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Doyon FC18G User Manual

Gas conveyor oven
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SECTION « A » DESCRIPTION
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation Warnings . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Distances to respect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation / instruction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cooking time and temperature recommendation. . . . . . . . . . . . . . . . . . . .
Instructions to reverse direction of the conveyor . . . . . . . . . . . . . . . . . . .
Maintenance of the burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instructions to remove the belt on the conveyor. . . . . . . . . . . . . . . . . . . . .
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
For more information, please call our office: . . . . . . . . . . . . . . . . . . . . . .
FC18G. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1
FC2G. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7
SECTION « C » BURNER ADJUSTMENTS
FC18G. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C1
FC2G. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C3
SECTION « D » HEAT DIFFUSER ADJUSTMENTS
FC18G. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D1
FC2G. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D3
FC18G. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E1
FC2G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GAS CONVEYOR OVEN
FC18G & FC2G
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS

TABLE OF CONTENTS

PAGE
A1
A1
A1
A2
A3
A4
A6
A7
A8
A12
A14
A15
A16
A20
A21
E7

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Summary of Contents for Doyon FC18G

  • Page 1: Table Of Contents

    FC18G.........
  • Page 2 FC18G 120V/1PH/60 Hz ........

  • Page 3: Introduction

    CONSTRUCTION You just bought the most advanced gas fired oven in the world, "DOYON" technology at its best. This gas fired oven is manufactured using the highest quality components and material. The oven gives a perfect uniform baking with its unique Jet Air convection system. The DOYON gas fired oven is designed with parts that are easy to find.

  • Page 4: Installation Warnings

    INSTALLATION WARNINGS The DOYON gas fired ovens are designed to be used with the gas specified on the descriptive nameplate. Refer to National Fuel Gas Code, ANSI-Z223.1 and CAN/CGA.B149. Copies of these are available at: American Gas Association, 1515 Wilson Boulevard, Arlington, Virginia, 22209.

  • Page 5: Distances To Respect

    DISTANCES TO RESPECT Back of the oven: 4 inches Top of the oven: a clearance of 12 inches from above the top of the oven must exist to permit adequate venting. Floor: 4 inches minimum (legs) Sides of the oven: No clearance required from the end of the conveyor. Do not install other...

  • Page 6: Installation

    1. To the certified gas technician. The burner installed on DOYON gas fired ovens is set up and adjusted at the plant for a first class operation. It is nevertheless necessary to verify on site the pressure at the burner input.
  • Page 7 This will affect the baking quality. Turn the power "OFF" and change the phase sequence. The electrician must make sure that the supply cable does not come in contact with the oven top which becomes hot. ATTENTION WARNING...

  • Page 8: Operation / Instruction

    When the desired temperature is reached, the red light ON goes out on the thermostat. • If the red light on the front control panel is "ON" and the alarm buzzer rings, the oven does not produce heat. To start it over, press the red button on the front control panel for 2 seconds. The burner will start up (you can hear it).

  • Page 9: Cooking Time And Temperature Recommendation

    COOKING TIME AND TEMPERATURE RECOMMENDATION REGULAR PIZZA BAKING TIME Temperature 515° F 490° F PIZZA PAN BAKING TIME Temperature 540°F IMPORTANT: You must adjust your baking time according to your own recipes. We recommend that you conduct a few baking tests at the beginning and note your baking time for future reference.

