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Summary of Contents for amiad Filtomat MG110
- Page 1 AMIAD Water Systems Ltd. Filtomat MG110 Electronically Controlled Serial Number: Order Number: Catalog Number: Filtration Degree: Tested By: Installation, Operation and Maintenance Instructions Ref: 910101-000571 /09.2020 Original Instructions MG110 910101-000571 / 09.2020 Page 1 of 31...
- Page 2 This document does not replace any certified drawing, procedure or information provided by Amiad in reference to a specific customer, site or project. Amiad assumes that all users understand risks involved within this file and/or its attached materials. This document is given in good faith and is not intended to impose any obligation to Amiad.
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Page 3: Table Of Contents
DIRT COLLECTOR - PARTS DRAWING ..........................26 COVER - PARTS SCHEDULE .............................. 27 COVER - PARTS DRAWING ............................... 28 CONTROL TUBES SCHEME ............................... 29 AMIAD LIMITED WARRANTY ............................30 With any inquiry please quote Filter Serial Number, located on the filter housing. MG110 910101-000571 / 09.2020... -
Page 4: Technical Specifications
TECHNICAL SPECIFICATIONS General Maximum flow rate Consult manufacturer for optimum flow depending on MG110 350m /h; 1542USgpm filtration degree & water quality. Min. Working pressure 2.0 bar; 30 psi Or lower if pressure is increased for flushing Max. Working pressure 10 bar;... -
Page 5: Safety Instructions
Always observe standard safety instructions and good engineering practices whilst working in the filter’s vicinity. Use the filter only for its intended use as designed by Amiad, any misuse of the filter may lead to undesired damage and may affect your warranty coverage. - Page 6 Operation procedures exactly as described in this manual. Commissioning the filter should be done by an authorized Amiad technician, do not attempt to commission the filter unaccompanied since this may lead to undesired damage and may affect your warranty coverage.
- Page 7 Maintenance Before any maintenance or non-regular operation please read the following: Servicing the filter should be done only by technicians authorized by Amiad. Disconnect the filter from the power supply and lock the Main Power Switch. Disconnect the compressed air supply, release the residual pressure and lock the Pneumatics Main Valve.
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Page 8: Dimensional Drawings
Dimensional Drawings MG110 910101-000571 / 12.2019 Page 8 of 31... -
Page 9: Introduction
The FILTOMAT MG110 filter is configured to meet your specific needs according to flow rates and water quality. The filter can be installed as a stand-alone unit for low flow rates, or assembled in a group on a manifold when high flow rates and/or a large screen area are required. - Page 10 Exhaust valve Nozzle Fine screen Rotor chamber Coarse screen Piston Dirt collector Rotor Drain Inlet Outlet Figure 2: Internal Components of the MG Filter Diagram for the hydraulic Control tubes Routing - 2 filters - for illustration only MG110 910101-000571 / 12.2019 Page 10 of 31...
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Page 11: How The Flushing Controller Works
How the Flushing Controller Works The flushing controller is operated by 12 VDC. It receives a signal from the Differential Pressure Switch when the pressure differential reaches the preset value (0.5 Bar, 7 PSI). The flushing controller then sends a 12 VDC pulse to the Pulse Solenoid, which provides hydraulic pressure to the Hydraulic Relay which actuates the piston. -
Page 12: Installation
Installation Design Recommendations The inlet and outlet pipes must be the same or a larger diameter than the inlet and outlet diameters of the filter. The upstream pressure source should not drop below 30 psi (2 bar) during the rinse cycle. If this cannot be ensured, consult the ... -
Page 13: First-Time Operation
First-time Operation 1. Remove a plastic plug from one of the outlet holes on the top of the filter to bleed air from the filter. 2. Open the inlet valve. 3. Close the plastic plug when all the air is bled from the filter. 4. -
Page 14: Maintenance
Maintenance NOTE: Depressurize the filter before maintenance (close inlet, and then outlet valve). Checking the Filter 1. Unscrew the filter lid's long bolt; for safety reasons do not remove its nut! 2. Unscrew and remove the other nuts from the filter’s lid bolts. Do not remove the long bolt's nut! 3. -
Page 15: Removing The Screen And The Dirt Collector
Servicing Draining the Filter Close the filter’s upstream (inlet) valve. Close the filter’s downstream (outlet) valve and isolate the filter from the water system. Use the manual start function of the electronic flushing controller and start a flushing cycle to release the pressure of the filter housing. - Page 16 Pull the coarse screen out of the filter housing. MG110 910101-000571 / 12.2019 Page 16 of 31...
