Table of Contents
Related Manuals for envea ProSens
Summary of Contents for envea ProSens
- Page 1 OPERATING INSTRUCTIONS ProSens (Ex) ONLINE DUST MEASUREMENT certified according ATEX ENVEA Process GmbH - Gutedelstraße 31 – 79418 Schliengen - GERMANY Tel.: +49 (0) 7635 827248-0 / info.process@envea.global / www.envea.global...
- Page 2 If a language has been selected, the sensor to be used must be selected. To be available: SolidFlow 2.0, Paddy, PicoFlow, MaxxFlow HTC, DensFlow, Sensor SpeedFlow 2.0, SlideControl 2.0, ProSens, M-Sens 2, M-Sens 3, M-Sens WR, M-Sens WR2. SolidFlow If any data has been changed, the change will only be taken into account when you exit the complete menu structure and answer [Yes] when asked if you wish to save the changes.
- Page 3 1st start note 3. MSE 300-DR / -DR2 (NO SCREEN) Our dedicated software must be used to connect to the sensor Evaluation unit. Select software language Right click on „Sprache/Language/ Langue“ and select desired language. Connect to sensor Select the correct COM port and connect to the device using the „read device“...
-
Page 4: Table Of Contents
CONTENTS Page Introduction..........3 1.1 Safety . -
Page 5: Introduction
Safety The ProSens dust sensor requires a 24 ±10 % V DC supply. 24 ±10 % V DC is regarded as safe. The DIN Rail converter requires a 24 ±10 % V DC supply. 24 ±10 % V DC is regarded as safe. -
Page 6: Installation
The device is ready for operation immediately after switching on with default settings and is configured and calibrated either with the Evaluation unit MSE 300 or with the configuration software. The use of a PC is required for commissioning measuring units with DIN Rail evaluation. Freely definable alarm thresholds for a minimum or maximum alarm are available within the measuring range. - Page 7 It must also be ensured that the duct and sensor are earthed properly. 1. The ProSens should be installed so that the dust impinges on the sensor rod at an angle of 90°. 2. In horizontal pipes with a round cross-section, the ProSens can be installed in any position above the horizontal axis (between 9 and 3 o’clock).
-
Page 8: Sensor Installation - Standard
3 Position the flange (C) and mount it with the 4 bolts (D). Use the proper tool (Wrench size 27). 4 Install the G 1 ” – 1” adapter (E). Use the proper tool. 5 Install the ProSens sensor into the assembled socket fallowing instruction in 2.1. -
Page 9: Sensor Installation - Mounting With Triclamp
2.4 Sensor installation - mounting with TriClamp Fig. 3d: Mounting Operations Weld the flange “A” on the duct wall and opened by drill completely. (Ø 20 mm) Mount the sensor “E” on female socket “C” using the proper wrench. Caution: •... -
Page 10: Safety
Normal use The measuring system may only be installed for measuring the low flow rate in metallic pipes. • Only original spare parts and accessories of ENVEA Process GmbH must be used. • 3.2 Identification of hazards Possible hazards, when using the measuring system, are marked by the following symbols: Warning! This symbolises a situation where personal safety is at risk if used in an improper manner. -
Page 11: Maintenance
3.5 Technical statement The manufacturer reserves the right to change any technical data concerning technical developments, without prior notice. If any queries arise, ENVEA Process GmbH will be happy to inform customers of any possible changes made. 3.6 Reliability For any additional information concerning product reliability, please contact ENVEA Process GmbH. -
Page 12: Electrical Connection
4. Electrical connection The ProSens has an internal connection chamber with plug-in contacts which can be cabled to suit the appropriate installation options. Note: For EX versions cat. 1 and 2, the relay contact is only available at the Evaluation unit and not at the sensor. -
Page 13: Evaluation Unit Mse 300
4.2 Field housing MSE 300 Evaluation unit Fig. 7: Electrical connection Evaluation unit Terminal no. Connection Power supply connection L / +24 V Input power supply 230 V / 50 Hz, 110 V / 60 Hz (optional 24 V DC) N / 0 V Input power supply 230 V / 50 Hz, 110 V / 60 Hz (optional 24 V DC) Earth... -
Page 14: Din Rail Evaluation Unit
