SifWeld Evolution MTS200 SYN Operation Manual
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SifWeld Evolution MTS200 SYN Operation Manual

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www.sifweld.com
Peters House
The Orbital Centre
Icknield Way
Letchworth Garden City
Hertfordshire
SG6 1ET
Tel. +44 (0) 345 130 7757
M IG
TI G
MMA
SifWeld Evolution MTS200 SYN
Approved
Operation Manual
TSXE1D200MTS

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  • Page 1 Peters House The Orbital Centre Icknield Way Letchworth Garden City Hertfordshire SG6 1ET Tel. +44 (0) 345 130 7757 M IG TI G SifWeld Evolution MTS200 SYN Approved Operation Manual TSXE1D200MTS...
  • Page 2 The RoSH Directive 2011/65/EC, entering into force 2 January 2013 Type of Equipment Welding power source for MIG/MAG, TIG/TAG, MMA welding Brand name or trade mark SifWeld® Evolution Type designation etc. MTS200 SYN Manufacturer or his authorised representative established within the EEA...
  • Page 3 Safety Guidelines These general safety norms cover both arc welding machines and plasma cutting machines unless otherwise noted. The equipment must only be used for the purpose it was designed for. Using it in any other way could result in damage or injury and in breach of the safety rules. Only suitably trained and competent persons should use the equipment.
  • Page 4 Wear suitable protective flame resistant clothing. The sparks and spatter from welding, hot work pieces, and hot equipment can cause fires and burns. Welding on closed containers, such as tanks, drums, or pipes, can cause them to explode. Accidental contact of electrode to metal objects can cause arcs, explosion, overheating, or fire.
  • Page 5 LF Declaration Consult the data plate on the equipment for the power supply requirements. Due to the elevated absorbency of the primary current from the power supply network, high power systems affect the quality of power provided by the network. Consequently, connection restrictions or maximum impedance requirements permitted by the network at the public network connection point must be applied to these systems.

  • Page 6: Table Of Contents

    Contents Preface General Introduction Technical Specifications Overview of Machine Control Panels MMA Display Lift TIG Display MIG Manual Display MIG SYN Display Spool Gun Display System Setting Panel Installation MMA, MIG, TIG Wire Feed Roller Wire Intallation and setup MIG Totch liner Types Operation Spool Gun Troubleshooting...

  • Page 7: Preface

    For your own safety and that of your working environment, pay particular attention to the safety instructions in the manual. For more information on SifWeld products, consult an authorised SifWeld dealer, or visit the SifWeld web site at www.sifweld.com. The specifications presented in this manual are subject to change without prior notice.

  • Page 8: Introduction

    1.2 Introduction The SifWELD MTS200SYN is a professional, digital controlled inverter welding powersource for MIG, MMA & Lift-TIG applications. Using the built in Synergic facility the machine will automatically give the optimum welding parameters for the specific material, wire size and shielding gas. featuring IGBT technology and providing a lightweight, multi-process machine.

  • Page 9: Technical Specifications

    1.3 Technical Specifications SifWeldEvolution MTS200 SYN Input Voltage (V) 1~110/120/130±10% 1~220/230/240±10% Frequency (HZ) 50/60 Input Current (A) 36.6 27.6 27.9 25.6 20.2 30.4 Input Power (KW) Welding Current (A) 25~140 10~140 10~100 25-200 10~200 No-load Voltage (V) 67.5 66.7 67.4 67.5 66.7 67.4...

  • Page 10: Overview Of Machine

    1.4 Overview of Machine Front View Power Source Front Panel Layout 1. Positive (+) welding power output connection socket. 2. MIG torch euro connector. 3. Remote connection plug. 4. Negative (-) welding power output connection socket. 5. TIG torch gas connector. 6.

  • Page 11: Control Panels

    2. Control Panels 1. Screen It displays welding current and welding voltage or other parameters, error codes. 2. Welding mode button Press it to select MMA/ TIG Lift/ MIG Manual/ MIG Synergic and Spool Gun welding mode. 3. Gas check button Press it to check whether the machine isn’t air-connected or the gas passage isn’t smooth.

  • Page 12: Mma Display

    2.1 MMA Display 1. Welding mode button Press it to enter MMA welding mode. 2. Left parameter knob Rotate it to welding current. 3. Right parameter knob Press it to select Hot Start or Arc Force and rotate it to adjust values. Hot start Hot start provides extra power when the weld starts to counteract the high resistance of the electrode and workpiece as the arc is started.

