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OPERATOR'S
MANUAL
MULTI-SPEED BELT DRIVE DRILL PRESS
MODEL: DP-4016B
Baileigh Industrial Holdings LLC,
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileigh.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL
HOLDINGS LLC, IS PROHIBITED. Baileigh Industrial Holdings LLC, does not assume and hereby disclaims any
liability for any damage or loss caused by an omission or error in this Operator's Manual, resulting from accident,
negligence, or other occurrence.
Rev. 04/2020
© 2020 Baileigh Industrial Holdings LLC
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Summary of Contents for Baileigh DP-4016B
- Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL HOLDINGS LLC, IS PROHIBITED. Baileigh Industrial Holdings LLC, does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
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Page 2: Table Of Contents
Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................6 Dear Valued Customer: ....................6 TECHNICAL SPECIFICATIONS ..................9 TECHNICAL SUPPORT ....................10 UNPACKING AND CHECKING CONTENTS ..............11 Cleaning ........................ -
Page 3: Thank You & Warranty
THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial Holdings LLC. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or... - Page 4 We apologize for any discrepancies that may occur. Baileigh Industrial Holdings LLC reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.
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Page 5: Introduction
INTRODUCTION The quality and reliability of the components assembled on a Baileigh Industrial Holdings LLC machine guarantee near perfect functioning, free from problems, even under the most demanding working conditions. However, if a situation arises, refer to the manual first. If a solution cannot be found, contact the distributor where you purchased our product. -
Page 6: Safety Instructions
IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol. - Page 7 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.
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Page 8: Safety Precautions
• All Baileigh woodworking machines should be used only for their intended use. • Baileigh does not recommend or endorse making any modifications or alterations to a Baileigh machine. Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others and may do substantial damage to the machine. - Page 9 1. FOR YOUR OWN SAFETY, READ INSTRUCTION MANUAL BEFORE OPERATING THE MACHINE. Learn the machine’s application and limitations as well as the specific hazards. 2. Only trained and qualified personnel can operate this machine. 3. Make sure guards are in place and in proper working order before operating machinery.
- Page 10 17. Be sure all equipment is properly installed and grounded according to national, state, and local codes. 18. Keep all cords dry and free from grease and oil. 19. Inspect power and control cables periodically. Replace if damaged or bare wires are exposed.
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Page 11: Technical Specifications
TECHNICAL SPECIFICATIONS 0.787” (20mm) Drilling Capacity B16, 0.039” – 0.625” (1 – 16mm) Chuck 3.93” (100mm) Spindle Travel Spindle Taper 2.04” (52mm) Quill Diameter 16.14” (410mm) Swing 0” (0mm) Min. Distance Spindle to Table 13.18” (335mm) Max. Distance Spindle to Table 22.83”... -
Page 12: Technical Support
(other than die sets and blades). For specific application needs or future machine purchases contact the Sales Department at: sales@baileigh.com, Phone: 920.684.4990, or Fax: 920.684.3944. Note: The photos and illustrations used in this manual are representative only and may not depict the actual color, labeling or accessories and may be intended to illustrate technique only. -
Page 13: Unpacking And Checking Contents
UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals. -
Page 14: Transporting And Lifting
TRANSPORTING AND LIFTING NOTICE: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidelines when lifting with truck or trolley: •... -
Page 15: Installation
INSTALLATION IMPORTANT: Consider the following when looking for a suitable location to place the machine: • Overall weight of the machine. • Weight of material being processed. • Sizes of material to be processed through the machine. • Space needed for auxiliary stands, work tables, or other machinery. •... -
Page 16: Anchoring The Machine
Anchoring the Machine WARNING: Before operating the Baileigh Drill Press make sure it is securely bolted to a bench which is in turn secured to the floor to prevent tip over. If the drill press tips over on you, it could cause severe injury or death. -
Page 17: Getting To Know Your Machine
GETTING TO KNOW YOUR MACHINE... - Page 18 Head to Column Clamping Bolt. Allows head to pivot on the Column. WARNING: Before operating the Baileigh Drill Press make sure it is firmly secured to a bench. If it tips over on you, it could cause severe injury or death.
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Page 19: Assembly And Set Up
ASSEMBLY AND SET UP WARNING: For your own safety, DO NOT connect the machine to the power source until the machine is completely assembled and you read and understand the entire instruction manual. Two Person Lift. A lifting device will be needed, and an assistant is highly recommended. - Page 20 CAUTION: Before operating the drill each day, verify that the head is secured to the column. Failure to ensure that the head is secure to the column may allow the head to twist unexpectedly during operation causing damage and or injury. 10.
