item 21) (Item 22) (Item 23) (Item 24) (Item 25) 24F088 24F102...
Parts Pump-Based Proportioners, Models 24Z017 and 24Z018 (Acid) 2 - See page 53 for control box parts. 64 - connects inside box See page 39 for pump 3 - See page parts. 42 for air controls parts. 108 - See page 59 for 1-color and 3-color valve stack parts.
Parts Pumps (Acid) Connects reed switch (54) and linear sensor (62) to AFCM (302, see page 53). Connects fluid outlet pressure sensor (6) to AFCM (302, see page 53). 55 1 ti29554a 3A0870S...
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Parts Pump-Based Models 24Z017 and 24Z018 (Acid) Ref. Part Description Qty. ----- FRAME ----- CONTROL BOX, see page 53, Refs. 301-339 ----- CONTROLS, air; see page 42, Refs. 201-226 ----- VALVE, stack, acid/catalyst, 1 color/1 solvent; see page 61, Refs. 702-706, 708, and 710 16F164 FITTING, pressure sensor, fluid outlet 16G621...
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Parts Ref. Part Description Qty. 16C310 SHIELD, Bellows 111307 WASHER, shipped loose, for Display Module 121224 SCREW, shipped loose, for Display Module 16G475 MAGNET, with holder 16F793 CARD, alarm/icon, not shown 17L817 SPACER, aluminum 17A106 FITTING, adapter ----- VALVE, stack, 1 color/1 solvent or 3 color/1 solvent; see page 59, Refs. 702-706, 708, and 710 15X214 LABEL, warning...
Parts Tubing Chart, Pump-Based Models 24F088-24F115 and 24Z017-24Z018 Type Color Description Starting Point Ending Point Tube OD in. (mm) Green Solvent Valve A On 0.156 (4.0) Green Dose Valve A On 0.156 (4.0) Green Solvent Valve B On 0.156 (4.0) Green Dose Valve B On 0.156 (4.0)
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Parts GFB1-A ATOM-1 ATOM-2 A Side B Side ti16772a A Side B Side ti16765b ti16766b See Manual 312784 for full setup instructions for a gun flush box. B Side A Side ti16764b 3A0870S...
Parts Meter-Based Proportioners, Models 24F080-24F087 2 - See page 53 for control box parts. 64 - connects inside box 108 - See page 59 for valve stack parts. 4 - See page 59 for valve stack parts. 13 - See page 58 for mix manifold parts.
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Parts 106b 106c 106a ti16298a 116 114 Meter-Based Models 24F080-24F087 Ref. Part Description Qty. ----- FRAME, meter ----- CONTROL BOX, see page 53, Refs. 301-339 ----- VALVE, stack, 1 color/1 solvent; see page 59, Refs. 702-706, 708, and 710 1-Color Models 3-Color Models ----- SCREW, machine, serrated flange, hex head, 5/16-18 x 2.25 in.
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Parts Ref. Part Description Qty. 114342 ELBOW, 1/4-18 npsm 289813 METER, gear, G3000 16F063 SPACER, meter 15T500 GAUGE, air pressure 105a ----- SCREW, mounting, gauge 118762 VALVE, ball, vented, 1/2 in. 106a ----- HANDLE, ball valve 106b ----- SCREW 106c ----- WASHER -----...
Parts Meter-Based Proportioners, Models 24Z013-24Z016 (Acid) 2 - See page 53 for control box parts. 64 - connects inside box 108 - See page 59 for 1-color and 3-color valve stack parts. 4 - See page 61 for acid catalyst valve stack parts.
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Parts 106b 106c 106a ti16298a 116 114 Meter-Based Models 24Z013-24Z016 (Acid) Ref. Part Description Qty. ----- FRAME, meter ----- CONTROL BOX, see page 53, Refs. 301-339 ----- VALVE, stack, acid catalyst; 1 color/1 solvent; see page 61, Refs. 702-706, 708, and 710 ----- SCREW, machine, serrated flange, hex head, 5/16-18 x 2.25 in.
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Parts Ref. Part Description Qty. 114342 ELBOW, 1/4-18 npsm 289813 METER, gear, G3000 103a 26A119 METER, gear, G3000A 16F063 SPACER, meter 104655 GAUGE, air pressure 105a ----- SCREW, mounting, gauge 118762 VALVE, ball, vented, 1/2 in. 106a ----- HANDLE, ball valve 106b ----- SCREW...