4.3 DIN Rail MSE 300 Evaluation unit Current output Current output Input Input - 4 ... 20 mA + 4 ... 20 mA power supply power supply 0 V DC + 24 V DC Not used Alarm relay Alarm relay Alarm relay NC (break contact) NO (make contact) -
Page 15: Connecting Multiple Sensors Using The C3-Box
4.4 Connecting multiple sensors using the C3-Box As an option up to 3 sensors can be connected to the Evaluation unit via the C3-Box to allow large pipe cross-sections to be monitored with accuracy. C3-Box Transmitter 1 (+ 24 V) 2 (GND) Sensor 3 (A) -
Page 16: Use In Ex Hazardous Areas
4.5 Use in Ex hazardous areas The electronics of the sensor are designed to be intrinsically safe with respect to the rod probe. The sepa- ration between the intrinsically safe circuit at the rod probe and other parts of the electronics, protected by flameproof enclosure for explosive gas atmospheres and by enclosure for explosive dust atmospheres, takes place within the housing. -
Page 17: Related Standards
4.6 Related standards ATEX (BVS 13 ATEX E 096 X) EN IEC 60079-0: 2018 EN 60079-1: 2014 EN 60079-11: 2012 EN 60079-31: 2014 4.7 U (Supply) = 26.5 V (RS485) = 5.5 V Hazardous Area Non-hazardous Area DustEx Zone 20 DustEx Zone 21 GasEx Zone 0 GasEx Zone 1... -
Page 18: Dimensions
5. Dimensions Sensor R 1” Fig. 11: ProSens / ProSens Ex dimensions Field housing Evaluation unit Fig. 12: Field housing for the Evaluation unit... -
Page 19: Din Rail Evaluation Unit
5.3 DIN Rail Evaluation unit Fig. 13: DIN Rail dimensions 5.4 C1-Box dimensions (optional) Sensor 1 Transmitter Cable gland M 20 x 1,5 Fig. 14: C1-Box dimensions... -
Page 20: C3 Box Dimensions (Optional)
Fig. 15: C3-Box dimensions 6. Operation The ProSens dust measuring instrument measures the dust content in a gas passing the sensor using the electrodynamic principle by means of the exchange of charge carriers between the dust particles and the sensor's probe. -
Page 21: Basic Information On The User Interface
• One to three sensor system First of all, the different system versions are described below. Following that, the basic operation of the ProSens system as a one sensor system is then described without going back over the different versions. 6.3 Differences between the DIN Rail and field housing Evaluation unit The Evaluation unit in the DIN Rail housing is only a part of the functions available in the field housing. -
Page 22: Display
ProSens M-Sens 3, M-Sens 2, M-Sens WR2. Afterwards the start page appears. The start page display the following values: ProSens Tag No “ProSens“, freely selectable text which • describes the material or the measuring point 41.23 Measurement, here in mg/m •... - Page 23 With the key [I] you can choose between different Sensor Status information windows. The first window shows the raw Temp Raw value Stat values, temperature and the status of the sensor. 0.000123 The second window displays the error memory. 0.000213 Recent error codes always come first.
-
Page 24: Pc Interface
Communication with a laptop or PC occurs optionally at the terminals via an RS-485 interface or on the front via a USB interface, with the simple ProSens converter as well as with the Evaluation unit in DIN Rail or field house version. - Page 25 Communication is established by clicking on “Read device”. The acknowledgement message “Parameter read in” is displayed. If an error message is displayed instead, check the communication parameters and cable connections between the PC and the Evaluation unit. The edited data is transmitted to the Evaluation unit via “Program device”. Critical data concerning the Modbus communication and the calibration must be confirmed before the parameters are transmitted to the Evaluation unit: ✔...
-
Page 26: Menu Structure
6.6 Menu structure The menu structure supports the user when adjusting the measuring range, the calibration, the measurement values and the choice of additional functions. In this connection, the numbering both on the display and in the PC interface is identical: Tab 1: Measurement range Setting al relevant measuring range settings. - Page 27 Tab 2: Calibration (Differences between the field housing and software now result here.) Calibration factor Input: 0.01 … 99.99 Adjustment of the measurement value, multiplies the (Field housing and software) calibrated measurement value, serves for subsequent correction of the calibration. Calibration filter [s] Input: 1 …...
