Doyon ER136 User Manual

Doyon ER136 User Manual

Retarder/proofer
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TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, CAREFULLY FOLLOW
SECTION « A » DESCRIPTION
Installation and maintenance manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Distances to respect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retarder/proofer operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Timer programming instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Example of timer adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7
Humidity control instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A10
For more information, please contact our office: . . . . . . . . . . . . . . . . . . . .
ER136 FRONT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ER136 SIDE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ER136 TOP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ER236 FRONT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ER236 SIDE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ER236 TOP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION « E » COMPONENT PARTS
ER136 & ER236 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ER136 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ER236 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION « F » CONTROL PANELS
ER136 120V/208V/1PH & 120V/240V/1PH . . . . . . . . . . . . . . . . . . . . .
ER136 220V/1PH/50 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ER236 120V/208V/1PH & 120V/240V/1PH. . . . . . . . . . . . . . . . . . . . .
ER236 220V/1PH/50HZ. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F7
ER136 & ER236
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
DANGER
THESE INSTRUCTIONS.

TABLE OF CONTENTS

PAGE
A1
A4
A5
A6
A8
B1
B2
B3
B4
B5
B6
E1
F1
F3
F5

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Summary of Contents for Doyon ER136

  • Page 1: Table Of Contents

    ER136 220V/1PH/50 Hz ........
  • Page 2 ER136 - 220V/1PH/50HZ ........
  • Page 3: Installation And Maintenance Manual

    DOYON is not responsible for damages to the property or the equipment caused by personnel who is not certified by known organizations. The customer is responsible for finding qualified technicians in electricity and plumbing for the installation of the oven.
  • Page 4: Construction

    CONSTRUCTION You just bought the most advanced retarder/proofer in the world, the "DOYON" technology at its best. This retarder/proofer is manufactured using the highest quality components and material. The DOYON equipments are designed with parts that are easy to find.
  • Page 5: Warnings

    The proofer must be connected to the utility and electrically grounded in conformity to the effective local regulations. If these are not established, the oven must be connected according to the Canadian Electrical Code (CSA-C22.1-XX) or National Electrical Code (NFPA 70-XX). Refer to last...
  • Page 6: Distances To Respect

    Connect the steam system (1/4 NPT) to the water distribution network. We highly recommend to use a water softener to eliminate minerals in the water. We suggest you to use CUNO # CFS6135 (Doyon part number PLF240). Do not adjust the needle valves, it has been done at the factory.
  • Page 7: Retarder/Proofer Operations

    RETARDER/PROOFER 1. Program the timer control before turning on the main switch.(See page A6 Programming instructions). 2. Turn the power switch 3. Select for manual proofer or " " In this position, it is on proofer mode (See page A8 Humidity control instructions). The unit heats up to the settings of the humidity control ( about 100°F / 37°C ), and then the humidity increases up to the humidity settings (80% to 85% humidity).
  • Page 8: Timer Programming Instructions

    TIMER PROGRAMMING INSTRUCTIONS (GRASSLIN) The circular keypads are positioned to provide a sequential path for programming. Prog Starting with to select a program and then HAND cooling (OFF). Then press for hour, week. If an input is missing or incomplete, the missing segments will flash when the is depressed.
  • Page 9: Example Of Timer Adjustments

    EXAMPLE OF TIMER ADJUSTMENT Monday to Saturday : proofer mode starts at 6:00 Am and stops at 8:00 Pm. : retarder (fridge) mode starts at 8:00 Pm and stops at 6:00 Am. Sunday : proofer mode starts at 7:00 Am and stops at 5:00Pm. : retarder (fridge) mode starts at 5:00 Pm until next mode (proofer mode at 6:00 Am on Monday).
  • Page 10: Humidity Control Instructions

    HUMIDITY CONTROL INSTRUCTIONS 1. Turn the main switch 2. The light inside the proofer will turn ON and the digital control will indicate a code. Then, "PREH" will flash. 3. "PREH" will be displayed on the control until it reaches the set temperature. To check and modify: Temperature settings : Press and hold down for 2 seconds the “...
  • Page 11: Troubleshooting

