YILMAZ ACK 700 User Manual
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YILMAZ ACK 700 User Manual

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KULLANICI EL KİTABI & USER MANUAL &
РУКОВОДСТВО ПО ЭКСПЛУАТАЦИИ
www.yilmazmachine.com.tr

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Summary of Contents for YILMAZ ACK 700

  • Page 1 KULLANICI EL KİTABI & USER MANUAL & РУКОВОДСТВО ПО ЭКСПЛУАТАЦИИ www.yilmazmachine.com.tr...
  • Page 2 C O N T E N T S EC Declaration of Conformity Technical Features Dimensions Cutting Diagram Part List 6-28 Spare Part List 29-34 1. General Information 35 & 36 1.1 Introduction 1.2 Service Information 35-36 2. Safety 37 & 40 2.1 Safety Symbols and Their Meanings 2.2 Accidents Prevention 2.3 General Safety Information...
  • Page 3 Phone : +90 0216 312 28 28 Fax : +90 0216 484 42 88 yilmaz@yilmazmachine.com.tr Declare on our own responsibility that; ACK 700 UP CUTTING SAW MACHINE SERIAL NO : ……………………. We declare that the products mentioned above meet the 2006/42/EC Regulations of Machine Directives, 2014/35/EU Regulations of Low Voltage Directives and 2014/30/EU Regulations of EMC Directives.
  • Page 4 Air cons. 4 kW 50 Hz 2000 D/dak. D: 700 mm 60 Lt / dak 500 kg ACK 700 6-8 Bar 120 x 145 x 181 cm 400 V AC 3 P PE d: 38 mm Lt / min 550 kg YUKARIDAKİ...
  • Page 5 BOYUTLAR- DIMENSIONS – РАЗМЕРЫ 1513 1090 3009 1605...
  • Page 6 KESME DİYAGRAMI - CUTTING DIAGRAM - ДИАГРАММА РЕЗКИ...
  • Page 7 PARÇA LİSTESİ - PART LIST - ПЕРЕЧЕНЬ ДЕТАЛЕЙ RESİM & FIGURE & РИСУНОК - 1...
  • Page 8 PARÇA LİSTESİ - PART LIST - ПЕРЕЧЕНЬ ДЕТАЛЕЙ RESİM & FIGURE & РИСУНОК - 2...
  • Page 9 PARÇA LİSTESİ - PART LIST - ПЕРЕЧЕНЬ ДЕТАЛЕЙ STOK KODU ADET STOK KODU ADET STOCK KODU STOCK KODU номер номер ПОРЯДОК КОД КОЛИЧЕСТВА ПОРЯДОК КОД КОЛИЧЕСТВА 1SA970000-0001-1 1PL050000-0035 1SC170000-0006 1PL010000-0019 1PL010000-0016 1PN130000-0007 1HD050000-0001 2TU012510-0584 2ET022441-0023 1SC071000-0005 TABLO & TABLE & ТАБЛИЦА - 2...
  • Page 10 PARÇA LİSTESİ - PART LIST - ПЕРЕЧЕНЬ ДЕТАЛЕЙ RESİM & FIGURE & РИСУНОК - 3...
