BETCO XT3 Operator's Manual
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BETCO XT3 Operator's Manual

27" battery burnisher
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XT3 2 2 7 7
XT3
©2007 Betco Corporation. All Rights Reserved. 1001 Brown Avenue • Toledo, Ohio 43607-0127 • 888-GO-BETCO • www.betco.com
E12603-00
27”
Battery Burnisher
Operator’s Manual
Parts Schematic

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Summary of Contents for BETCO XT3

  • Page 1 E12603-00 XT3 2 2 7 7 27” Battery Burnisher Operator’s Manual Parts Schematic ©2007 Betco Corporation. All Rights Reserved. 1001 Brown Avenue • Toledo, Ohio 43607-0127 • 888-GO-BETCO • www.betco.com...

  • Page 3: Table Of Contents

    XT3-27DECK, FRAME, AND WHEELS 22 - 23 XT3-27 MOTOR, PULLEYS, AND BELT 24 - 25 XT3-27 PAD DRIVER ASSEMBLY XT3-27 ELECTRICAL 27 - 29 XT3-27 BATTERY CONNECTIONS AND WATERING CONNECTIONS 30 - 31 ELECTRICAL LAYOUT WIRING LADDER DIAGRAM WIRING HARNESS TROUBLE SHOOTING WARRANTY...

  • Page 4: Safety Instructions

    Do not stand on a wet floor when connecting or disconnecting charger to the power outlet or to the machine. Safety Instructions are continued on the next page BETCO CORP. 6/22/07 Page 4 XT3 BATTERY BURNISHER...

  • Page 5: Safety Instructions 4

    Do not use machine as a “ladder”. Do not use machine as a “forklift” to push stuff around. Do not ride or let anyone ride on the machine. Your machine warranty may be voided if parts other than PowerBuff parts are used. BETCO CORP. 6/22/07 Page 5 XT3 BATTERY BURNISHER...

  • Page 6: Xt3-27 Specifications

    XT3 - 27 Product Specifications Burnish path: 27” Pad size: 27” Motor: Maintenance Free, brushless, rated at 5 hp. Motor controller: Monitors and maintains consistent pad speed and torque Motor speed: 2000 rpm Pad pressure: Approx. 30 lbs. Pad driver:...

  • Page 7: Procedures For Loading, Transporting, And Unloading

    Ramp must be secured to vehicle, and be clean and dry. o Machine must be taken straight down the ramp and never at an angle. o Do not let machine run over you or anyone else as it comes off ramp. BETCO CORP. 6/22/07 Page 7 XT3 BATTERY BURNISHER...

  • Page 8: Operating Instructions

    TO END BUFFING: # 1 - RELEASE SAFETY HANDLE # 2 - TURN OFF ROCKER SWITCH # 3 - TURN OFF KEY SWITCH AFTER EACH USE: PLUG CHARGER CORD INTO 110 VOLT WALL OUTLET BETCO CORP. 6/22/07 Page 8 XT3 BATTERY BURNISHER...

  • Page 9: Battery Charging

    • Charger will shut off automatically when batteries are fully charged. TO CHARGE BATTERIES: • OPEN DOOR • REMOVE ELECTRICAL CORD • PLUG INTO 11O VOLT OUTLET • BATTERIES WILL BEGIN CHARGING BETCO CORP. 6/22/07 Page 9 XT3 BATTERY BURNISHER...
  • Page 10 IS ABOUT 1/2" ABOVE PLATES. LEVEL TOO HIGH IN THIS CELL IS GOOD WATER LEVEL KEEP ELECTROLYTE LEVEL IN THIS CELL IS ABOVE TOP OF PLATES. TOO LOW CHECK ELECTROLYTE LEVEL IN ALL CELLS BETCO CORP. 6/22/07 Page 10 XT3 BATTERY BURNISHER...

  • Page 11: Battery Charger Operation

    Attention: Use protective glasses and gloves during battery maintenance. Battery acid causes injuries. In case of contact with battery acid, wash the affected parts with a lot of fresh water and consult a doctor if necessary. BETCO CORP. 6/22/07 Page 11 XT3 BATTERY BURNISHER...

  • Page 12: Charger Settings For Different Batteries

    AMPERAGE 15 A 20 A 25 A 30 A DIP 7 AND DIP 8 CONTROL THE BATTERY CHARGING VOLTAGE DIP 7 DIP 8 VOLTAGE 12 V 24 V 36 V 48 V BETCO CORP. 6/22/07 Page 12 XT3 BATTERY BURNISHER...

