Table of Contents Page Description Table of Contents Safety Instructions - Very Important - Must Read Product Specifications Procedures for Loading, Transporting, and Unloading Machine Operating Instructions Battery Charging Battery Maintenance Battery Charger Operation Battery Charger Settings Battery Discharge Indicator (BDI) & Hour Meter Pad Changing Instructions Machine Balancing Set Up Belt Tensioning...
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SAFETY INSTRUCTIONS Hazard Level Explanation or Description of Hazard Level Failure to follow safety instructions labeled could result in severe injury or death to the machine operator or others. could result in injury to the machine operator or others. Also, machine or property damage could occur.
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SAFETY INSTRUCTIONS Battery acid is dangerous. Wear eye and face protection, hand protection, and body protection when working on and around batteries. If you get acid on your skin, wash off immediately. If you get acid on your clothing, remove clothing and wash any skin that was in contact with the clothing.
XT3 - 27 Product Specifications Burnish path: 27” Pad size: 27” Motor: Maintenance Free, brushless, rated at 5 hp. Motor controller: Monitors and maintains consistent pad speed and torque Motor speed: 2000 rpm Pad pressure: Approx. 30 lbs. Pad driver: Flexible, Flex Lock III Center lock: Threaded, for easy installation...
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Procedures for Loading, Transporting, and Unloading Battery Burnisher DANGER: The machine is very heavy, so be very careful when loading, transporting, and unloading the machine. Use at least two people to load or unload the machine. • Loading Procedure Using a Ramp a) It is not recommended that the battery burnisher be loaded using a ramp with an incline of more than 7 degrees.
OPERATING INSTRUCTIONS TO START BUFFING: SAFETY LEVER # 1 - TURN ON KEY SWITCH # 2 - TURN ON ROCKER SWITCH KEY SWITCH # 3 - DEPRESS SAFETY HANDLE AND BEGIN BUFFING ROCKER SWITCH TO END BUFFING: # 1 - RELEASE SAFETY HANDLE # 2 - TURN OFF ROCKER SWITCH # 3 - TURN OFF KEY SWITCH AFTER EACH USE:...
BATTERY CHARGING REFER TO NEXT THREE PAGES FOR BATTERY CHARGER OPERATION AND BATTERY MAINTENANCE • Become familiar with and follow the instructions issued by the charger manufacturer. • Batteries should be charged after each period of use. Lead acid batteries do not develop a memory and need not be fully discharged before recharging.
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figure 2 DO NOT OVERFILL. DO NOT FILL ABOVE THE BOTTOM OF THE TUBE THAT EXTENDS INTO BATTERY. KEEP ABOUT 1/4" BELOW BOTTOM OF TUBE. WATER LEVEL ADD DISTILLED WATER, AS NEEDED, IN THIS SO THAT ELECTROLYTE LEVEL WATER CELL IS IS ABOUT 1/2"...
BATTERY CHARGER OPERATION OPERATION • PLUG THE CORD FROM THE CHARGER INTO A 110 VOLT OUTLET • Batteries should now start charging. • A test is run on the battery voltage to decide if the charging process should be started or not. If the battery is not connected to the battery charger, the display will show the word “bat”.
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HOW TO SET THE CHARGER FOR DIFFERENT SIZES AND TYPES OF BATTERIES THE INFORMATION THAT FOLLOWS IS PROVIDED SHOULD YOU EVER CHANGE THE TYPE OR SIZE OF BATTERIES IN YOUR MACHINE. CONSULT WITH THE EQUIPMENT MANUFACTURER BEFORE YOU MAKE ANY CHANGES TO THE CHARGER SETTINGS.
PAD CHANGING INSTRUCTIONS TILT MACHINE BACK AND REMOVE FRONT COVER DO NOT TILT MACHINE ON ITS SIDE USE 3/4" OPEN END WRENCH TO SECURE SHAFT AND SPIN PAD DRIVER OFF SHAFT BY HAND DETAIL A SCALE 1 : 6 CENTER THE PAD ON PAD HOLDER AND TIGHTEN CENTER LOCK USE THE HI-SHINE LIGHT BURNISH PAD SPIN PAD DRIVER BACK ONTO SHAFT...
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BALANCING INSTRUCTIONS TO ACHIEVE PROPER MACHINE BALANCE SHIFT SHIMS FROM FRONT TO BACK OR BACK TO FRONT OF BATTERIES For best operation and maximum battery life, the XTG3 battery burnisher must have the correct pad pressure. The burnisher should require only minor adjustments to the balance. Only the battery shims should be adjusted.
