Endress+Hauser asp-station d 2 Installation And Operating Instructions Manual
  1. Manuals
  2. Brands
  3. Endress+Hauser Manuals
  4. Samplers
  5. asp-station d 2
  6. Installation and operating instructions manual

Endress+Hauser asp-station d 2 Installation And Operating Instructions Manual

Multi-function water sampler
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
BA 034R/09/en/04.97
Part No. 50051362
Multi-function
water sampler
asp-station d 2
Installation and operating instructions
Endress Hauser
Nothing beats know-how

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the asp-station d 2 and is the answer not in the manual?

Questions and answers

Related Manuals for Endress+Hauser asp-station d 2

Summary of Contents for Endress+Hauser asp-station d 2

  • Page 1 BA 034R/09/en/04.97 Multi-function Part No. 50051362 water sampler asp-station d 2 Installation and operating instructions Endress Hauser Nothing beats know-how...

  • Page 3: Please Note

    Danger: Ignoring this warning can lead to personal injury. Should the "asp-station d 2" be in storage for more than 6 months please take note of the storage details in chapter "Maintenance, general". Please enter details here:...

  • Page 4: Asp-Station D

    Dimensional drawing, complete unit asp-station d 2 Dimensional drawing, complete unit Dimensional drawing, complete unit with all options (above). Roof (option) Suction hose (accessories) Sampler asp - station d 2 Power cable Base (option, also available as a completely enclosed base, eg. for mounting external pumps...

  • Page 5: Table Of Contents

    2 Contents Contents Page Please note: - Complete delivery - Transport insurance - Enter unit information asp-station d 2 - Dimension drawing, complete construction Contents General notes - Safety Mechanical installation - General - Installation - Hose connection / installation...
  • Page 6 Contents asp-station d 2 Page Operating and display components - General - Operating components - Setting up principle - Short form instructions - Programme selection and information - Base settings - Programmes: Creating and changeover - Start/stop operation - Service level...

  • Page 7: General Notes

    2 General notes This unit is constructed and tested according to EN 61010-1 / Safety VDE 0411 Part 1 and left our works in perfect and safe condition. In order to maintain this condition and operate safely the user must take note of the following safety information and warnings contained in these instructions.

  • Page 8: General

    Mechnanical installation asp-station d 2 General Remove the external protection film as soon as possible as this can stick due to sun rays.The water sampler must be installed so that it stands higher than the sampling point. It can be installed outside and mounted on a concrete foundation or solid level ground.

  • Page 9: Mechanical Installation

    2 Mechanical installation The suction hose must always be submerged in liquid at the sampling point. Sampling point Suitable measures for this are: recommendations Weight the end of the hose using a short length of V2A tubing or fixing the hose to the channel (tank) wall using a hose saddle or the submersion armature (can be ordered as an accessory).

  • Page 10: Installation

    Mechnanical installation asp-station d 2 Foundation recommendation (For standard units) A = Fixing dimensions (There are four 10 mm dia holes in the base of the cabinet) B = Defrost water drain. C = Possible cable entries. Foundation recommendation on option For special version (wide housing) eg.

  • Page 11: Electrical Installation

    2 Electrical intallation The sampler is delivered with a 3core mains cable (length approx. 1.4m) Power supply connected to a 2 pin plug with earth contact. This cable is fed through the sampler left side panel and is already connected to the mains terminals (KL1/1, KL/2 and PE) in the terminal box.

  • Page 12: Terminal Connections

    Electrical inatallation asp-station d 2 For skilled personnel only: On site cable connections must only be made through the PG glands. Only connect the terminals mentioned in the following text. Terminal connections Auxiliary voltage 0 Volt (common ground) KL 9/1 Auxiliary voltage +8...+18,5 Volt (max.

  • Page 13: Control Input

    2 Electrical intallation 1 control input (KL8/ terminal 7 via optocoupler). Control input Presettable as programme change or event input. Condition: Address 270 is set to "ext. signal"..for programme change A voltage of +7 to +27 Volt stops the actual programme (Adr.010) and changes to the target programme (as preset in address 271).

  • Page 14: Output

    Electrical inatallation asp-station d 2 Output Outputs 1 and 2 (KL6/KL7) are individual potential free changeover contacts and can be directly connected to either DC or AC sources. Output 3 (KL5/1 - KL5/2) is connected to mains power and is therefore dangerous.