  • Page 13: Battery Discharge Indicator And Hour Meter Information

    If the voltage ranges between the stopping voltage and the resetting voltage, the LED’s will turn on rapidly according to the condition prior to the switching off. If the previous condition was a stop, the last yellow LED will flash. BETCO CORP. 6/22/07 Page 13 XT3 BATTERY BURNISHER...

  • Page 14: Pad Changing Instructions

    27" IS PART NUMBER F084627 (5 PER CASE) NOTE: PAD CAN BE CHANGED ON THE MACHINE WITHOUT REMOVING PAD DRIVER, BUT YOU MUST GET ON THE FLOOR AND BE SURE THAT PAD IS CENTERED ON PAD DRIVER. BETCO CORP. 6/22/07 Page 14 XT3 BATTERY BURNISHER...

  • Page 15: Balancing Instructions

    Most of the time, only one wheel needs to be moved. Any stagger of the wheels should have the left wheel in front (to the front of the machine) of the right wheel. BETCO CORP. 6/22/07 Page 15 XT3 BATTERY BURNISHER...

  • Page 16: Serial Number Location And Shipping Eyebolt Replacement

    OF SERIAL # 21" HAS ONE EYEBOLT 27" HAS TWO EYEBOLTS REPLACE THE SHIPPING EYEBOLT WITH THE PROVIDED HAMMER RIVET DETAIL B DETAIL A SCALE 1 : 4 SCALE 1 : 4 BETCO CORP. 6/22/07 Page 16 XT3 BATTERY BURNISHER...

  • Page 17: Xt3-27 Belt Tensioning Instructions

    XT3-27 BELT TENSIONING INSTRUCTIONS figure 2 DETAIL VIEW OF BELT AND TENSIONER fig. 1 TEST TENSION BY PUSHING OR PULLING ON BELT. WITH BELT PROPERLY TENSIONED, THE PULLEY ON THE TENSIONER ARM SHOULD MOVE ONLY TENSIONER BOLT ABOUT AN INCH.

  • Page 18: Xt3-27 Watering System Instructions

    CPC button in and pulling the male Quick Coupler out. • Put the dust cover back on the battery's male Quick Coupler. • Store hose out of traffic area when not in use. Connect Quick Coupler to connector on machine BETCO CORP. 6/22/07 Page 18 XT3 BATTERY BURNISHER...
  • Page 19 WATERING SYSTEM INSTRUCTIONS FOR 6 VOLT WET CELL BATTERIES PLEASE REFER TO SEPARATE “PRO-FILL ON-BOARD WATERING SYSTEM” MANUAL FOR DETAILED INFORMATION PURGING INSTRUCTIONS BETCO CORP. 6/22/07 Page 19 XT3 BATTERY BURNISHER...

  • Page 20: Xt3-27 Cover And Handle

    XT3-27 COVER AND HANDLE BETCO CORP. 6/22/07 Page 20 XT3 BATTERY BURNISHER...
  • Page 21 XT3-27 COVER AND HANDLE 14 NUT IS HIDDEN DETAIL A SCALE 1 : 2 ITEM NO. PART NO. QTY. DESCRIPTION E012654 27" DURACOAT MILLED DECK E012626 ROTOMOLDED SHROUD XT27G3 E012633 LATCH, RUBBER DRAW (PART 1 OF 2) E012633 LATCH, RUBBER DRAW (PART 2 OF 2) E012676 12 RIVET, LOAD SPREADING, 5/32"...

  • Page 22: Xt3-27Deck, Frame, And Wheels

    XT3-27 DECK, FRAME, AND WHEELS BETCO CORP. 6/22/07 Page 22 XT3 BATTERY BURNISHER...
  • Page 23 XT3-27 DECK, FRAME, AND WHEELS DETAIL A SCALE 1 : 5 ITEM NO. PART NO. QTY. DESCRIPTION E012654 27" DURACOAT MILLED DECK E010705 BUMPER GUARD, RED E011531 RIVET, T-RIVET, BSP T63 E012584 RIVET, 3/8" HAMMER RIVET E012636 FULL MOUNT FOR XT27 E011051 BOLT, HEX, 1/4-20 x 1.25...