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CPC button in and pulling the male Quick Coupler out. Put the dust cover back on the battery's male Quick Coupler. Store hose out of traffic area when not in use. Connect Quick Coupler to connector on machine BETCO CORP. 6/22/07 Page 18 XT3 BATTERY BURNISHER...
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WATERING SYSTEM INSTRUCTIONS FOR 6 VOLT WET CELL BATTERIES PLEASE REFER TO SEPARATE “PRO-FILL ON-BOARD WATERING SYSTEM” MANUAL FOR DETAILED INFORMATION PURGING INSTRUCTIONS BETCO CORP. 6/22/07 Page 19 XT3 BATTERY BURNISHER...
Frame & Deck Parts E12204 E11293 - Dust Skirt 28" E11833 E12636 E12584 is supplied with the machine. E81087 After removing the 5/16" eye bolt (E11407) insert it into the hole, E12643 use a hammer to seat. E10135 E10122 E12661 E81087 E81713 E10118...
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Frame & Deck Parts PART Description QTY. NUMBER E10118 Rivet AAP64 E10122 Screw, 1/4"-20 x 1.000 Hex Head, Grade 5, Zinc E10135 Washer, 3/8" USS, Zinc E10141 Nut, 5/16"-18, Slim, Nylon Lock, Grade 5, Zinc E10202 Rivet, 3/16" OD x 0.700" L with 0.600" Head E10705 Bumper, Red (21"...
Belt Drive Parts 21" & 28" Deck Shimming: E10116 Place 2 of the E83269 & 1 of the E12447 between E12709 & aluminum deck at this bolt location. E10117 E83629 E81066 E12447 E10135 E10459 E12709 E11289 E12459 E12401 -- 21" Deck E12663 E10428 -- 28"...
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Belt Drive Parts PART Description QTY. NUMBER E10107 Belt, BX40 E10116 Screw, 7/16"-14 x 1.250 Hex Head, Grade 5, Zinc E10117 Washer, 7/16" Split Lock, Zinc E10135 Washer, 3/8" USS, Zinc E10459 Belt Tensioner E10725 Screw, 1/4"-20 x 1.500 Hex Head, Grade 5, Zinc E11135 Washer, 3/4"...
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Battery & Electrical Parts PART Description NUMBER E10137 Clamp, Tube 1/2" (COV-0909) E10878 Anderson Plug, Grey E11096 Nut, #10 - 32, Black E11353 Tube Clamp 3/4" (COV-1309) E11407 Screw, 5/16"-18 x 3.250 Eyebolt with Nut, Zinc E11529 SWITCH, ROCKER E11563 Battery, 6V, 225AH, Wet Cell E11623 Screw 1/4"...
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XT3-27 BATTERY CONNECTIONS CONNECTIONS FOR BOTTOM BATTERIES SHOWN RED TREMINAL PROTECTORS ARE ON POSITIVE TERMINALS BLACK TERMINAL PROTECTORS ARE ON NEGATIVE TERMINALS ITEM NO. PART NO. QTY. DESCRIPTION E012568 WIRE, BATTERY CABLE, 4 GA, RED, 7.75" E012542 TERMINAL PROTECTOR, STRAIGHT, BLACK E012543 TERMINAL PROTECTOR, STRAIGHT, RED E011563...
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XT3-27 WATERING WITH STANDARD BATTERIES PRO-FILL WATERING SYSTEM - PART # E012613...
Wiring Ladder Diagram CHARGER K - KEY SWITCH R - ROCKER SWITCH 5 15 17,26,29 S - SAFETY SWITCH F - FUSE C- SOLENOID MOTOR B - BLUE MOTOR BL - BLACK CONTROL Y - YELLOW R - RED 18 4 1 2,24 G - GREEN BATTERY...
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TROUBLE-SHOOTING PROBLEM CAUSE POSSIBLE SOLUTION No sign of power. No on (a) Bad connection (a) Check all connections. lamp, no BDI readout. (b) Bad connection to BDI (b) Make sure connector is fully pushed into (c) On-board charger is BDI. plugged in (c) Disconnect charger from wall outlet.
Betco authorized Service Distributor. If the original part is returned within the warranty policy period from date of delivery for inspection by Betco and is found to be defective, the owner will be credited for the cost of replacement parts plus shipping and handling.
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