  • Page 15: Sampling Principle

    2 Sampling principle Vacuum principle 1 The dosing system is 2 A fresh sample is then sucked pneumatically sealed at the into the dosing chamber until beginning of each sample cycle. the conductivity level switch is The diaphragm pump then...

  • Page 16: For First Installation

    For first installation asp-station d 2 General The sampler is constructed for practical operation and can be applied virtually everywhere. In addition to the versatile setting up the operator also has the possibility to preset six individual programmes. These can be accessed at any time.
  • Page 17 2 For first installation "asp-station d 2" with 12 bottles and 2 hour filling time per bottle. Time synchronisation example: On synchronisation time of 00:00 (addr. 127) and switched on bottle synchronisation (addr. 128) each bottle is allocated a fixed filling time...

  • Page 18: Setting Up Sample Volume

    Setting up sample volume asp-station d 2 Varying sample volume Follow the next steps. 1. Open cabinet door 2. Switch unit off Operate the - OFF- (4) push button at the "liqui-box d 2". Dosing system: = Elbow = Dosing tube...
  • Page 19 2 Setting up sample volume Lift clamp from pipe elbow. 4. Remove dosing system Pull dosing system forwards and remove from controller. Release the bayonet fitting by turning 5. Remove flange the lower part of the flange as shown.
  • Page 20 Setting up sample volume asp-station d 2 7. Replace dosing system = Nipple = Suction pipe elbow = Hose clamp = Contacts = Spring contacts = Fixing clamp = Silicon hose Push silicon hose into the hose clamp Push suction pipe elbow onto the nipple .

  • Page 21: Maintenance

    2 Maintenance Maintain your asp-station d 2 regularly. Clean and protect the outside General cabinet using a stainless steel cleaning agent. Regularly oil the door hinges. Clean the distribution tray and tap with soap and water (do not use solvents, Sample distribution spirits, etc.).

  • Page 22: Operating And Display Components

    Operation and display asp-station d 2 General Operating mode Actual display Selection menu (levels) 000 Programme select. + 100 Base settings 200 Set up programme + 300 Start/Stop operation 400 Service level Selected level ( Addresses ) Unlock Set up unit...

  • Page 23: Operating Components

    2 Operation and display "ON" Key activates the controller (liqui-box d 2). Operating components Display indicates ON with date and time. "OFF" Key switches the controller (liqui-box d 2) off. Display indicates OFF with date and time. An already started sample cycle is aborted (or completed if the suction phase has been reached).

  • Page 24: Short Form Instructions

    Operation and display asp-station d 2 Short form instructions The following addresses are important when changing the factory settings in a sample sequence programme: 1. Select level "Base settings", unlock security code (code 6051) Addr. 110: select and set up Addr.
  • Page 25 2 Operation and display This page was left empty for notes:...

  • Page 26: Programme Selection And Information

    Operation and display asp-station d 2 Programme selection and information Programme Print select A parameters One, from programme 1 to 6 since: Yes or No date/time Power failures Power failure External stops External stop Control input Control input time, last:...
  • Page 27 2 Operation and display Adr. Description Works setting Sampling: 6 programmes are in memory. One out of six can be selected in this address. This programme will become active in automatic operating mode (after AUT has been operated).

  • Page 28: Base Settings

    Operation and display asp-station d 2 Base settings Sample Bottle volume volume Set up Set up range: range: 0...500 ml 00,0...99,9 l Self Blow out time Suction time Dosing time Sample delay Conductivity Synchronisation Synchronisation Synchronisation optimising (Phase 1) (Phase 2)
  • Page 29 2 Operation and display Addr. Description Works settings Set up the same dosing volume as on the filling tube in the dosing chamber 300 ml Set up single bottle / container volume (-10% for safety) (Addr. 110/111 operate as bottle overfill security).