  • Page 24: Xt3-27 Motor, Pulleys, And Belt

    XT3-27 MOTOR, PULLEYS, AND BELT DETAIL A SCALE 1 : 3 BETCO CORP. 6/22/07 Page 24 XT3 BATTERY BURNISHER...
  • Page 25 XT3-27 MOTOR, PULLEYS, AND BELT ITEM NO. PART NO. QTY. DESCRIPTION E012654 27" DURACOAT MILLED DECK E012284 BEARING AND SHAFT ASSEMBLY SHIM FOR FRONT END BEARING HOUSING E010116 BOLT, 7/16-14 x 1.25 E012217 WASHER, LOCK, 7/16 E012218 WASHER, FLAT, 7/16 SAE E010428 PULLEY, 10"...

  • Page 26: Xt3-27 Pad Driver Assembly

    XT3-27 FLEX-LOC PAD DRIVER ASSEMBLY (COMPLETE ASSEMBLY - PE50040) ITEM NO. PART NO. QTY. DESCRIPTION E010252 FLEX-LOC 27 E010586 SHAFT TO PAD DRIVER COUPLING E012517 CENTER-LOC 2 (COMES AS A SET 1 OF 2) E012517 CENTER-LOC 2 (COMES AS A SET 2 OF 2) E012247 BOLT, HEX, 5/16-18 x 1.25...

  • Page 27: Xt3-27 Electrical

    XT3-27 ELECTRICAL WIRING HARNESS (CONTROLLER TO MOTOR AND ELECTRICAL PARTS) BETCO CORP. 6/22/07 Page 27 XT3 BATTERY BURNISHER...
  • Page 28 WIRE, BATTERY CABLE, 4 GA, RED, 7" E012565 WIRE, BATTERY CABLE, 4 GA, BLACK, CHARGING, 24" E012564 WIRE, BATTERY CABLE, 4 GA, RED, CHARGING, 28" E011141 WIRE, BATTERY CABLE, 4 GA, RED, 52" E012655 WIRING HARNESS FOR XT3 BETCO CORP. 6/22/07 Page 28 XT3 BATTERY BURNISHER...
  • Page 29 XT3-27 ELECTRICAL BETCO CORP. 6/22/07 Page 29 XT3 BATTERY BURNISHER...

  • Page 30: Xt3-27 Battery Connections And Watering Connections

    XT3-27 BATTERY CONNECTIONS CONNECTIONS FOR BOTTOM BATTERIES SHOWN RED TREMINAL PROTECTORS ARE ON POSITIVE TERMINALS BLACK TERMINAL PROTECTORS ARE ON NEGATIVE TERMINALS ITEM NO. PART NO. QTY. DESCRIPTION E012568 WIRE, BATTERY CABLE, 4 GA, RED, 7.75" E012542 TERMINAL PROTECTOR, STRAIGHT, BLACK...
  • Page 31 XT3-27 WATERING WITH STANDARD BATTERIES PRO-FILL WATERING SYSTEM - PART # E012613 BETCO CORP. 6/22/07 Page 31 XT3 BATTERY BURNISHER...

  • Page 32: Electrical Layout

    CONTROLLER E011528 70A CIRCUIT E012628 BREAKER CHARGER E012655 WIRING HARNESS (INCLUDES ALL E012197 CONTROL WIRING) MOTOR XT3-21, 12 VOLT AGM BATTERY E012652 (NEED 3) XT3-27, 6 VOLT STANDARD BATTERY E011563 (NEED 6) BETCO CORP. 6/22/07 Page 32 XT3 BATTERY BURNISHER...

  • Page 33: Wiring Ladder Diagram

    WIRING LADDER DIAGRAM CHARGER BETCO CORP. 6/22/07 Page 33 XT3 BATTERY BURNISHER...

  • Page 34: Wiring Harness

    WIRING HARNESS BETCO CORP. 6/22/07 Page 34 XT3 BATTERY BURNISHER...

  • Page 35: Trouble Shooting

    (.010 thick) between side does not) is not contacting enough. bearing housing and deck on the right side BETCO CORP. 6/22/07 Page 35 XT3 BATTERY BURNISHER...

  • Page 36: Warranty

    Betco authorized Service Distributor. If the original part is returned within the warranty policy period from date of delivery for inspection by Betco and is found to be defective, the owner will be credited for the cost of replacement parts plus shipping and handling.

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Xt3 27

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