    BEFORE CALLING FOR SERVICE ANSWERS TO MOST FREQUENT QUESTIONS Always cut off the main power before replacing any parts. Take care of water piping and electric cable. Control parts on the front. Control panel, proofer unit and refrigeration units. Questions The unit does not turn on when installed.
  • Page 12: Unit Maintenance And Cleaning

    UNIT MAINTENANCE AND CLEANING Step by step Clean the inside of the unit with water and soap. Clean the unit exterior with a stainless steel polish. Clean the windows with products like Brasso or equivalents. They are copper cleaners but good for this use.
  • Page 13 ER236 ER236P...
  • Page 14: For More Information, Please Contact Our Office

    FOR MORE INFORMATION, PLEASE CONTACT OUR OFFICE: DOYON EQUIPMENT INC. 1255, rue Principale Linière, Qc, Canada G0M 1J0 Tel. : 1 (418) 685-3431 Canada : 1 (800) 463-1636 U.S. : 1 (800) 463-4273 FAX : 1 (418) 685-3948 Internet: http://www.doyon.qc.ca E-Mail : doyon@doyon.qc.ca...
  • Page 15: Section « B » Dimensions

    SECTION DIMENSIONS...
  • Page 16 ER136 37 1/2 GRASSLIN CLIFTON 89 3/4 ER136...
  • Page 17 ER136 50 1/4 45 3/4 ER136...
  • Page 18: Er136

    ER136 WATER INLET Ø1/4 ENTRÉE D’EAU Ø1/4 ELECTRICAL INLET ENTRÉE ÉLECTRIQUE ER136...
  • Page 19 ER236 GRASSLIN CLIFTON ER236...
  • Page 20 ER236 44 1/4 37 1/2 ER236...
  • Page 21 ER236 ER236...
  • Page 22: Er236

    ER236 ER236P...
  • Page 23: Component Parts

    SECTION COMPONENT PARTS...
  • Page 24 ER136 CLIFTON ER136...
  • Page 25 ELECTRONIC RELATIVE HUMIDITY CONTROL AND ELT541 PROBE FOR ELT540 AND ELT542 DECAL FOR ELT540 ELI640 SWITCH DPST BP9 ELB096 5A BREAKER RFTH05 THERMOMETER -40 TO 120°F QUP320 DOOR HINGE P2969R PROOFER RETARDER DOOR QUP500 LATCH Model : ER136 Description Quantity View : FRONT...
  • Page 27 SOLENOID VALVE 110/120V 50/60Hz QUF350 ELECTRIC FLOAT PLF100 WATER FILTER ELV590 NEEDLE VALVE P240SER1 ER136 CONTROL PANEL 208V OR 240V 1 PH(SEE F1) P220SER1 ER136 CONTROL PANEL 220V 1 PH(SEE F3) ELF660 VAPOR TYPE FIXTURE AND ELF650 PLASTIC BULB PROTECTOR ELM731...
  • Page 29 Item Part Number RFC020 REFRIGERATION UNIT 1/2Hp RFPS10 DUAL PRESSURE CONTROL ELE168 IMMERSION ELEMENT 240V 3000W ELE169 IMMERSION ELEMENT 208V 3000W ELE134 COIL ELEMENT 240V 4000W ELE133 COIL ELEMENT 208V 4000W QUF350 ELECTRIC FLOAT ELS880 SOLENOID VALVE 110/120V 50/60Hz PLF100 WATER FILTER ELV590 NEEDLE VALVE...
  • Page 30: Control Panels

