Baileigh TN-800 Operator's Manual
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Baileigh TN-800 Operator's Manual

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OPERATOR'S MANUAL
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL Pty.
LTD IS PROHIBITED. Baileigh Industrial Pty. LTD does not assume and hereby disclaims any liability for any damage
or loss caused by an omission or error in this Operator's Manual, resulting from accident, negligence, or other
occurrence.
TUBE AND PIPE NOTCHER
MODEL: TN-800
BAILEIGH INDUSTRIAL Pty. Ltd.
P.O Box 1573, 126 Melrose Drive
VIC 3043 Australia
sales@baileighindustril.com.au
© 2015 Baileigh Industrial, Inc.
Tullamarine,
Rev. 03/2015

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  • Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL Pty. LTD IS PROHIBITED. Baileigh Industrial Pty. LTD does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
  • Page 2 Table of Contents STANDARD TERMS AND CONDITIONS OF SALE ............1 INTRODUCTION ......................5 GENERAL NOTES ......................5 SAFETY INSTRUCTIONS ....................6 SAFETY PRECAUTIONS ....................9 TECHNICAL SPECIFICATIONS ................... 11 TECHNICAL SUPPORT ....................11 UNPACKING AND CHECKING CONTENTS ..............12 Cleaning ........................

  • Page 3: Standard Terms And Conditions Of Sale

    Buyer relating to the Goods; “Company” Baileigh Industrial Limited, a company incorporated in England and Wales (Company Number 05672861) whose registered office is at Unit D Swift Point, Swift Valley Industrial Estate, Rugby, West Midland, CV21 2QH “Company Materials”...
  • Page 4 NON-DELIVERY The quantity of any consignment of Goods as recorded by the Company upon dispatch from the Company’s place of business shall be conclusive evidence of the quantity received by the Buyer on delivery unless the Buyer can provide conclusive evidence proving the contrary.
  • Page 5 WARRANTY The Company warrants that (subject to the other provisions of these Conditions) upon delivery, and for a period of 12 months from the date of delivery, the Goods will be of satisfactory quality within the meaning of the Sale of Goods Act 1994. Warranty provisions are strictly at the determination of the Company on a case by case basis.
  • Page 6 ASSIGNMENT 13.1 The Buyer shall not be entitled to assign the Contract or any part of it without the prior written consent of the Company. 13.2 The Company may assign the Contract or any part of it to any person, firm or company. FORCE MAJEURE The Company reserves the right to defer the date of delivery or to cancel the Contract or reduce the volume of the Goods ordered by the Buyer (without liability to the Buyer) if it is prevented from or delayed in the carrying on of its business due to circumstances beyond the...

  • Page 7: Introduction

    After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the unexpected occurrence. Temporarily suspend installation.

  • Page 8: Safety Instructions

    IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol.
  • Page 9 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.
  • Page 10 CUTTING HAZARD Keep hands and fingers away from the rotating cutters. These rotating cutters can be extremely dangerous if you do not follow proper safety procedures. NEVER place hands directly over or in front of the cutter. Keep the tooling guard in place and closed at all times while operating this machine.

  • Page 11: Safety Precautions

    SAFETY PRECAUTIONS Metal working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result.
  • Page 12 11. Do not overreach. Maintain proper footing and balance at all times. DO NOT reach over or across a running machine. 12. Stay alert. Watch what you are doing and use common sense. DO NOT operate any tool or machine when you are tired. 13.

  • Page 13: Technical Specifications

    TECHNICAL SPECIFICATIONS Mill Speed 177rpm Maximum Notching Capacity 3" Diameter using a 1" end mill (76mm / 25mm) .5" Diameter using a .5" end mill and .5" reducer bushing Minimum Notching Capacity (12mm / 12mm / 12mm) 0 – 60° Angle Adjustment End Mill Size 1"...

  • Page 14: Unpacking And Checking Contents

    UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete in one crate. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals.

  • Page 15: Transporting And Lifting

    TRANSPORTING AND LIFTING IMPORTANT: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidelines when lifting with truck or trolley: ...

  • Page 16: Assembly And Set Up

     Remove scrap and waste materials regularly, and make sure the work area is free from obstructing objects.  If long lengths of material are to be fed into the machine, make sure that they will not extend into any aisles. ...

  • Page 17: Getting To Know Your Machine

    Creating a perfect weld joint when mating two or more pieces of tubing together.  The TN-800 Notching Machine you have purchased is built of solid steel and high quality components, ensuring maximum rigidity and long life.
  • Page 18 Item Description Function Swivel Casters Steer and control the machine when moving. Rotates the spindle head on the oscillation plate to Large Feed Wheel create the eccentric pattern used for milling. Used to move the vise bed along the length of the end Y Feed Hand Wheel mill.

  • Page 19: Electrical

    ELECTRICAL CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY A CERTIFIED ELECTRICIAN! Check if the available power supply is the same as listed on the machine nameplate. WARNING: Make sure the grounding wire (green) is properly connected to avoid electric shock. DO NOT switch the position of the green grounding wire if any electrical plug wires are switched during hookup.

  • Page 20: Plug Connection

     Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.