  • Page 11 PARÇA LİSTESİ - PART LIST - ПЕРЕЧЕНЬ ДЕТАЛЕЙ STOK KODU ADET STOK KODU ADET STOCK KODU STOCK KODU номер номер ПОРЯДОК КОД КОЛИЧЕСТВА ПОРЯДОК КОД КОЛИЧЕСТВА 1PL010000-0016 2TU012510-0589 1SC021000-0012 1SA970000-0001-4 2TU011610-0019 1SC021000-0026 2TU015010-0117 1SC021000-0078 2TU011110-1417 1PN010000-0012 2TU011441-1356 2TU011110-1604 1PN020000-0307 1SK010000-0007 3UA050030-0025 2TU011110-1605 2TU011210-1288...
  • Page 12 PARÇA LİSTESİ - PART LIST - ПЕРЕЧЕНЬ ДЕТАЛЕЙ RESİM & FIGURE & РИСУНОК - 4...
  • Page 13 PARÇA LİSTESİ - PART LIST - ПЕРЕЧЕНЬ ДЕТАЛЕЙ STOK KODU ADET STOK KODU ADET STOCK KODU STOCK KODU номер номер ПОРЯДОК КОД КОЛИЧЕСТВА ПОРЯДОК КОД КОЛИЧЕСТВА 1SC011000-0016 2TU011110-1606 1SC031000-0040 1SR070000-0032 1SC021000-0020 2TU011441-1356 3UA970030-0002 2TU011110-1631 1EL070001-0120 2TU012510-0590 2TU012110-1079 2TU011441-1355 TABLO & TABLE & ТАБЛИЦА - 4...
  • Page 14 PARÇA LİSTESİ - PART LIST - ПЕРЕЧЕНЬ ДЕТАЛЕЙ RESİM & FIGURE & РИСУНОК - 5...
  • Page 15 PARÇA LİSTESİ - PART LIST - ПЕРЕЧЕНЬ ДЕТАЛЕЙ STOK KODU ADET STOK KODU ADET STOCK KODU STOCK KODU номер номер ПОРЯДОК КОД КОЛИЧЕСТВА ПОРЯДОК КОД КОЛИЧЕСТВА 2TU012510-0671 3UA040030-0005 1SR110000-0028 1SC011000-0054 2TU011110-2242 1PL010000-0135 2TU011441-1043 1SC081000-0007 1PN020000-0251 1SC081000-0016 2TU011441-1852 1SC021000-0077 2TU014010-0365 1SC021000-0014 2TU011110-1119 1PN070000-0008 1SC071000-0023...
  • Page 16 PARÇA LİSTESİ - PART LIST - ПЕРЕЧЕНЬ ДЕТАЛЕЙ RESİM & FIGURE & РИСУНОК - 6...
  • Page 17 PARÇA LİSTESİ - PART LIST - ПЕРЕЧЕНЬ ДЕТАЛЕЙ STOK KODU ADET STOK KODU ADET STOCK KODU STOCK KODU номер номер ПОРЯДОК КОД КОЛИЧЕСТВА ПОРЯДОК КОД КОЛИЧЕСТВА 3UA040030-0023 2TU011110-0397 2TU011441-1851 1SC011000-0006 3UA060030-0019 TABLO & TABLE & ТАБЛИЦА - 6...
  • Page 18 PARÇA LİSTESİ - PART LIST - ПЕРЕЧЕНЬ ДЕТАЛЕЙ RESİM & FIGURE & РИСУНОК - 7...
  • Page 19 PARÇA LİSTESİ - PART LIST - ПЕРЕЧЕНЬ ДЕТАЛЕЙ STOK KODU ADET STOK KODU ADET STOCK KODU STOCK KODU номер номер ПОРЯДОК КОД КОЛИЧЕСТВА ПОРЯДОК КОД КОЛИЧЕСТВА 2TU012510-0586 2TU011110-1463 3UA040030-0011 2TU012710-0009 2TU012410-0447 1SR110000-0030 2TU012510-0587 TABLO & TABLE & ТАБЛИЦА - 7...
