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DP5000/T
GENERATOR
INSTALLATION AND
OPERATORS
MANUAL
WINCO INC. 225 S. CORDOVA AVE. LE CENTER, MN 56057 507-357-6821
SERVICE DEPT. 507-357-6831
www.wincogen.com

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  • Page 1 DP5000/T GENERATOR INSTALLATION AND OPERATORS MANUAL WINCO INC. 225 S. CORDOVA AVE. LE CENTER, MN 56057 507-357-6821 SERVICE DEPT. 507-357-6831 www.wincogen.com...
  • Page 2: Table Of Contents

    Should you experience a problem please follow the “Troubleshooting GENERATOR CONNECTIONS Tables” near the end of this manual. The warranty listed in the manual STARTING ELECTRIC MOTORS describes what you can expect from WINCO should you need service PREPARING THE UNIT assistance in the future. UNPACKING...
  • Page 3: Testing Policy

    TESTING POLICY GENERATOR Before any generator is shipped from the factory, it is fully checked for performance. The generator is loaded to its full capacity, and the Model DP5000/T voltage, current, and frequency are carefully checked. Surge Watts 5,000 Continuous Watts...
  • Page 4: Safety Information

    SAFETY INFORMATION D. Keep a fire extinguisher nearby and know its proper use. Fire extinguishers rated ABC by NFPA are appropriate. This engine generator set has been designed and manufactured to E. Store fuel only in an approved container, and only in a well allow safe, reliable performance.
  • Page 5: Introduction

    INTRODUCTION INTENDED USES This engine generator set has been designed primarily for portable heavy duty commercial use. Both 120 volt and 240 volt receptacles are provided in the control panel to plug in your loads (lights, portable tools, and small appliances). These units are dual wound generators, therefore the 120 volt loads must be equally split with 1/2 of the rated capacity available on each of the two 120 volt circuits.
  • Page 6: Unit Capabilities

    A and B and vice versa. any damage is noted, it is always easiest to refuse the shipment and let WINCO take care of the freight claim. If you sign for the unit, the transfer of the ownership requires that you file the freight claim 2.
  • Page 7: Oil Recommendations

    +/- 0.0625 DECIMAL PROPRIETARY TOLERANCE: LIFTING EYE ASSEMBLY +/- 1 DEG ANGULAR INFORMATION BELONGING engine before the oil level reaches critical danger point. This feature is TO WINCO, VARIOUS MODEL: UNAUTHORIZED USE IS PROHIBITED 300144-22 PART: designed to prevent costly repairs and downtime.
  • Page 8: Initial Start Up

    INITIAL START UP 7. If the choke rod has been moved to the CLOSED position to start the engine, gradually move it to the OPEN position as the engine warms up. The throttle control on these generators is preset and locked to operate at 3600 RPM (nominal) with no load speed set at 3690 RPM.
  • Page 9: Operating Speed

    NOTE: Running the engine to use up the fuel in the lines and Output voltage should be checked periodically to ensure continued carburetor will still leave a small amount of fuel in carburetor. It is best proper operation of the generating plant and appliances. If the extended storage to treat the fuel before draining.
  • Page 10: Connecting The Loads

    DO NOT operate this unit inside a home or garage, near vents or windows, or anywhere carbon monoxide Your WINCO portable generator ships with a bonded neutral. You can gas could accumulate. safely use this generator without external grounding as long as all loads are powered through the receptacle panel.
  • Page 11 The transfer switch prevents damage to the generator and the other circuit components if main line power is restored while the generator is connected. Installing a transfer switch also permits the use of normal fusing. 3. Many homes and construction sites are wired for at least 60 to Amp entrance service, much greater than the capacity of this portable generator.
  • Page 12: Engine Care

    ENGINE CARE CHANGING THE OIL Refer to the Maintenance Schedule Chart for required oil change MAINTENANCE SCHEDULE intervals. 1. Start the engine and warm it up, stop the engine and remove the If major engine service or repair is required, contact an authorized spark plug wire to prevent it from accidentally being started.
  • Page 13: Sediment Cup

    GENERATOR CARE 1. Unsnap the air cleaner cover clips, remove the air cleaner cover and remove the air filter element. Proper care and maintenance of the generator is necessary to ensure a 2. Wash the element in a solution of long trouble free life.
  • Page 14: Troubleshooting

    TROUBLESHOOTING Problem Possible Causes Won’t start Low oil level Fouled spark plug Out of fuel Start switch in OFF position Fuel Valve turned off Choke Open Voltage too low Engine speed is too low Generator overloaded Defective stator Defective rotor (field) Defective capacitor Circuit breaker trips Defective load...
  • Page 15: Recptacle Panel Wiring Diagram

    RECEPTACLE PANEL WIRING DIAGRAM OPM-118 REV C...
  • Page 16: 36 Month Limited Warranty

    WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE. WINCO is liable for the repair or replacement of the product only and is not liable for incidental or consequential damages as permitted by your state. This warranty gives you specific legal rights which may vary from state to state.

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