  • Page 30: Programmes: Creating And Changeover

    Operation and display asp-station d 2 Programmes: Creating and changeover Sampling Time interval Sampling Sample Fill time per Samples per quantity distribution bottle bottle Progr. 1 Progr. 1 Progr. 1 Progr. 1 Progr. 1 Progr. 1 Time/ Range: Change on...
  • Page 31 2 Operation and display Address Description Works settings Programme 1: (Select one from three possibilities) - Time proportional sampling: Samples are taken in even time cycles. Quantity proportional sampling: High flow = Many samples Timed Low flow = Few samples Condition: That a flow meter is connected to the sampler.

  • Page 32: Start/Stop Operation

    Operation and display asp-station d 2 Start / stop operation Start/Stop Start/Stop- mode Reset to zero Continuous Once Daily Mo/Tue.. Sat/Sun Yes / no Start date Stop date Not active Not active Active = Active = Day, month, Day, month,...
  • Page 33 2 Operation and display Address Description Works settings Select one from six possibilities: Continuous operation: Once the AUT push button has been operated the unit operates continuously with the preset programme (addresses 320 - 369 not active). Continuous...

  • Page 34: Service Level

    Operation and display asp-station d 2 Service level Update Software Processor Service date report Abort counter Name and 3 digit version last fault Yes / no number 4 digit Sampler Pump Cooler Sample Electrode 2 Ack. without running time running time...
  • Page 35 2 Operation and display Address Description Date of last service. Must be set to "Yes" and initiated by sevice technician ! Please always indicate this value on any queries ! Sum of all faults that led to an abort. Last fault is indicated with an error code number.

  • Page 36: Operator Settings

    Operation and display asp-station d 2 User settings Date Name...
  • Page 37 2 Operation and display User settings (Reserve table (can be copied for multiple Date Name...

  • Page 38: Changing Analogue Input

    Changing analogue input asp-station d 2 Works setting: current input The sampler is always delivered set on current input. Selection of 0 ...+20mA or +4 ...+20mA is done in address 141. There is no need to open the controller..change to voltage input: For special applications the controller can be set to a voltage input of 0 ...+1 Volt or 0 ...+10 Volt.

  • Page 39: Sample Distribution Conversion

    2 Umbau, Probenverteilung The sampler can operate using a composite container or can distribute the Changing number of bottles samples into a number of discrete bottles using a sample distribution system. Changing from one form of distribution to another can be done by simply exchanging one form for another.

  • Page 40: Problems And Solutions

    Problems and solutions asp-station d 2 Fault messages The sampler contains a self monitoring function system. Faults occurring are displayed including a fault number as well as a hint as to how to remove the fault. Once the fault has been removed acknowledge this by operating the ON push button.

  • Page 41: Spare Parts

    2 Spare parts Description Order code Spare parts liqui-box 2 control module... Complete control module (standard) RPF1A-2H1 Cabinet and external components: External elbow fitting 13 mm 50062334 + 50042066 External elbow fitting 15 mm 50042066 Jubilee clip 13 mm...
  • Page 42 Technische Daten asp-station d 2 Cabinet: Stainless steel cavity wall insulated cabinet, materials: 1.4301 (V2A), 30mm Styropor insulation. Cabinet internal temperature thermostat controlled. H x W x D approx. 1072 x 601 x 637 mm (Wide cabinet) approx. 1072 x 868 x 665 mm) Weightapprox.
  • Page 43 2 Technische Daten 6 individual presettable programmes, presettable programme change Sampling modes: (switching) conditions (eg. Q-t changeover, Q-q changeover, etc.) Possibilities : Time proportional Quantity proportional Event controlled Manual start Individual start/stop operation using daily/weekday switch functions Timer...
  • Page 44 Technische Daten asp-station d 2 Material used liqui-box d 2: Housing: (partial) Dosing chamber: PMMA - Flange: PP/PPN - Sensors: 1.4305 Dosing tube: Connection tube: PP Outlet hose: Silicon Pneumatic controller: - Block: Polycarbonate - Gasket: Silicon Distribution system: Polystyrol...
  • Page 45 Tel. (9 05) 6 81 92 92, Fax (9 05) 6 81 94 44 Belgium Poland Endress+Hauser S.A./N.V. South Korea Chile Endress+Hauser Polska Sp. z o.o. Brussels Hitrol Co. Ltd. DIN Instrumentos Ltda. Warsaw Tel. (02) 2 48 06 00, Fax (02) 2 48 05 53...

Table of Contents