  • Page 20 PARÇA LİSTESİ - PART LIST - ПЕРЕЧЕНЬ ДЕТАЛЕЙ RESİM & FIGURE & РИСУНОК - 8...
  • Page 21 PARÇA LİSTESİ - PART LIST - ПЕРЕЧЕНЬ ДЕТАЛЕЙ STOK KODU ADET STOK KODU ADET STOCK KODU STOCK KODU номер номер ПОРЯДОК КОД КОЛИЧЕСТВА ПОРЯДОК КОД КОЛИЧЕСТВА 1SC021000-0023 1PL030000-0002 1SA970000-0001-5 1SA970000-0001-6 2TU011110-1419 1SA970000-0001-7 2TU011110-1422 TABLO & TABLE & ТАБЛИЦА - 8...
  • Page 22 PARÇA LİSTESİ - PART LIST - ПЕРЕЧЕНЬ ДЕТАЛЕЙ RESİM & FIGURE & РИСУНОК - 9...
  • Page 23 PARÇA LİSTESİ - PART LIST - ПЕРЕЧЕНЬ ДЕТАЛЕЙ STOK KODU ADET STOK KODU ADET STOCK KODU STOCK KODU номер номер ПОРЯДОК КОД КОЛИЧЕСТВА ПОРЯДОК КОД КОЛИЧЕСТВА 2TU012510-0585 1EL170000-0005 3UA030030-0005 2TU012210-1507 2TU011441-0017 1PN020000-0305 1EL170000-0003 TABLO & TABLE & ТАБЛИЦА - 9...
  • Page 24 PARÇA LİSTESİ - PART LIST - ПЕРЕЧЕНЬ ДЕТАЛЕЙ RESİM & FIGURE & РИСУНОК - 10...
  • Page 25 PARÇA LİSTESİ - PART LIST - ПЕРЕЧЕНЬ ДЕТАЛЕЙ STOK KODU ADET STOK KODU ADET STOCK KODU STOCK KODU номер номер ПОРЯДОК КОД КОЛИЧЕСТВА ПОРЯДОК КОД КОЛИЧЕСТВА 1SA040000-0024 1EL090000-0016 1SA040000-0024-1 1EL090000-0003 2ET022441-0081 1PN080000-0006-1 1EL010000-0033 1EL170000-0008 1PN010000-0102 1EL170000-0006 1EL090000-0001 1EL020000-0025 1EL090000-0009 TABLO & TABLE & ТАБЛИЦА - 10...
  • Page 26 PARÇA LİSTESİ - PART LIST - ПЕРЕЧЕНЬ ДЕТАЛЕЙ RESİM & FIGURE & РИСУНОК - 11...
  • Page 27 PARÇA LİSTESİ - PART LIST - ПЕРЕЧЕНЬ ДЕТАЛЕЙ STOK KODU ADET STOK KODU ADET STOCK KODU STOCK KODU номер номер ПОРЯДОК КОД КОЛИЧЕСТВА ПОРЯДОК КОД КОЛИЧЕСТВА 1PL010000-0038-2 3UA010030-0099 2TU011441-0851 3UA010030-0124 2TU012310-0039 1SC170000-0025 1PL010000-0038-1 1SC180000-0032 TABLO & TABLE & ТАБЛИЦА - 11...
  • Page 28 PARÇA LİSTESİ - PART LIST - ПЕРЕЧЕНЬ ДЕТАЛЕЙ RESİM & FIGURE & РИСУНОК - 12...
  • Page 29 PARÇA LİSTESİ - PART LIST - ПЕРЕЧЕНЬ ДЕТАЛЕЙ STOK KODU ADET STOK KODU ADET STOCK KODU STOCK KODU номер номер ПОРЯДОК КОД КОЛИЧЕСТВА ПОРЯДОК КОД КОЛИЧЕСТВА 2TU012310-0035 1SC011000-0011 2TU011410-0065 1SC081000-0013 2TU011110-0837 2TU012310-0040 1PL010000-0037_1 2TU011110-0839 1PL010000-0037 2TU011210-0388 2TU011110-0144 2TU011110-0838 2TU011110-0225 1PL010000-0037_2 2TU011110-0809 1SC021000-0014 2TU011441-0319...
