Wood-mizer LMS-HPR Safety, Installation, Operations & Service
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Wood-mizer LMS-HPR Safety, Installation, Operations & Service

Wood-mizer LMS-HPR Safety, Installation, Operations & Service

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LubeMizer Option
Safety, Installation,
Operation, & Parts Manuals
LMS-HPR (Installed Remote)
LMS-RA (Boxed Remote)
Safety is our #1 concern! Read and understand
all safety information and instructions before oper-
ating, setting up or maintaining this machine.
December 1999
rev. A.00-E.00
rev. A.00-E.00
Form #930

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Summary of Contents for Wood-mizer LMS-HPR

  • Page 1 LubeMizer Option Safety, Installation, Operation, & Parts Manuals LMS-HPR (Installed Remote) rev. A.00-E.00 LMS-RA (Boxed Remote) rev. A.00-E.00 Safety is our #1 concern! Read and understand all safety information and instructions before oper- ating, setting up or maintaining this machine.
  • Page 2 Printed in the United States of America, all rights reserved. No part of this man- ual may be reproduced in any form by any photographic, electronic, mechanical or other means or used in any information storage and retrieval system without written permission from Wood-Mizer 8180 West 10th Street Indianapolis, Indiana 46214...

  • Page 3: Table Of Contents

    Table of Contents Section-Page SECTION 1 LUBEMIZER INSTALLATION Remote Power Box Installation..............1-1 Rev. E.00+ Only Rev. A.00 - D.01 Only Control Box Installation .................1-5 Rev. E.00+ Only: Pump Installation And Wiring (All LT30/LT40 Sawmills) ....1-7 Pump Installation And Wiring (LX450 Sawmills).......1-11 Water Lube Bottle Conversion and Hose Line Installation (All LT30/LT40 Sawmills) 1-13 Hose Line Installation (LX450 Sawmills)..........1-15...

  • Page 4: Lubemizer Installation

    LubeMizer Installation Remote Power Box Installation SECTION 1 LUBEMIZER INSTALLATION Remote Power Box Installation Rev. E.00+ Only See Table 1-1. See the table below for sawmill application. Sawmills built after 9/04 are pre-wired for LubeMizer installation and require no wiring modifications. Sawmills built prior to 9/04 must be modified to accommodate Rev.
  • Page 5 LubeMizer Installation Remote Power Box Installation See Figure 1-1. Remove Insert from Connector "J2" (See Detail) Black #20 Red #19 Remote Power J2 Insert (existing wires not shown for clarity) 3H0875-1 DETAIL FIG. 1-1 8. Insert red wire #19 to connector socket #31 and tighten the screw at the side of the insert. 9.

  • Page 6: Rev. A.00 - D.01 Only

    If you have any questions, call Wood-Mizer customer service. 1. Raise the saw head to access the battery box. Turn the key to the OFF (#0) position and remove the key.
  • Page 7 LubeMizer Installation Remote Power Box Installation Timer Washer 10-24 Self-Locking Nut Washer Control Panel 10-24 x 1 1/4” Hex Head Bolt 3H0750 FIG. 1-2 Refer to the appropriate wiring diagram while performing the wiring steps below. 1. Locate red wire #19 inside the remote power box where it is connected to a T-tap termi- nal.

  • Page 8: Control Box Installation

    If you have any questions, call Wood-Mizer customer service. 1. Remove the rear panel assembly from the control box. 2. Remove the left control box side panel from the sawmill control box. Position the LubeM- izer control near the opening and connect as described below.
  • Page 9 Installation Control Box Installation See Figure 1-3. Remove Rear and Left Control Box Panels 3H0430-1 LubeMizer Control Assembly FIG. 1-3 Refer to the appropriate wiring diagram while performing the wiring steps below. 3. Connect the red LubeMizer wire #250 to the short red wire connected to terminal #3 of the power feed drum switch.