- Page 28 Tab 3: Alarm Setting for the alarm via the relay contacts. Selection: Alarm type Min / Max / None Maximum alarm (Exceeding the alarm threshold value) or Minimum alarm (Falling below the alarm threshold value). Alarm value Input: 0 … 999.9 in the selected unit limit value for monitoring Min.
- Page 29 Tab 4: Analogue output Setting and calibrating the analogue output. Lower limit Input: 0 … 22 mA Standard setting: 3.2 mA Upper limit Input: 0 … 22 mA Standard setting: 21 mA Input: 0 … 22 mA Alarm value Value to be output at pending alarm (Standard setting 2 mA) Alarm mode Selection:...
- Page 30 Analogue output 3 Submenu 4.7.1 Calibration 4 mA Selection: Key functions can be used to set the current Setting the output current and equalise it to the receiver side. 4.7.2 Calibration 20 mA Selection: Key functions can be used to set the current Setting the output current and equalise it to the receiver side.
- Page 31 Tab 5: Pulse output Passive signal for pulse cleaning or output of a totalisator. 5.1 Function Selection: OFF / Cleaning / Quantity pulse OFF: No pulse output Cleaning: Option for actuation of a solenoid value for pneumatic air flushing. Input: 1 s … 600 s Pulse period Duration between two pulses Input: 1 s …...
- Page 32 Tab 6: Current input Option for auto-correction by external current signal. The signal is not electrically isolated. Selection: Calibration 4 mA Set input current The 4 mA signal can be read in via key functions. Calibration 20 mA Selection: Set input current The 20 mA signal can be read in via key functions.
- Page 33 (This function should only be used by trained ENVEA Process personnel.) Average value: The average value from all sensors used is saved for calculating the throughput in a common calibration table.
- Page 34 7.2.5 Sensor Selection: SolidFlow 2.0 / PicoFlow / The Evaluation unit checks whether the ProSens / SpeedFlow 2.0 / connected sensor corresponds to the set Paddy / MaxxFlow HTC / sensor. DensFlow / SlideControl / The measurement values are calculated and...
- Page 35 Sensor status: indicates the status of the connected sensors • - Error status: Sensor OK - Fw type (31 for ProSens, PicoFlow – otherwise sensor ID error) - FW version - Error messages of the sensor for diagnostics - Serial number/Revision Contrast: external adjustment option for the sensor contrast value •...
-
Page 36: Fitting Up To 3 Sensors
Fitting up to 3 sensors As an option up to 3 sensors can be connected to the Evaluation unit (field housing or DIN Rail) via the C3-Box to allow large pipe cross-sections to be monitored better. The sensor addresses and the registration of the sensors on the Evaluation unit is completed at the factory and cannot be changed by the user. -
Page 37: Maintenance
If the customer requests that parts be repaired or replaced at his site, the customer must pay the travel expenses for ENVEA Process service personnel. ENVEA Process cannot accept any liability for damage not suffered by the goods themselves and in particular ENVEA Process cannot accept liability for loss of profit or other financial damages suffered by the customer. -
Page 38: Technical Data
The devices comply with the following standard: Product standard - electrical equipment for measurement, testing and laboratory use EMC requirement Reference standard EN 661326 Year of publication (1997) Updates A1 (1998), A2 (2001), A3 (2003) 11. Technical data Sensor Measurement objects Solid particles in the gas current Measurement range From 0.1 mg/m... - Page 39 Data backup Flash memory Pulse output Open Collector - Max. 30 V, 20 mA ENVEA Process GmbH Gutedelstraße 31 · 79418 Schliengen (Germany) Fon +49 7635 827248-0 · Fax +49 7635 827248-48 · www.envea.global PART OF THE ENVEA GROUP EN 26/10/2021...
Need help?
Do you have a question about the ProSens and is the answer not in the manual?
Questions and answers