  • Page 21: Operation

    OPERATION CAUTION: Always wear proper eye protection with side shields, safety footwear, and leather gloves to protect from burrs and sharp edges. WARNING: BEFORE THE MAIN LEXAN GUARD IS OPENED, THE POWER CORD MUST BE UNPLUGGED FROM ITS SOURCE. Cutter Selection 1.

  • Page 22: Material Insertion

    Material Insertion 1. Once the proper cutter is installed, the material to be notched can be inserted into the vise. 2. Open the vise and insert the material so that the end toward the cutter extends past the vise jaw approximately 2" (50.8mm). Material should be kept as close as possible to the vise jaws to get accurate notches.

  • Page 23: Setting Offset

    Setting Offset 1. Once the cutter and material are installed, the cutter offset can be set. 2. If using the 1’ (25.4mm) cutter on 1” (25.4mm) material or the 1/2" (12.7mm) cutter on 1/2” (12.7mm) material, set the machine to the “12 o’clock” position (fine tune as needed) and move on to setting any desired angle and notching the material.

  • Page 24: Notching

    Notching 1. Activate the start switch making sure the cutter is rotating the correct way. With the cutter rotating, the notch can be created. 2. Using the large feed hand wheel, slowly rotate in the counter clockwise direction. As the cutter makes contact with the material, continue to rotate feeding slow enough not to damage the cutter.

  • Page 25: Repeat Notching

    Repeat Notching 1. For repeat notching perform the above steps and document the number on the counter. This number can also be used to make precise notches to the depth desired. The calibration of the counter is: Actual distance in Counter display inches 0000.0...

  • Page 26: Material Selection

    MATERIAL SELECTION CAUTION: It must be determined by the customer that materials being processed through the machine are NOT potentially hazardous to operator or personnel working nearby. When selecting materials keep these instructions in mind:  Material must be clean and dry. (without oil) ...

  • Page 27: Troubleshooting

    TROUBLESHOOTING WARNING: Make sure the electrical disconnect is OFF before working on the machine. Problem Solution Material too far out past vise Material not clamped tight in vise Vise lock lever is too loose Chattering Cutter is dull or loose "X","Y"...

  • Page 28: Electrical Schematic

    ELECTRICAL SCHEMATIC...

  • Page 29: Lubrication And Maintenance

    LUBRICATION AND MAINTENANCE WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery.  Check daily for any unsafe conditions and fix immediately. ...

  • Page 30: Parts Diagram

    PARTS DIAGRAM Base Assembly...

  • Page 31: Spindle Assembly

    Spindle Assembly...

  • Page 32: Forward Riser Assembly

    Forward Riser Assembly...

  • Page 33: Motor And Gearbox Assembly

    Motor and Gearbox Assembly...

  • Page 34: Rear Riser Assembly

    Rear Riser Assembly...

  • Page 35: Crank Shaft Assembly

    Crank Shaft Assembly...

  • Page 36: Vise Assembly

    Vise Assembly...

  • Page 37: Slide Base Assembly

    Slide Base Assembly...

  • Page 38: Parts List

    Parts List Item Part Number Description Qty. ME-M800-6A067 M800 Main Frame (Metric) M10 X 1.5 X 35 Hex Flange Flatwasher Imperial M10 X 1.5 Hex Flange Nut ME-M800-7A041 Adjustable Bushing ME-M800-7A040 Non Adjusting Bushing PP-0091 V Roller ME-M800-6A095 Straddle Bracket PP-0086 Cam Follower PP-0087...
  • Page 39 Item Part Number Description Qty. PP-0053 0.75 ID X 0.875 OD X 0.75 Wide ME-M800-7A020 Bearing Block M6 X 1.0 X 30 SHCS PP-0094 Outer Race PP-0095 IR-1216 (0.75 ID X 1.0 OD X 1.03 LG) M800-7A009 Handle Shaft Imperial .1875 X 1 Keystock PP-0150 30 Tooth Sprocket...
  • Page 40 Item Part Number Description Qty. M8 X 1.25 X 40 SHCS ME-M800-6A025 Base Plate ME-M800-6A072 End Block PP-0168 .625 ID X 1.0 OD X .0625 LG M8 X 1.25 X 20 SHCS PP-0167 0.625 ID X 0.75 OD X 0.625 LG M800-7A019 Long Lead Screw PP-0169...
  • Page 41 Item Part Number Description Qty. M800-7A022 Vise Spacer M12 X 1.75 X 35 Hex Flange M8 X 1.25 X 16 SHCS ME-M800-7A010 Guard Spacer M800-6A089 Tapered Chip Tray M800-7A031 Guard Shaft M800-6A096 Lexan Guard ME-M800-6A098 Guard Pivot M6 X 1.0 X 14 SHCS M800-6A091 Chip Bin...
  • Page 42 NOTES...
  • Page 43 NOTES...
  • Page 44 , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE BAILEIGHINDUSTRIAL BAILEIGH INDUSTRIAL, INC. 1455 S. C , CA 91761 AMPUS VENUE NTARIO : 920. 684. 4990 F : 920. 684. 3944 HONE BAILEIGH INDUSTRIAL LTD. U...

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