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Page 21: Electrical
ELECTRICAL CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY A CERTIFIED ELECTRICIAN! Check if the available power supply is the same as listed on the machine nameplate. WARNING: Make sure the grounding wire (green) is properly connected to avoid electric shock. DO NOT switch the position of the green grounding wire if any electrical plug wires are switched during hookup. - Page 22 • Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
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Page 23: Electrical Schematic
ELECTRICAL SCHEMATIC Electrical Parts List Item Description Type Specification SQ3 Belt Break Proximity Switch LJC1-3/24, CHIIB 1.2W, 50mA SQ4 Chuck Shield Micro Switch KW7, LEMA, CE 125/250V 8A Start Switch LA115-A5-10BN, GQELE, CE Ui:600V, Ith:10A Stop Switch LA115-A5-01BN, GQELE, CE Ui:600V, Ith:10A Emergency Stop Switch LA115-A5-01ZS, GQELE, CE... -
Page 24: Operating Adjustments
OPERATING ADJUSTMENTS Belt / Speed Change 1. Disconnect the drill from the power supply. 2. Remove the lock knob and washer from the top of the belt cover. 3. Remove the belt cover 4. Use the chart on the face of the control panel to determine the rpm desired. -
Page 25: Drill Head And Worktable Adjustment
Drill Head and Worktable Adjustment This drill press design allows for the head and the worktable to be adjusted and rotated as needed to provide for a wide variety of drilling options. NOTICE: Use care to maintain load balance when rotating the head and/or the table. When applying downward pressure during the drilling process, a poorly secured work piece may come loose and fall or rotate causing material or equipment damage. -
Page 26: Depth Stop
Worktable Adjustment The worktable may be adjusted for elevation and tilting. Note: Always remove all material, tools and vises before adjusting the worktable. Elevation and Rotation 1. Support the worktable and loosen the clamping bolt (C). 2. Use the crank handle (D) to lift or lower the table as desired. 3. -
Page 27: Drill Protection Guard
Drill Protection Guard The machine is provided with a security drill guard. Before pressing the starting push button, set the drill guard in the working position, otherwise the machine controls will not start. Important: If the guard is opened when operating the machine, the machine will stop. -
Page 28: Operating Precautions
OPERATING PRECAUTIONS The following operating and safety precautions must be observed in order to avoid harm to the operator or damage to the drill press. 1. Safety is the responsibility of the user/purchaser since conditions differ between jobs. Use and enforce safety procedures at each operation location and provide for any changes in conditions to provide maximum safety. -
Page 29: Indication Of Extreme Speeds And Feeds
9. Use the feed handle to feed the drill into the material. Use a smooth steady motion with enough force to allow the drill to cut. It may be necessary to raise the drill from time to time to allow the flutes to clear the material. 10. -
Page 30: Indication Of Extreme Speeds And Feeds
Indication of Extreme Speeds and Feeds A drill that splits up the web is evidence of too much feed or insufficient tip clearance at the center as a result of improper grinding. The rapid wearing away of the extreme outer comers of the cutting edges indicates that the speed is too high. -
Page 31: Lubrication And Maintenance
LUBRICATION AND MAINTENANCE WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery. Daily Maintenance •... -
Page 32: Greasing The Machine
• Inspect belt regularly for tension and wear. Check pulleys to ensure that they are properly aligned. Note: Proper maintenance can increase the life expectancy of your machine. Greasing the Machine • Lubricate the spline of the spindle and the teeth of the rack with a #2 grease. •... -
Page 33: Troubleshooting
TROUBLESHOOTING WARNING: Make sure the electrical disconnect is OFF before working on the machine. Trouble Probable Cause Remedy Let the motor cool down, and the overheat Motor overload protector tripped switch would be reset by itself, then push the start button. Spindle does Chuck guard mis-adjustment Adjust / Close the chuck guard. -
Page 34: Parts Diagram
PARTS DIAGRAM... -
Page 35: Parts List
Parts List Item Part No. Description Size Qty. S1601001 Base M4X10GB818 Cross Pan Head Screw M4×10 S1601002 Cover S1601003 Column BRG51102GB301 Thrust Bearing 51102 S1601005 Cone Gear CLP20GB894D1B C-Clip S1601006 Lead Screw BRG6204GB276 Bearing 6204 S1601007 M12X40GB5783B Hex Cap Screw M12×40 S1601008 Cone Gear Shaft... - Page 36 Item Part No. Description Size Qty. WSH16GB96D1B Flat Washer S1601016 Double End Bolt S1601014 Table S1601004 Table Support M12X40GB35Z Bolt M12×40 M12GB6177D1 RVT2D5X5GB827C Rivet M2.5×5 S1606001 Tilt Scale S1604011 Grip S1604005 Handle S1604001 S1604004 Lock Handle Assembly S1604013 Ring S1604003 Scale Ring PIN8X25GB879D1B 8×25mm...
- Page 37 Item Part No. Description Size Qty. M8X30GB5783B Hex Cap Screw M8×30 M5X12GB818B Cross Pan Head Screw M5×12 S1609010 Fastener S1605014 Plate M5GB6173B S1605011 Strain Relief CLP25GB894D1B C-Clip M6X12GB78B Set screw M6×12 S1602023 Spacer S1605007 Poly V-Belt 450J S1602022 Driving Sleeve S1605013 Plate S1605010...
- Page 38 Item Part No. Description Size Qty. S1602011 Insulating Paper S1602008-01 Panel Bracket S1606013 Panel ZSD-AC24V Indicator light ZSD-AC24V LA115-A5-10BN Start Switch LA115-A5-10BN LA115-A5-01BN Stop Switch LA115-A5-01BN LA115-A5-01ZS Emergency Stop Switch LA115-A5-01ZS M5X40GB818B Cross Pan Head Screw M5×40 S1409005 Block M8X20GB70D1B Hex Socket Cap Screw M8×20 AV-165-1C25C...
- Page 39 Item Part No. Description Size Qty. DP-ACC-05 L-Hex Wrench (not shown) DP-ACC-06 L-Hex Wrench (not shown) 10mm NOTES...
- Page 40 BAILEIGH INDUSTRIAL HOLDINGS LLC 1625 D , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE www.baileigh.com BAILEIGH INDUSTRIAL HOLDINGS LTD. U WIFT OINT WIFT ALLEY NDUSTRIAL STATE UGBY , CV21 1QH U IDLANDS...