  • Page 10: Instructions To Remove The Conveyor And Clean The Oven Fc18G

    INSTRUCTIONS TO REMOVE THE CONVEYOR AND CLEAN THE OVEN FC18G 1. Turn the power off ( A ). ♦ Remove the extended shelf ( B ). ♦ Remove the right tray ( C ). 2. Extended shelf ( B ).
  • Page 11 (10mm), then pull to the left. 6. Remove gearbox cover ( E ). 7. Remove gearbox cover ( E ). ♦ Lift ( 2cm ). ♦ Pull away from oven. 8. Remove rubber strap. ♦ Lift gearbox to remove the chain.
  • Page 12 9. Lift conveyor ( 2cm ) and pull it out. 10. Remove conveyor completely. 11. Open the door. 12. Remove the heat diffusers. INTERIOR SECTION 13. Top heat diffuser. 14. Interior without top heat diffuser.
  • Page 13 15. Remove bottom heat diffuser. FILTERS 17. The filters ( F,G ) must be cleaned regularly, maintain ventilation. 16. Interior without top and bottom heat diffuser. 18. The filters may be cleaned with good water and dishwashing liquid or replaced by a new filter.

  • Page 14: Instructions To Remove The Conveyor And Clean The Oven Fc2G

    1 inch (2 cm) and pushes it towards the front. When the end of the conveyor is inside the oven, it is preferable that the same two people place themselves on each side of the conveyor and continue to pull with precaution to take out the conveyor completely.
  • Page 15 2-Open the door. 3-Remove the 3 bottom deflector panels. 4-Clean the interior of the oven, the 3 bottom deflector panels and the conveyor with oven cleaner (EASY OFF or MR. MUSCLES). 5-Clean the air filter located on the front of the oven. Use water and soap.

  • Page 16: Instructions To Reverse Direction Of The Conveyor

    (see picture A). Unscrew the pizza stopper [1] and screw to the other side of the extension [2]. To reverse the direction of the conveyor, open the back panel of the oven. (picture B) Disconnect the red and black wirse of the conveyor motor on the gray terminal block and invert the two wires.

  • Page 17: Maintenance Of The Burner

    2 The spark rod and porcelain insulators 3 The flame detection rod 4 Verify the burner input pressure 5 Verify every adjustments (Ignition rod gap, microamps on the detection and air inlet opening) 6 Clean every moving pieces FC2G FC18G...

  • Page 18: Instructions To Remove The Belt On The Conveyor

    A-16 INSTRUCTIONS TO REMOVE THE BELT ON THE CONVEYOR...
  • Page 19 A-17...
  • Page 20 A-18...
  • Page 21 A-19...

  • Page 22: Troubleshooting

    • Put back the protectors. • Check the 0.75 amps breaker on the front for FC2G or on the side for FC18G of the oven. • If the breaker is "tripped", check if the conveyor is free from any obstructions before resetting the breaker.

  • Page 23: For More Information, Please Contact Our Office

    A-21 FOR MORE INFORMATION, PLEASE CONTACT OUR OFFICE : DOYON EQUIPMENT INC. 1255, rue Principale Linière, Qc, Canada G0M 1J0 Tel. : 1 (418) 685-3431 Canada : 1 (800) 463-1636 U.S. : 1 (800) 463-4273 FAX : 1 (418) 685-3948 Internet: http://www.doyon.qc.ca...

  • Page 24: Section « B » Dimensions

    SECTION DIMENSIONS...
  • Page 33 SECTION BURNER AJUSTMENT...

  • Page 38: Heat Diffuser Adjustment

    SECTION HEAT DIFFUSER ADJUSTMENT...