Parts Tubing Chart, Meter-Based Models 24F080-24F087 and 24Z013-24Z016 Starting Ending Tube OD Type Color Description Point Point in. (mm) Green Solvent Valve A On 0.156 (4.0) Green Dose Valve A1 On 0.156 (4.0) Green Solvent Valve B On 0.156 (4.0) Green Dose Valve B On 0.156 (4.0)
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Parts See Manual 312784 for full setup instructions for a gun flush box. A Side B Side GFB1-A ATOM-1 ti16767b A Side B Side ATOM-2 ti16768b ti16769b 3A0870S...
Parts USB Module Purchase cable separately. See CAN Cable options below. ti16427a Software Updates Ref. Part Description Qty. 16F358 USB MODULE with TOKEN Part Description Qty. 121417 SCREW 16D922 TOKEN, latest version of software for 102063 WASHER Advanced Fluid Control Module, 195875 SCREW, grounding Display Module, and USB Module 24H084 USB HARNESS...
Parts Electric Power Assembly ti16454c NOTE: Order Electric Power Conversion Kit 16G351 to Ref. Part Description Qty. convert an intrinsically safe air-powered alternator 15V747 POWER SUPPLY, 24 VDC, 2.5 A, power supply to a non-intrinsically safe electric power 60 watt, B-code, with cable supply.
Parts Alternator Power Assembly Connect cable 517 to fluid con- trol module. Connect cable 515 Connect cable 516 to display module. to USB module, if present. ti16300b CAN Cables Ref. Part Description Qty. 501 255728 ALTERNATOR, module, see page Ref. Part Description Qty.
Accessories Accessories ProMix 2KE systems are not approved for use in hazardous locations unless the base model, all accessories, all kits, and all wiring meet local, state, and national codes. Part Description Part Description Gun Holder Kits (for GFB) USB Module...
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Schematics Hazardous Location Electrical Schematic CAN_L +V_CAN V_CAN_RTN CAN_H SHIELD ALTERNATOR UNUSED 18 PSI CAN_L CAN_L UNUSED MODULE +V_CAN +V_CAN 1.5 FCM UNUSED V_CAN_RTN V_CAN_RTN UNUSED (MIN) CAN_H CAN_H UNUSED SHIELD SHIELD V CAN CAN_L USB COMPONENT USB BASE V CAN +V_CAN MODULE V CAN...
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Schematics Hazardous Location Electrical Schematic (continued) UNUSED CAN_L UNUSED +V_CAN UNUSED V_CAN_RTN UNUSED CAN_H UNUSED SHIELD FLUID CONTROL UNUSED UNUSED MODULE AFS #1 (+) ALARM (+) COMMON COMMON PURGE B (+) PURGE A (+) DOSE A1 (+) DOSE B (+) +12 VDC +12 VDC FLOW METER A SIG...
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Schematics Non-Hazardous Location Electrical Schematic CAN_L TERMINAL +V_CAN BLOCK V_CAN_RTN CAN_H GRND SHIELD POWER SUPPLY GRND LINE POWER FILTER CAN_L CAN_L +V_CAN +V_CAN V_CAN_RTN V_CAN_RTN CAN_H CAN_H SWITCH SHIELD SHIELD ROCKER V CAN USB COMPONENT USB BASE V CAN MODULE V CAN MODULE V CAN RTN...
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Schematics Non-Hazardous Location Electrical Schematic (continued) CAN_L CAN_L +V_CAN +V_CAN FLUID V_CAN_RTN V_CAN_RTN CAN_H CAN_H CONTROL SHIELD SHIELD MODULE UNUSED UNUSED ALARM (+) AFS #1 (+) COMMON COMMON PURGE A (+) PURGE B (+) DOSE A1 (+) DOSE B (+) +12 VDC +12 VDC FLOW METER B SIG...
0.5 - 0.7 MPa, 5.2 - 7 bar Air filter inlet size 3/8 npt(f) Air filtration for air logic (Graco-supplied) 5 micron (minimum) filtration required; clean and dry air Air filtration for atomizing air (user-supplied) 30 micron (minimum) filtration required; clean and dry air Mixing ratio range 0.1:1- 30:1...
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.