  • Page 10: Pump Installation And Wiring (All Lt30/Lt40 Sawmills)

    LubeMizer Installation Pump Installation And Wiring (All LT30/LT40 Sawmills) Pump Installation And Wiring (All LT30/LT40 Sawmills) NOTE: See See Section 1.4 for the LX450 mill pump installation and wiring instructions. 1. Remove the drive pulley guard from the sawmill as shown. See Figure 1-4.
  • Page 11 LubeMizer Installation Pump Installation And Wiring (All LT30/LT40 Sawmills) 3. Remove all 3/8" water lube hose from the mill. 4. Remove the water bottle and fuel tank from the mill and set aside. 5. For Super Mills Only, disconnect the red and black sawmill harness wires from the exist- ing water solenoid valve.
  • Page 12 LubeMizer Installation Pump Installation And Wiring (All LT30/LT40 Sawmills) 7. Use the provided 1/4-20 x 3/4" hex head bolt and 1/4-20 self locking nut to secure the 1/2" hose clamp to the back of the blade housing as shown. NOTE: Older revision mills do not have a hole in this location. Locate and drill one 9/32" hole as shown below.
  • Page 13 If you have any questions, call Wood-Mizer customer service. 10. Connect black sawmill harness wire #20 to the black pump harness wire. Connect red sawmill harness wire #19 to the red pump harness wire.

  • Page 14: Pump Installation And Wiring (Lx450 Sawmills)

    LubeMizer Installation Pump Installation And Wiring (LX450 Sawmills) Pump Installation And Wiring (LX450 Sawmills) 1. Remove all 3/8" water lube hoses from the mill. 2. Remove the fuel tank from the mill and set aside. 3. Disconnect the red and black sawmill harness wires from the existing water solenoid valve.
  • Page 15 If you have any questions, call Wood-Mizer customer service. 5. Connect black sawmill harness wire #20 to the black pump harness wire. Connect red sawmill harness wire #19 to the red pump harness wire.

  • Page 16: Water Lube Bottle Conversion And Hose Line Installation (All Lt30/Lt40 Sawmills)

    LubeMizer Installation Water Lube Bottle Conversion and Hose Line Installation (All LT30/LT40 Sawmills) Water Lube Bottle Conversion and Hose Line Installation (All LT30/LT40 Sawmills) 1. Reinstall the bottle to the mill. 2. Reinstall the fuel bottle. If necessary, resecure the fuel line hose clamps. 3.
  • Page 17 LubeMizer Installation Water Lube Bottle Conversion and Hose Line Installation (All LT30/LT40 Sawmills) LT30/LT40 1/2” Hose Clamp Only 1/4” Hose Remove existing Install lube blade guide block blade guide block Swivel Plug* Fitting Elbow Wire Tie Fittings Wire Tie *Required for Nozzle Nozzle LMS prior to...

  • Page 18: Hose Line Installation (Lx450 Sawmills)

    LubeMizer Installation Hose Line Installation (LX450 Sawmills) Hose Line Installation (LX450 Sawmills) 1. Reinstall the fuel tank. If necessary, resecure the fuel line hose clamps. 2. Locate the provided 1/4" hose. Insert one end to the pump valve as shown. Route the hose and connect the remaining end to the fitting on the block assembly.
  • Page 19 LubeMizer Installation Hose Line Installation (LX450 Sawmills) LX450 Only Pump Assembly 1/4” Hose LX0077-3 FIG. 1-9 LubeMizer Installation LMS99doc032619 1-16...

  • Page 20: Finishing Steps

    3. Align the inner blade guide assembly as instructed in the alignment section of your Wood-Mizer Operator’s Manual. After blade guide alignment, be sure to check the scale indicator to make sure it is adjusted properly (procedure also found in the alignment sec- tion of your Wood-Mizer Operator’s Manual).

  • Page 21: Operation

    Operation The LubeMizer System SECTION 2 OPERATION The LubeMizer System This option is used in place of the standard Water Lube system to lubricate the blade during sawing. The LubeMizer option applies lubricant to both sides of the blade as you are sawing to reduce resin buildup on the blade.
  • Page 22 Operation The LubeMizer System Lube Dial Wood-Mizer Control Switch PULSE CONTINUOUS 3H0752 FIG. 2-1 4. If you are sawing or storing the sawmill in freezing temperatures, use windshield washer fluid to help prevent the water from freezing (See Section 2.2).