- Page 17 Pull the fine screen out of the filter housing. If it is difficult to release the screens use Amiad’s Push Pull Tool ) to extract the screen by performing the following procedure: (Catalog Number 7001900-001985 A. Assemble the tool by inserting the fork shape part into the lever handle.
- Page 18 MG110 910101-000571 / 12.2019 Page 18 of 31...
- Page 19 Depending on the actual diameter of your filter use two units of Amiad’s Screen Separation Tool (Catalog Number 700190-001985 for 2”-8” , 700190-002139 for 10”-12” or 700190-002150 for 14”-16” filters) to separate the Chamber Flat Screen and the Dirt Collector from the Fine Screen.
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Page 20: Re-Installing The Screen And The Dirt Collector
Insert the Dirt Collector to the Fine Screen. Make sure that the first suction nozzle of the Dirt Collector pointing downwards when inserted into the Fine Screen. Use the two Amiad’s Screen Separation Tools to reconnect the Chamber Flat Screen and the Fine Screen. Insert the fine screen back to the filter housing . - Page 21 Insert the Coarse Screen back to the filter housing , return the filter’s lid back to its closed position and re- tighten the lid bolts nuts MG110 910101-000571 / 12.2019 Page 21 of 31...
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Page 22: Parts Schedule Section 1
Section 1 Parts Schedule CAT. No. Description Material 710105-xxxxxx MG110 Filter Housing (2x108LP) RAL5010 Polyester ST. 37-2 770102-000174 PARKER O-RING 2-448 NBR 70 SHORE 700190-001541 COVER ASSY CAST-IRON W/PIS AND VALVE PISTON MOD Various 760104-000075 STUD BOLT 1/2" UNC 50MM S/ST303 S/ST 303 760103-000077 FLAT WASHER M12 DIN125 C/ST ZINC PLATED... -
Page 23: Parts Drawing #1
#1 (Page 1 of 2) Parts Drawing MG110 910101-000571 / 12.2019 Page 23 of 31... -
Page 24: Parts Drawing #1
#1 (Page 2 of 2) Parts Drawing MG110 910101-000571 / 12.2019 Page 24 of 31... -
Page 25: Dirt Collector - Parts Schedule
Dirt Collector - Parts Schedule CAT No. DESCRIPTION Qty. Material 710103-000920 Body Dirt Collector S/St304 (6 Noz) S/ST 304 700190-001608 NOZZLE SUCTION+CLAMPS (A)OD52 STD M10XXL Various 760102-000097 NYLON INSERT LOCKNUT 1/4"UNC S/ST316 DIN985 S/ST 316 710101-000693 Nozzle Suction OD52 Dirt Colllector NYLON 710101-000704 Nozzle Suction Oval Clamped... -
Page 26: Dirt Collector - Parts Drawing
Dirt Collector - Parts Drawing MG110 910101-000571 / 12.2019 Page 26 of 31... -
Page 27: Cover - Parts Schedule
Cover - Parts Schedule CAT No. DESCRIPTION Qty. Material 710103-000819 Cover 8 Holes Blue M10X(X)(L) Cast Iron 710103-000901 Seat Valve Seal M106 (Cast-Iron Cover) Delrin 710103-000902 Ring Retaining Cover Seat Seal M106 770102-000156 O-Ring Seal (P2-351) 50+5 NBR 710103-000869 Rod Piston M1XX(L)(P) S/St316 S/ST 316 770102-000126 O-Ring Seal (P2-237) Nat... -
Page 28: Cover - Parts Drawing
Cover - Parts Drawing MG110 910101-000571 / 12.2019 Page 28 of 31... -
Page 29: Control Tubes Scheme
Control Tubes Scheme MG110 910101-000571 / 12.2019 Page 29 of 31... -
Page 30: Amiad Limited Warranty
In no event shall Amiad be liable to the Buyer or any third party for any damages to property, or for any intangible or economic loss, including loss of profits, loss of customers or damage to reputation, for any damages, including indirect, special, consequential damages, or punitive damage arising out of or in connection with this Warranty, or arising out of or in connection with the product's performance or failure to perform, even if it has been advised of the possibility of such damages. - Page 31 Manufacturer Amiad Water Systems Ltd. D.N. Galil Elyon 1, 1233500, Israel. Tel: +972 4690 9500 | Fax: +972 48141159 | Email: info@amiad.com European Authorised Representative for CE Obelis s.a. Bd Général Wahis 53, 1030 Brussels, Belgium. Tel: +(32) 2732 5954 | Fax: +(32) 27326003 | Email: mail@obelis.net...
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