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Summary of Contents for Goulds Marlow e-580 Series
- Page 1 INSTRUCTION MANUAL P2002885 Rev B Marlow Series e-580...
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Page 3: Table Of Contents
Table of Contents Table of Contents 1 Introduction and Safety......................3 1.1 Introduction.......................... 3 1.2 Safety............................. 3 1.2.1 Safety terminology and symbols.................3 1.2.2 Safety instruction decals....................4 1.2.3 User safety........................5 1.2.4 Protecting the environment..................6 2 Transportation and Storage...................... 7 2.1 Examine the delivery......................7 2.1.1 Examine the package.................... - Page 4 Table of Contents 6.4.2 Assemble the single mechanical seal (e-580-S)............22 6.4.3 Install the impeller...................... 23 6.4.4 Reinstall the pump assembly..................23 6.4.5 Screw torque values....................24 6.4.6 Dealer servicing ......................24 7 Product warranty........................25 Marlow Series e-580 INSTRUCTION MANUAL...
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Page 5: Introduction And Safety
1 Introduction and Safety 1 Introduction and Safety 1.1 Introduction Purpose of this manual The purpose of this manual is to provide necessary information for: • Installation • Operation • Maintenance CAUTION: Read this manual carefully before installing and using the product. Improper use of the product can cause personal injury and damage to property, and may void the warranty. -
Page 6: Safety Instruction Decals
1 Introduction and Safety Hazard levels Hazard level Indication A hazardous situation which, if not avoided, will result in DANGER: death or serious injury A hazardous situation which, if not avoided, could result WARNING: in death or serious injury A hazardous situation which, if not avoided, could result CAUTION: in minor or moderate injury Notices are used when there is a risk of equipment... -
Page 7: User Safety
1 Introduction and Safety All series e-580 Pumps All series e-580 with optional ITSC/IT EYEBOLTS OR LIFTING LUGS IF PROVIDED ARE DO NOT RUN PUMP DRY. ROTATING COMPONENTS FOR LIFTING ONLY THE SEAL DAMAGE MAY OCCUR. WARNING COMPONENTS TO WHICH DISCONNECT AND LOCK INSPECT PUMP SEAL THEY ARE ATTACHED. -
Page 8: Protecting The Environment
1 Introduction and Safety Precautions before work Observe these safety precautions before you work with the product or are in connection with the product: • Provide a suitable barrier around the work area, for example, a guard rail. • Make sure that all safety guards are in place and secure. •... -
Page 9: Transportation And Storage
2 Transportation and Storage 2 Transportation and Storage 2.1 Examine the delivery 2.1.1 Examine the package 1. Examine the package for damaged or missing items upon delivery. 2. Record any damaged or missing items on the receipt and freight bill. 3. -
Page 10: Long-Term Storage
2 Transportation and Storage Series e-580 Series e-580 with optional ITSC/IT Figure 1: Proper lifting method 2.3 Long-term storage If the unit is stored for more than 6 months, these requirements apply: • Store in a covered and dry location. •... -
Page 11: Product Description
3 Product Description 3 Product Description 3.1 General description The pump is a centrifugal, in-line, close-coupled pump. These features make the pump easy to install, operate, and service: • High efficiency • Rugged stainless steel-fitted construction • Horizontal or vertical in-line mounting Intended applications WARNING: This product can expose you to chemicals including lead, which is known to the state of... - Page 12 3 Product Description systems, cooling is accomplished by inserting a small heat exchanger in the flush line to cool the seal flushing fluid. 3. Flush-line filters and sediment separators are available on request. 4. Use a standard seal on closed or open systems that are relatively free of dirt and/or other abrasive particles.
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Page 13: Installation
4 Installation 4 Installation 4.1 Preinstallation Precautions WARNING: • When installing in a potentially explosive environment, make sure that the motor is properly certified. • You must ground (earth) all electrical equipment. This applies to the pump equipment, the driver, and any monitoring equipment. Test the ground (earth) lead to verify that it is connected correctly. -
Page 14: Piping Checklist
4 Installation Guideline Explanation/comment Keep the pump as close to the liquid source as practically This minimizes the friction loss and keeps the suction possible. piping as short as possible. If the pump is not on a closed system, locate the pump so that the fewest number of bends or elbows in the suction pipe are needed. -
Page 15: Typical Pump Installation
4 Installation Check Explanation/comment Checked Check that the suction or discharge lines are not forced into position. Check that fittings for absorbing expansion are This helps to avoid strain on the pump. installed in the system when considerable temperature changes are expected. Check that flexible piping is used on both the suction —... - Page 16 4 Installation Figure 4 Optional B&G Flange Supports can be used when rigid pump support to the floor or isolation base is required. The supports are installed on the back side of the pump flanges and have tapped holes to accept the flange bolting and have mounting holes in their bases for anchor bolts.