  • Page 23: Lube Additives

    Lube Additives Lube Additives For further benefits, add 12oz. of Wood-Mizer Lube Additive to a 5 gallon jug of water. Wood-Mizer Lube Additive enables some previously impossible timbers to be cut by sig- nificantly reducing resin buildup on the blade. It helps to reduce heat buildup, wavy cuts, and blade noise.

  • Page 24: Maintenance

    Maintenance SECTION 3 MAINTENANCE DANGER! On electric mills, hazardous voltage inside the disconnect box, starter box, and at the electric motor can cause shock, burns, or death. Disconnect and lock out power supply before performing service! Follow all applica- ble electrical codes. DANGER! Make sure all electrical installation, service and/or maintenance work is performed by a qualified elec-...
  • Page 25 Maintenance Replace the filter and reservoir.  Filter Reservoir 3H0754 FIG. 3-1 2. Periodically check lube hoses and lines for buildup. Remove and flush with water as needed. 3. Periodically check the blade guide bracket nozzles for buildup. Remove and flush with water as needed.
  • Page 26 Maintenance Nozzle Nozzle 3H0753 FIG. 3-2. REVISION A.00 LMS99doc032619 Maintenance...

  • Page 27: Replacement Parts

    Replacement Parts Pump Assembly (LMS-HP/LMS-A) SECTION 4 REPLACEMENT PARTS Pump Assembly (LMS-HP/LMS-A) 3H0758-3B DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. BOLT, #10-24 X 3/4” UNSLOTTED HEX HEAD F05004-167 PLATE, PUMP MOUNTING 033494 BOLT, 1/4-20 X 3/4” HEX HEAD FULL THREAD F05005-1 CLAMP, 1/2”...
  • Page 28 Replacement Parts Pump Assembly (LMS-HP/LMS-A) FITTING, 3/8” X 1/8” NPT MALE BRANCH TEE 033452 VALVE, 3/8” BARB 6 PSI CHECK 033448 CLAMP, 5/8” EMT COATED 010748 SCREW, 1/4-20 X 3/4” FULL THREAD HEX HEAD CAP F05005-1 NUT, 1/4-20 SELF LOCKING F05010-9 TIE WRAP, 3/16 X 5 1/2”...

  • Page 29: Pump Assembly (Lms-Lx)

    Replacement Parts Pump Assembly (LMS-LX) Pump Assembly (LMS-LX) LX0076-1 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. BOLT, #10-24 X 3/4” UNSLOTTED HEX HEAD F05004-167 PLATE, PUMP MOUNTING 033494 BOLT, 1/4-20 X 3/4” HEX HEAD FULL THREAD F05005-1 CLAMP, 1/2”...

  • Page 30: Filter Assembly (Lms-Hp/Lms-A)

    Replacement Parts Filter Assembly (LMS-HP/LMS-A) Filter Assembly (LMS-HP/LMS-A) 3H0758-1E DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. FILTER, PRESSURE LUBE 033447 Screen Kit, Mesh Filter 033441 Gasket, Filter Bowl 061768 Bowl, LubeMizer Filter Replacement 003198 HOSE, 3/8” X 9/16” X 14” 033455 HOSE, 3/8”...

  • Page 31: Filter Assembly (Lms-Lx)

    Replacement Parts Filter Assembly (LMS-LX) Filter Assembly (LMS-LX) LX0076-2 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. FILTER, PRESSURE LUBE 033447 Screen Kit, Mesh Filter 033441 Gasket, Filter Bowl 061768 Bowl, LubeMizer Filter Replacement 003198 BOLT, 1/4-20 X 3/4 CARRIAGE F05005-113 CLAMP, 5/8”...