  • Page 13: Lift Tig Display

    2.2 LIFT TIG display 1. Welding mode button Press it to enter Lift TIG welding mode. 2. Left parameter knob Rotate it to adjust welding current. In function interface, rotate it to select parameters, such as trigger mode and Post Flow time. 3.
  • Page 14 PANEL FUNCTIONS & DESCRIPTIONS 2T MODE released, the welding circuit stops. The trigger is pulled and held on to activate the welding circuit, when the trigger is released, the welding circuit stops. This function without the adjustment of start current and crater current is suitable This function without the adjustment of start current and crater current is suitable for the for the Re-tack welding, transient welding, thin plate welding and so on.
  • Page 15 PANEL FUNCTIONS & DESCRIPTIONS 4T MODE This is known as ’latching’ mode. The trigger is pulled once and released to activate the welding circuit, welding circuit, pulled and released again to stops the welding circuit. This function is pulled and released again to stops the welding circuit. This function is useful to longer welds as the useful to longer welds as the trigger is not required to be held on continuously.

  • Page 16: Mig Manual Display

    PANEL FUNCTIONS & DESCRIPTIONS panel (0.0～10S); (12) t7: Electromagnetic valve is closed and stop argon flowing. Welding is finished. 2.3 MIG Manual Display §3.2.4 MIG Manual display introduction PANEL FUNCTIONS & DESCRIPTIONS panel (0.0～10S); (12) t7: Electromagnetic valve is closed and stop argon flowing. Welding is finished. §3.2.4 MIG Manual display introduction 1.
  • Page 17 cannot keep up with, which makes the welding wire and workpiece disconnected. T phenomenon is called “burn back”. This function is to ensure the welding seam is beautiful after welding. Range: 0-10. Burnback Short-circuit between welding wire and molten pool leads to the increase of current, which leads to the Slow feed melting speed of welding wire too fast, and the wire feeding speed cannot keep up with, which makes the welding wire and workpiece disconnected.

  • Page 18: Mig Syn Display

    PANEL FUNCTIONS & DESCRIPTIONS §3.2.5 MIG SYN display introduction The operator simply sets the welding current like MIG welding and the machine calculates the optimal voltage and wire speed for the material type, wire type and size 2.4 MIG SYN Display and shielding gas being used.
  • Page 19 PANEL FUNCTIONS & DESCRIPTIONS the voltage is adjusted in a synergic program, it will stay fixed at this variation when the current setting is changed. To reset the voltage for a synergic program back to factory default, change to another program and back again. Function interface: 1.

  • Page 20: Spool Gun Display

    PANEL FUNCTIONS & DESCRIPTIONS 2.5 Spool Gun Display §3.2.6 Spool Gun display introduction PANEL FUNCTIONS & DESCRIPTIONS §3.2.6 Spool Gun display introduction 1. Welding mode button: Press it to select Spool Gun welding mode. 1. Welding mode button 2. L parameter knob: Rotate it to adjust wire feeding speed. In functional parameter Press it to select Spool Gun welding mode.

  • Page 21: System Setting Panel

    2. Pre flow time: 0~10s. 3. Post flow time: 0~10s. 4. Burnback: 0~10. 5. Slow feed time: 0~10s. 2.6 System Setting Panel §3.2.7 System setting panel Press the functional parameter key and hold it for 3s to enter the system interface. Here Press the functional parameter key and hold it for 3s to enter the system interface.

  • Page 22: Installation Mma, Mig, Tig

    3. Installation Unpacking Check the packaging for any signs of damage. Carefully remove the machine and retain the packaging until the installation is complete. Location The machine should be located in a suitable position and environment. Care should be taken to avoid moisture, dust, steam, oil or corrosive gases.
  • Page 23 INSTALLATION & OPERATION §4 Installation & Operation MMA Welding Two sockets are available on this welding machine, One Positive (+) and one Negative (-) polarity, to connect MMA/Electrode holder cable and earth clamp cable. Various electrodes require different §4.1 Installation & Operation for MMA Electrode Welding polarity for optimum results and careful attention should be paid to the polarity, refer to the electrode §4.1.1 Set-Up Installation manufacturers information for the correct polarity.
  • Page 24 TIG Welding 1. Insert earth cable plug into the positive socket on the front of the machine and twist to lock in place. 2. Plug the welding torch into the negative socket on the front panel and twist to lock. 3.
  • Page 25 12. Assemble front end parts of the TIG torch, fitting a sharpened tungsten suitable for the material to be welded. 13. Lay the outside edge of the cup on work 14. With a small movement rotate the gas piece with the tungsten Electrode 1-2mm from cup forward so that the tungsten electrode the work piece.
  • Page 26 MIG Welding INSTALLATION & OPERATION 1. Insert the earth cable plug into the Negative (-) socket and twist to tighten. 2. Plug the MIG welding gun into MIG torch euro-connector on the front panel and tighten locking nut securely. §4.3 Installation & Operation for MIG Welding 3.
  • Page 27 INSTALLATION & OPERATION 6. Place wire onto spool holder - (spool retaining nut is left hand thread) Feed wire through the inlet guide tube on to the drive roller. (6) Place wire onto spool holder - (spool retaining nut is left hand thread) Feed wire through the inlet guide tube on to the drive roller.
  • Page 28 INSTALLATION & OPERATION 11.Fit the correct sized contact tip and feed the (11) Fit the correct sized contact tip and feed wire through it, screw the contact tip into the tip holder of the torch head and nip it up tightly. the wire through it, screw the contact tip into the tip holder of the torch head and nip it up tightly.