- Page 17 4 Installation Figure 8 e-580 pumps have a four bolt circle on the bottom of the volute to accept an ANSI/ASME flange that can be used with a connected pipe as a temporary pump support while the permanent pump piping or pump supports are being fitted to the pump. This support can only be used to handle the pump weight as it is not suitable resist loads in other directions.
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Page 18: Commissioning, Startup, Operation, And Shutdown
5 Commissioning, Startup, Operation, and Shutdown 5 Commissioning, Startup, Operation, and Shutdown 5.1 Preparation for startup WARNING: • Failure to follow these precautions before you start the unit will lead to serious personal injury and equipment failure. • Do not operate the pump below the minimum rated flows or with the suction or discharge valves closed. -
Page 19: Prime The Pump
5 Commissioning, Startup, Operation, and Shutdown 5.2 Prime the pump CAUTION: Do not run the pump dry. Make sure that the pump body is full of liquid before startup. If the system does not automatically fill the pump body with liquid, then you must manually prime the pump. 1. -
Page 20: Shut Down The Pump
5 Commissioning, Startup, Operation, and Shutdown Operation at reduced capacity WARNING: Never operate any pumping system with a blocked suction and discharge. Operation, even for a brief period under these conditions, can cause confined pumped fluid to overheat, which results in a violent explosion. You must take all necessary measures to avoid this condition. -
Page 21: Maintenance
6 Maintenance 6 Maintenance 6.1 Lubrication The pump motor has been lubricated at the factory. Keep the motor properly lubricated in accordance with the motor manufacturer's instructions. 6.2 Disassembly 6.2.1 Disassembly precautions This manual clearly identifies accepted methods for disassembling units. These methods must be adhered to. -
Page 22: Remove The Impeller
6 Maintenance WARNING: Pressurized device. Make sure that the internal pressure is relieved before you continue. 3. Remove the seal flushing line. 4. Remove the volute capscrews. 5. Remove the pump assembly from the volute. 6.2.4 Remove the impeller WARNING: Never apply heat to remove an impeller. -
Page 23: Pre-Assembly Inspections
6 Maintenance ØA ØB Figure 10: 5x5x7B impeller trim — 0.125 in. (3.17 mm) increments Hydraulic diameter, nominal, as Diameter at impeller inlet side Trim angle shown on selection curves shroud From maximum diameter 7 in. Use diameter from selection curves 0 degrees, no angle (177.8 mm) to 6.125 in. -
Page 24: Shaft And Sleeve Inspection
6 Maintenance 6.3.2 Shaft and sleeve inspection Inspection criteria Inspect the shaft and sleeve according to this criteria: • Thoroughly clean the shaft and sleeve. • Thoroughly clean the coverplate seal cavity. • Inspect the surface for damage such as pitting, corrosion, nicks, and scratches. Replace these parts if they are damaged. -
Page 25: Install The Impeller
6 Maintenance ID seal size Distance between collar and impeller end of the shaft sleeve 1-1/4 in. (3.175 cm) 1-13/32 in. (3.571 cm) 1-5/8 in. (4.128 cm) 1-1/4 in. (3.175 cm) 5. Assemble the coverplate onto the bracket. 6. Tighten the capscrews according to the Capscrew torque table. 7. -
Page 26: Screw Torque Values
6 Maintenance 6.4.5 Screw torque values Capscrew torque in ft-lb (Nm) Capscrew Head Capscrew diameter (in inches) type marking 5/16 7/16 SAE grade 6 (8) 13 (18) 25 (34) 38 (52) 60 (81) 120 (163) 190 (258) 210 (285) 300 (407) Brass and 4 (5) 10 (14) -
Page 27: Product Warranty
7 Product warranty 7 Product warranty Commercial warranty Warranty. For goods sold to commercial buyers, Seller warrants the goods sold to Buyer hereunder (with the exception of membranes, seals, gaskets, elastomer materials, coatings and other "wear parts" or consumables all of which are not warranted except as otherwise provided in the quotation or sales form) will be (i) be built in accordance with the specifications referred to in the quotation or sales form, if such specifications are expressly made a part of this Agreement, and (ii) free from defects in material and... - Page 28 7 Product warranty materials, coatings and other "wear parts" or consumables all of which are not warranted except as otherwise provided in the quotation or sales form) will be free from defects in material and workmanship for a period of one (1) year from the date of installation or eighteen (18) months from the product date code, whichever shall occur first, unless a longer period is provided by law or is specified in the product documentation (the “Warranty”).
- Page 32 The original instruction is in English. All non-English instructions are translations of the original instruction. Tel: (847) 966-3700 Fax: (847) 965-8379 © 2019 Xylem Inc www.goulds.com Goulds is a registered trademark of Goulds Pumps, Inc. and is used under license. P2002885_B_en-US_2019-02_Marlow Series e-580...
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