  • Page 30 YEDEK PARÇA LİSTESİ - SPARE PART LIST - СПИСОК ЗАПАСНЫХ ЧАСТЕЙ PARÇA NO RESİM STOK KODU PARÇA ADI PART NO FIGURE CODE PART NAME НОМЕР РИСУНОК ПОРЯДОК КОД НАИМЕНОВАНИЕ ДЕТАЛИ KAPAK SWİTCH (CE) 1EL020000-0025 COVER SWITCH (CE) ŞALTER 1EL090000-0017 SWITCH XB4-BS8442 ACİL STOP BUTONU 1EL090000-0001 EMERGENCY STOP BUTTON...
  • Page 31 YEDEK PARÇA LİSTESİ - SPARE PART LIST - СПИСОК ЗАПАСНЫХ ЧАСТЕЙ PARÇA NO RESİM STOK KODU PARÇA ADI PART NO FIGURE CODE PART NAME НОМЕР РИСУНОК ПОРЯДОК КОД НАИМЕНОВАНИЕ ДЕТАЛИ ANA ŞALTER 1EL010000-0046 MAIN SWITCH AYAK PEDALI 1EL090000-0053 PEDAL HAREKETLİ GÖNYE 2TU012310-0220 MOVING SETSQUARE MENGENE YATAĞI...
  • Page 32 YEDEK PARÇA LİSTESİ - SPARE PART LIST - СПИСОК ЗАПАСНЫХ ЧАСТЕЙ PARÇA NO RESİM STOK KODU PARÇA ADI PART NO FIGURE CODE PART NAME НОМЕР РИСУНОК ПОРЯДОК КОД НАИМЕНОВАНИЕ ДЕТАЛИ PNÖMATİK MENGENE 3UA060030-0019 PNEUMATIC CLAMP PİSTON (DMC-A 50x280) 1PN020000-0307 PISTON (DMC-A 50x280) HİDROÇEK ÜNİTESİ...
  • Page 33 YEDEK PARÇA LİSTESİ - SPARE PART LIST - СПИСОК ЗАПАСНЫХ ЧАСТЕЙ PARÇA NO RESİM STOK KODU PARÇA ADI PART NO FIGURE CODE PART NAME НОМЕР РИСУНОК ПОРЯДОК КОД НАИМЕНОВАНИЕ ДЕТАЛИ ŞARTLANDIRICI 3UA110030-0020 LUBRICATOR SPRAYER SU PÜSKÜRTME VALF 1PN010000-0012 WATER SPRAY VALVE 1/8-6 DİRSEK 1PN140000-0005 1/8-6 FITTING...
  • Page 34 YEDEK PARÇA LİSTESİ - SPARE PART LIST - СПИСОК ЗАПАСНЫХ ЧАСТЕЙ PARÇA NO RESİM STOK KODU PARÇA ADI PART NO FIGURE CODE PART NAME НОМЕР РИСУНОК ПОРЯДОК КОД НАИМЕНОВАНИЕ ДЕТАЛИ MOTOR KAYIŞI 1SR070000-0032 MOTOR BELT TESTERE BIÇAĞI 1SK010000-0007 SAW BLADE MENTEŞE 1SC140000-0006 HINGE...
  • Page 35 YEDEK PARÇA LİSTESİ - SPARE PART LIST - СПИСОК ЗАПАСНЫХ ЧАСТЕЙ PARÇA NO RESİM STOK KODU PARÇA ADI PART NO FIGURE CODE PART NAME НОМЕР РИСУНОК ПОРЯДОК КОД НАИМЕНОВАНИЕ ДЕТАЛИ M8*50 PİPO 3UA040030-0023 M8*50 HANDLE SUSTA 3UA030030-0005 MUHAFAZA CAMI 1PL040000-0069 GUARD GLASS...