  • Page 29: Wire Feed Roller

    3.1 Wire Feed Roller The importance of smooth consistent wire feeding during MIG welding cannot be emphasized enough. Simply put the smoother the wire feed then the better the weld. Feed rollers or drive rollers are used to feed the wire mechanically through the length of the welding gun cable.

  • Page 30: Wire Intallation And Setup

    §4.3.3 Wire Installation and Set-Up Guide 3.2 Wire Installation & Setup The importance of smooth consistent wire feeding during MIG welding cannot be emphasized enough. The correct installation of the wire spool and the wire into the wire The importance of smooth consistent wire feeding during MIG welding cannot be emphasized enough. feed unit is critical to achieving an even and consistent wire feed.
  • Page 31 (3) Fit the wire spool onto the spool holder (4) Snip the wire carefully, be sure to hold hole on the spool. Replace the spool Carefully feed the wire into the inlet guide fitting the locating pin into the location the wire to prevent the spool uncoiling.

  • Page 32: Mig Totch Liner Types

    3.3 MIG Torch liner Types MIG Torch Liners The liner is both one of the simplest and most important components of a MIG gun. Its sole purpose is to guide the welding wire from the wire feeder, through the gun cable and up to the contact tip. Steel Liners Most MIG gun liners are made from coiled steel wire also known as piano wire, which provides the liner with good rigidity and flexibility and allows it to guide the welding wire smoothly through the welding...

  • Page 33: Operation

    4. Operation Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the area. Wire types and sizes Use the correct wire type for the base metal being welded. Use stainless steel wire for stainless steel, alumi- num for aluminum and steel wires for steel.

  • Page 34: Spool Gun

    4.1 Spool Gun Set up installation for Spool Gun 1. Insert the earth cable plug into the negative (-) socket on the front of the machine and twist to tighten. 2. Plug the Spool Gun into the euro-connect socket on the front panel and tighten. IMPORTANT! When connecting the torch be sure to tighten the adaptor nut completely tight.
  • Page 35 INSTALLATION & OPERATION (7) Connect the gas line to gas connector on the rear panel. INSTALLATION & OPERATION (8) Connect the power cord of welding machine with the outlet on electrical box. (7) Connect the gas line to gas connector on the rear panel. (8) Connect the power cord of welding machine with the outlet on electrical box.
  • Page 36 INSTALLATION & OPERATION §4.4.2 Spool Gun Control 226 Spool Gun Gun switch Gun Switch Spool cover switch Adjust current button Spool Cover Switch Adjust Current Button Remote Control Socket Remote Control Socket Socket Pin Function Socket Pin Function Spool gun motor Not connected Spool gun motor Not connected...

  • Page 37: Troubleshooting

    5. Troubleshooting Error Type Code Description Over-heating (1st thermal relay) Over-heating (2nd thermal relay) Thermal relay Over-heating (3rd thermal relay) Over-heating (4th thermal relay) Over-heating (Program default) Phase loss No gas Welding machine Under voltage Over voltage Over current Wire feeder over load Button fault on operating panel when switch on the machine Other faults on operating panel when switch on the machine Switch...

  • Page 38: Maintenance

    6. Maintenance The utilisation level of the power source and its working environment should be taken into consideration in planning the frequency of maintenance of the machine. Appropriate use and preventive maintenance guarantee the best trouble-free use of the equipment. This allows you to avoid interruptions in use and increases the productivity of the machine.

  • Page 39: Warranty

    Weldability Sif or an Authorised SifWeld Service Centre, in order to maintain validity of the extended warranty. Service visits can be booked online at www.sifweld.com or by calling 0870 330 7757 and will be charged at an average of £65 net per hour of travel/ servicing time.
  • Page 40 ® Peters House, The Orbital Centre, Icknield Way, Letchworth Garden City, Hertfordshire, SG6 1ET Tel. +44 (0) 345 130 7757 | Fax. +44 (0) 800 970 7757 | Email. sales@weldability-sif.com | www.sifweld.com www.sifweld.com...

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