  • Page 32: Blade Guide Block Assembly (Lms-A Only)

    Replacement Parts Blade Guide Block Assembly (LMS-A Only) Blade Guide Block Assembly (LMS-A Only) LMS-A Rev. A.01+ High-Performance Roller/Block Guides 3H0758F DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. GUIDE KIT, PRESSURE LUBE 003271 Block Weldment, Pressure Lube 033464 Fitting, 90°...

  • Page 33: Blade Guide Block Assembly

    Replacement Parts Blade Guide Block Assembly Blade Guide Block Assembly LMS-A Rev. A.00 High-Performance Roller/Block Guides 3H0758F DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. GUIDE KIT, PRESSURE LUBE 003271 Block Weldment, Pressure Lube 033464 Fitting, 90° Elbow 1/8” MPT 1/4” Tube Swivel P09736 Fitting, 1/8”...

  • Page 34: Control Box Assembly

    Replacement Parts Control Box Assembly Control Box Assembly LMS-A Rev A.00+ LMS-RA Rev. E.00+ LMS-LX Rev A.00+ 3H0760 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. CONTROL ASSEMBLY, LUBEMIZER 025017 Control Box Weldment, LubeMizer 033481 Panel Weldment, Side 033495 ...
  • Page 35 Replacement Parts Control Box Assembly Nut, 1/4-20 Self Locking F05010-9 Grommet, 5/8” ID x 3/16” Rubber 033475 Bolt, 1/4-20 x 1/2” Hex Head F05005-15 Timer, Repeat Cycle 12VDC 1A .2 - 60 sec 024530 Insulator, Nylon Screw #10 1/2” 024409 Washer, #8 SAE Flat F05011-41 Nut, #10-24 Self Locking...

  • Page 36: Remote Control Box Assembly

    Replacement Parts Remote Control Box Assembly Remote Control Box Assembly LMS-RA Rev. A.00 - D.01 3H0759B DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. CONTROL ASSEMBLY, LUBEMIZER REMOTE 033484 Plate, Control Panel Lube 033487  Gasket, LubeMizer 033488 ...
  • Page 37 Replacement Parts Remote Control Box Assembly TIMER, REPEAT CYCLE 12VDC 1A .2 - 60 SEC 024530 SCREW, #10-24 X 1 1/4” HEX HEAD F05004-19 FUSEHOLDER, 3-20A ATC IN-LINE W/COVER 024555 FUSE, 2A ATO BLADE LT GREY 024150-2 FUSE, 4A ATO BLADE PINK 024150-4 Replacement Parts LMS99doc032619...

  • Page 38: Electrical Information

    Electrical Information Electrical Components SECTION 5 ELECTRICAL INFORMATION Electrical Components Component Wood-Mizer Part No. Description Diode Assembly, Inductive Kick Protection 024123 024555 Fuseholder, In-Line 3-20 Amp ATC w/Cover 024150-2 Fuse, 2 Amp ATO Blade Light Grey 024555 Fuseholder, In-Line 3-20 Amp ATC w/Cover...

  • Page 39: Electrical Wiring Diagram (Control Circuit)

    Electrical Information Electrical Wiring Diagram (Control Circuit) Electrical Wiring Diagram (Control Circuit) Rev. E.00+ Mill Control Fwd(2) Pump+ 20** Pump(-) * Clear #41 on remote mills before 9/04. ** Black #42 on remote mills before 9/04. ***T13 of Wireless Interface on wireless mills. Timer 3H0759D FIG.

  • Page 40: Rev. A.00

    Electrical Information Electrical Wiring Diagram (Control Circuit) Rev. A.00 - D.01 Blue Blue Remote Power Box Blue T-Tap Blue Black Black Black Yellow T-Tap Black Yellow 3H0759-R Yellow Yellow FIG. 5-2 LMSdoc032619 Electrical Information...

  • Page 41: Index

    INDEX control panel parts blade guide block 4-6, 4-7 control box 4-8, 4-10 filter 4-4, 4-5 pump 4-1, 4-3 electrical information components wiring diagram installation control box finishing steps 1-17 lube bottle and hoses 1-13, 1-15 pump 1-7, 1-11 remote power box lube additive maintenance lube filter...

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