  • Page 36: General Information

    1.2 Service Information In case of any technical problem please contact your nearest YILMAZ dealer, or YILMAZ head office through the below mentioned phone, fax or e-mail address. Technical labels with the model description of the machine are fixed onto the front side of each machine.
  • Page 37 1. GENERAL INFORMATION AUTHORIZED TECHNICAL SERVICE CENTER ADDRESS TAŞDELEN MH. ATABEY CD. NO:9 34788 ÇEKMEKÖY – İSTANBUL / TÜRKİYE 0216 312 28 28 Pbx. 0216 484 42 88 service@yilmazmachine.com.tr www.yilmazmachine.com.tr For minimize the documantation, It is wery necessary to mention below details at the agreements signed with suppliers and dealers of the purchased machines.

  • Page 38: Safety Symbols And Their Meanings

    SAFETY 2.1. Safety Symbols and Their Meanings Read the user guide Wear ear protectors Wear safety goggles Ensure safe working position, always keep your balance Elektrical excitation...

  • Page 39: General Safety Information

    2. SAFETY 2.2. Accidents Prevention 2.2.1 Our machines are manufactured in accordance with CE safety directives, which cover national and international safety directives. 2.2.2 It is the task of the employer to warn his staff against accident risks, to train them on prevention of accidents, to provide for necessary safety equipment and devices for the operator’s safety.
  • Page 40 2. SAFETY 2.3.4 Don’t put anything on the machine. 2.3.5 Don’t use any materials other than those recommended by the manufacturer for cutting operations on the machine. 2.3.6 Ensure that the work piece is clamped appropriately by the machine's clamp or vice. 2.3.7 Ensure safe working position, always keep your balance.
  • Page 41 2. SAFETY 2.3.14 Don’t use machines with improper functioning buttons and switches. 2.3.15 Don’t keep flammable, combustive liquids and materials next to the machine and electric connections.

  • Page 42: Machine's Description

    3. MACHINE’S DESCRIPTION Mitre cutting machines designed for straight and angle cutting of PVC and Aluminium profiles.  Two hand control system application is available in terms of employee safety.  Moveable back fences to maximize cut capacity.  Positive locating pin lock at 0º - 15º - 22,5º - 30º - 45º - 60º and 75º intermediate angles set with a table lock. ...

  • Page 43: Transport Of The Machine

    4. TRANSPORT OF THE MACHINE 4.1. The transport should be done by qualified personnel only. 4.2. The machine should be transported by lifting with proper equipment ( not touching the ground during the transport ). 4.3. Unless customer requests the contrary, the machine will be delivered with wooden packaging. 4.4.

  • Page 44: Installation Of The Machine

    5. INSTALLATION OF THE MACHINE 5.1 Preparation 5.1.1 The machine size and weight measurements, given the technical specification sheet.The ground, where the machine will be placed, should be even, solid enough to bear the weight of the machine. 5.1.2 The machine should be located approx. 100 cm away from the rear wall. 5.1.3 You can provide the balance of the machine with adjustable counterforts (FIGURE –...
  • Page 45 5. INSTALLATION OF THE MACHINE 5.2.3 Plug the machine to a grounded socket. 5.2.4 Main voltage of the machine is 400 V 50 Hz. 5.2.5 Check the power source voltage. It has to be in accordance with the values stipulated on the machine’s type label.

  • Page 46: Machine Safety Information

    6. MACHINE SAFETY INFORMATION 6.1 Lifting, installation, electric maintenance of the machine should be carried out by qualified personnel only. 6.2 Routine maintenance and scheduled maintenance should be carried out by qualified personnel after unplugging the machine first. 6.3 Ensure that the machine has been cleaned, tested and maintained before starting to operate it. 6.4 Check the safety devices, power cable and moving parts regularly.

  • Page 47: Operation

    7. OPERATION 7.1 Preparation 7.1.1 Degrease and dry the machine table. Especially ensure that the holding grips and handles are clean and dry. 7.1.2 Clean all surfaces of the machine from chip and foreign particles. Use eye glasses for protection. 7.1.3 This machine can process on products manufactured from rigid plastic and aluminum materials that don’t include iron alloy.
  • Page 48 7. OPERATION 7.2 Operation STEP-1 Turn on the system switch STEP-2 Press the safety guard button STEP-3 Put the profile to the back fence as shown below...
  • Page 49 7. OPERATION STEP-4 Press the pedal and clamp the profile STEP-5 Press the motor “START” button.
  • Page 50 7. OPERATION Close the safety guard by pressing the pedal once. STEP-6 Cutting process starts automatically After cutting process the safety guard opens and the STEP-7 clamps release automatically STEP-8 Put the next profile STEP-9 Clamp the profile by pressing the pedal once When the pedal is pressed again the safety guard STEP-10 closes and the cutting process starts...
  • Page 51 7. OPERATION In the case of continuous of the cutting process 7th, 8th, 9th and 10th steps are repeated. If the motor stopping button is pressed return to the 3rd step and repeat the rest of the steps. If the emergency button is pressed the safety guard is not opened automatically so return back to 2nd step and repeat the rest of the steps.