  • Page 44: Section « E » Component Parts

    SECTION COMPONENT PARTS...
  • Page 46 Item Part Number ELM960 ELB096 ELB099 ELP991 ELI575 ELI550 ELI555 ELI556 ELT515 ELT532 ELL780 ELL640 ELL755 Model : FC-18-G Description CONVEYOR CONTROL MOTOR DART 5A BREAKER 15A BREAKER EMERGENCY SWITCH KNOB CONTACT BLOCK 1NC MAIN SWITCH (SELECTOR) CONTACT BLOCK 1NO ON - OFF PLATE OMRON THERMOSTAT E5CS THERMOCOUPLE TYPE K...
  • Page 48 Item Part Number ELM940 ELM961 ELB089 50093010 ELI638 Model : FC-18-G Description CONVEYOR MOTOR GEARBOX PULSE GENERATOR, DART .75 AMP BREAKER SPROCKET CLUTCH ASSEMBLY CONVEYOR SWITCH Quantity View : SIDE...
  • Page 50 Item Part Number ELM762 ELT680 ELT681 ELT620 GAM200 GAC230 HONEYWELL GAS VALVE #VR8205A2008B GAC241N GAC241P ELM800M MOTOR .75HP 1PH 115/208-230V 60Hz/50Hz MAGNATEK ELM820M MOTOR 3/4HP 3PH 208/230/460V 60Hz/50Hz MAGNATEK STR400 STF425 GAP300 QUC900 GAT100 GAB500 ELECTRONIC CONTROL WITH ALARM CONTACT GAD200 ELM760 ELS940...
  • Page 52 Item Part Number ELM961 ELM940 ELM760 ELB089 ELB096 ELM960 ELT515 ELI550 ELI555 ELI556 ELL780 ELL755 ELL640 QUF100 50093010 Model : FC-2-G Description PULSE GENERATOR, DART CONVEYOR MOTOR GEARBOX MOTOR BLOWER .75 AMP BREAKER 5A BREAKER CONVEYOR CONTROL MOTOR DART OMRON THERMOSTAT E5CS MAIN SWITCH (SELECTOR) CONTACT BLOCK 1NO...
  • Page 54 Item Part Number ELM800ML MOTOR 1 PH. 3/4 HP.MAGNETEK WITH 6 1/4 INCH GAB500 ELECTRONIC CONTROL WITH ALARM CONTACT GAP300 GAC230 HONEYWELL GAS VALVE #VR8205A2008B GAC241N GAC241P GAM200 GAD200 QUC910 P120SFCG GAD190 Model : FC-2-G Description SHAFT. PRESSURE SWITCH NATURAL GAS PRESSURE REGULATOR PROPANE GAS PRESSURE REGULATOR ATMOSPHERIC MIXER FLAME DETECTION ROD#11ZK3F2127...

  • Page 55: Control Panels

    SECTION CONTROL PANELS...
  • Page 57 ELC510 ELC520 ELC496 ELC505B ELO220 ELO210 ELM720 ELM729 Model : P120FC1G (FC18G) Description MOTOR CONTACTOR 2HP (SPRECHER) CONTACTOR COIL (ONLY) (SPRECHER) MOTOR CONTACTOR 2HP (TELEMEC.) CONTACTOR COIL (ONLY) (TELEMEC.) OVERLOAD RELAY BASE OVERLOAD 6 - 9.5 Amps. OMRON CONTROL TIMER (11 PIN) H3CR...
  • Page 59 SPRECHER AUXILIARY CONTACT BLOCK OVERLOAD RELAY BASE OVERLOAD 6 - 9.5 Amps. OMRON CONTROL TIMER (11 PIN) H3CR 11 PIN BASE HIGH LIMIT TEMPERATURE 110°F THERMOSTAT 700°F THERMOSTAT KNOB 700°F THERMOSTAT BEZEL AND E233 Quantity View : INSIDE (See OVEN TOP)
  • Page 61 OVERLOAD RELAY BASE ((SPRECHER) OMRON CONTROL TIMER (11 PIN) H3CR 11 PIN BASE OVERLOAD 3.8 - 6 Amps. ((SPRECHER) HIGH LIMIT TEMPERATURE 110°F THERMOSTAT 700°F THERMOSTAT KNOB 700°F THERMOSTAT BEZEL AND E233 TRANSFORMER 240/120 250VA Quantity View : INSIDE (See OVEN TOP)

  • Page 62: Electric Schematics

    SECTION ELECTRIC SCHEMATICS...

  • Page 68: Limited Warranty

    Doyon Equipment Inc. does hereby exclude and shall not be liable to purchaser for any consequential or incidental damages including, but not limited to, damages to property, damages for loss of use, loss of time, loss of profits or income, resulting from any breach or warranty.

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