    SECTION CONTROL PANELS...
  • Page 31 ER136 208 OR 240 VOLTS 1 PH G:\ACAD10\PANNEAU\ÉTUVE\P240SER1.dft...
  • Page 32 CONTROL RELAY BASE ELB107 15A BREAKER ELB109 30A BREAKER ELC615 RELAY 10A 2P COIL 110V AND ELC617 BASE ELL050 GROUND LUG ELM736 LOAD FOR TIMER ELB072 TERMINAL BLOCK 3P 175A Model : 240V 1PH ER136 (P240SER1) Description Quantity View : TOP...
  • Page 33 ER136 220 VOLTS 1 PH G:\ACAD10\PANNEAU\ÉTUVE\P220SER1.dft...
  • Page 35 ELB109 30A BREAKER ELC615 RELAY 10A 2P COIL 110V AND ELC617 BASE ELL050 GROUND LUG ELM736 LOAD FOR TIMER ELB071 TERMINAL BLOCK 2P 175A 1PHASE ELT720 TRANSFORMER 240/120V 200VA Model : 220V 1PH ER136 (P220SER1) Description Quantity View : TOP...
  • Page 36 ER236 208 OR 240 VOLTS 1 PH G:\ACAD10\PANNEAU\ÉTUVE\P240SER2.dft...
  • Page 37 Item Part Number ELM735 SOLID STATE TIMER ICM FOR CH460,JAOP3G, FC2G AND E233 ELC650 RELAY 2P 30A 120VAC ELC908 HEATING CONTACTOR ELC630 CONTROL RELAY 12A COIL 120V AND ELC640 CONTROL RELAY BASE ELB107 15A BREAKER ELB109 30A BREAKER ELC615 RELAY 10A 2P COIL 110V AND ELC617 BASE ELL050...
  • Page 38 ER236 220 VOLTS 1 PH G:\ACAD10\PANNEAU\ÉTUVE\P220SER2.dft...
  • Page 39 Item Part Number ELM735 SOLID STATE TIMER ICM FOR CH460,JAOP3G, FC2G AND E233 ELC650 RELAY 2P 30A 120VAC ELC908 HEATING CONTACTOR ELC630 CONTROL RELAY 12A COIL 120V AND ELC640 CONTROL RELAY BASE ELB107 15A BREAKER ELB109 30A BREAKER ELC615 RELAY 10A 2P COIL 110V AND ELC617 BASE ELL050...
  • Page 40: Electric Schematics

    SECTION ELECTRIC SCHEMATICS...
  • Page 41 120 / 208 120 / 240 TOTAL POWER: 6KW 60HZ 1.5 KW HUMIDITY 4.0 KW HEAT REFRIGERATION AUTO P.L. 1/3 Hp. COMPRESSOR (LIGHT) AUTO Bulb 60W Max. VALVE ER136 1 PHASE 60HZ 23/08/05 M. FAUCHER STANDARD ER136_1 NONE 1 / 1...
  • Page 42 120 / 208 120 / 240 TOTAL POWER: 6KW 60HZ 1.5 KW HUMIDITY 4.0 KW HEAT REFRIGERATION AUTO P.L. 1/3 Hp. COMPRESSOR (LIGHT) AUTO Bulb 60W Max. VALVE ER136 1 PHASE 60HZ 23/08/05 M. FAUCHER STANDARD ER136_1 NONE 1 / 1...
  • Page 43 N L1 20 A. 30 A. 5 A. BACK VIEW DC−IN/OUT AN−2 PROBE (POWER) 15 A. PROGRAMMABLE ELECTRONIC TIMER AC−IN AC−OUT SERIAL LINK TIMER AN−1 PROBE 5 SEC. LOAD 120 / 208 11.0A 34.6A 33.6A 120 / 240 11.0A 30.0A 29.0A TOTAL POWER: 60 HZ 7.2KW 3.0KW HUMIDITY...
  • Page 44: Limited Warranty

    LIMITED WARRANTY (Continental United States Of America And Canada Only) Doyon Equipment Inc. guarantees to the original purchaser only that its product are free of defects in material and workmanship, under normal use. This warranty does not cover any light bulbs, thermostat calibration or defects due to or resulting...

This manual is also suitable for:

Er236

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