  • Page 52: Maintenance, Service And Repair

    8. MAINTENANCE, SERVICE AND REPAIR 8.1 Maintenance 8.1.1 Cut the electric and pneumatic power connections of the machine. 8.1.2 Clean all surfaces of the machine from burs, chips and foreign substances. If the machine will not be used for a long time, lubricate undyed parts with oil that prevents rusting.
  • Page 53 8. MAINTENANCE, SERVICE AND REPAIR 8.2.3 Remove the cover of the housing by removing the four Butterfly nuts located on the saw protective enclosure ( FIGURE – 3 NO.177 ). ( FIGURE – 3 ) 8.2.4 Remove the M10 screw with the help of an 8 mm Allen wrench. When removing the bolt hold saw shaft ( FIGURE –...

  • Page 54: Changing The Belt

    8. MAINTENANCE, SERVICE AND REPAIR 8.3 Changing the Belt 8.3.1 Cut the electric connection of the machine. 8.3.2 Dismantle the Saw by applying the saw replacement process ( Clause 8.2 ). 8.3.3 After taking the saw out, put the saw somewhere in the casing of the machine or take it out by removing saw housing connection screws ( FIGURE –...
  • Page 55 8. MAINTENANCE, SERVICE AND REPAIR 8.4 Angular and Run Out Adjustment Control of Saw Blade and Set Square 8.4.1 Cut the electric connection of the machine. 8.4.2 Control the run out of the saw blade with eyes. İf possible use a dial gage. 8.4.3 If there is any problem in the inclined cut, control the saw’s 90 degrees orthogonal to the set square with the aid of the set-square.
  • Page 56 9. NOISY EMISSION VALUES Material Aluminium 98 dB ( Measured Value ) Lenght 1220 mm 93 dB ( Average Sound Pressure Value ) Width 70 mm 2 dB ( Uncertainity in the Measurements ) Height 20 mm The values given fort he noise are the emission level and it does not show that it in the safe working level. A connection between emission and exposure levels is available, however it is not used confidently for the determination whether these more advanced precautions are necessary or not.The factors that affects the real level of exposure, affecting the working power, are residence time, features of working place, in other words other noise resources, actions on other side and the...

  • Page 57: Troubleshooting Guide

    10. TROUBLESHOOTING GUIDE Here are some recommendations for solving urgent problems. If the trouble cannot be solved, or if you have a problem other than those described hereunder, please contact our technical service or your nearest dealer. TROUBLE CAUSES REMEDY Lubricating the saw blade cutting Low surface quality (at aluminum and surfaces,...

  • Page 58: Warranty Conditions

    11. WARRANTY CONDITIONS YILMAZ MAKİNE SANAYİ ve TİCARET A.Ş. guarantees that all its machines are tested before shipment and produced in accordance with international standards and reserves the right to make any changes to its products without prior notice. General;...
  • Page 59 11. WARRANTY CONDITIONS The warranty does not cover damages resulting from the following errors; Failure to comply with the rules set out in the instruction to use,  Malfunctions arising from incorrect voltage and voltage fluctuations, lack of phase, voltage excess or low voltage ...
  • Page 60 Pvc ve Alüminyum Profil İşleme Makineleri Pvc & Aluminium Profile Processing Machines Оборудование Для Обработки Профилей Из Пвх И Алюминия “Her zaman güven ürettik” “We always provide reliability” “мы всегда предоставлена надежность” www.yilmazmachine.com.tr DOCUMENT NO : MKK.015 REVISION NO : 01 REVISION DATE : 07.08.2019...

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