Edwards HV8000 VF Instruction Manual

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Description

HV8000 VF 400 V 50 Hz 230/460 V 60 Hz 18.5 kW BOOSTER

HV8000 VF 200 V 50 Hz 200/380 V 60 Hz 18.5 kW BOOSTER

HV8000 VF BARESHAFT BOOSTER

HV8000 HF 380/400 V 50 Hz 230/460 V 60 Hz 18.5 kW BOOSTER

HV8000 HF 200 V 50 Hz 200/380 V 60 Hz 18.5 kW BOOSTER

HV8000 HF BARESHAFT BOOSTER

Instruction Manual

HV8000 Booster Pumps

A311-03-880

Issue A

Original Instructions

Item Number

A311-03-940

A311-03-934

A311-01-985

A311-04-940

A311-04-934

A311-02-985

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Summary of Contents for Edwards HV8000 VF

Page 1 Instruction Manual HV8000 Booster Pumps Description Item Number HV8000 VF 400 V 50 Hz 230/460 V 60 Hz 18.5 kW BOOSTER A311-03-940 HV8000 VF 200 V 50 Hz 200/380 V 60 Hz 18.5 kW BOOSTER A311-03-934 HV8000 VF BARESHAFT BOOSTER A311-01-985 HV8000 HF 380/400 V 50 Hz 230/460 V 60 Hz 18.5 kW BOOSTER...
Page 2 Declaration of Conformity Edwards Limited, Crawley Business Quarter, Manor Royal, Crawley, West Sussex, RH10 9LW, UK declare under our sole responsibility, as manufacturer and person within the EU authorised to assemble the technical file, that the product(s) HV8000 Vertical Flow Vacuum Pump A311-03-940 380-400V, 50Hz;...
Page 3 Declaration of Incorporation Edwards, Manor Royal, Crawley, West Sussex RH10 9LW, UK declare under our sole responsibility that the machine(s) Description Item number HV8000 Vertical Flow Vacuum Booster Pump - Bareshaft A31101985 HV8000 Horizontal Flow Vacuum Booster Pump – Bareshaft...
Page 4 This page intentionally blank.
Page 5: Table Of Contents
Operational safety ......................29 Start-up ........................29 4.2.1 Pre-start checks ......................29 4.2.2 Start-up ........................30 Shut-down ........................ 30 Maintenance ..................31 © Edwards Limited 2014. All rights reserved. Page i Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 6 Page Components of the HV8000 pump ..................4 HV8000 VF dimensions: mm (inch) ................... 11 HV8000 VF with motor dimensions: mm (inch) ..............12 HV8000 HF dimensions: mm (inch) ................... 13 HV8000 HF with motor dimensions: mm (inch) ..............14 Coupling components ....................21...
Page 7 Spares and maintenance kits ..................42 Associated publications Publication title Publication number Vacuum pump and vacuum system safety - chemical and industrial vacuum systems P400-40-100 © Edwards Limited 2014. All rights reserved. Page iii Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 9: Introduction
Introduction Scope and definitions This manual provides installation, operation and maintenance instructions for the Edwards HV8000 Booster Pumps, abbreviated to ‘HV8000 pumps’ or ‘pumps’ in the remainder of this manual. You must use the pumps as specified in this manual.
Page 10: Description
The HV8000 pumps can be supplied in 'bareshaft' form without any motor or fitted with a 18.5 kW IEC motor. HV8000 VF and HF pumps with motors are supplied with the motor mounted via a bell-housing and connected through a direct drive coupling: refer to Figure 3 and 5.
Page 11 C. End view: bareshaft HV8000VF pump D. Cooling-water connections E. Oil-level sight-glasses Note: Refer to Figure 2 for the mounting feet configurations of the pumps. © Edwards Limited 2014. All rights reserved. Page 3 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 12: Components Of The Hv8000 Pump
A311-03-880 Issue A Figure 1 - Components of the HV8000 pump Page 4 © Edwards Limited 2014. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 13: Application
You must ensure that your pump is suitable for your application. If you have any doubts as to the suitability of the pump for your application, contact your supplier or Edwards for advice. Normal operation WARNING A booster must always be used in conjunction with a backing pump - never attempt to operate it alone.
Page 15: Technical Data
Critical backing pressure at the pump outlet 68 mbar 67 mbar 6.8 x 10 6.7 x 10 0.99 psi 0.97 psi © Edwards Limited 2014. All rights reserved. Page 7 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 16: Cooling-Water Supply
4.6 litres, 1.21 US gal HV8000HF 0.2 litres, 0.05 US gal 2.0 litres, 0.63 US gal 2.3 litres, 0.61 US gal Page 8 © Edwards Limited 2014. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 17: Electrical Data (Hv8000 Pumps With Motors Only)
Edwards endeavour to supply dual voltage motors preset to the highest of the selectable voltages. For motor current information refer to the motor rating plate.
Page 18: Materials Of Construction
Item numbers Table 10 - Item numbers Product description Part No. HV8000 VF 400 V 50 Hz 230/460 V 60 Hz 18.5 kW booster A311-03-940 HV8000 VF 200 V 50 Hz 200/380 V 60 Hz 18.5 kW booster A311-03-934 HV8000 VF bareshaft booster A311-01-985 HV8000 HF 380/400 V 50 Hz 230/460 V 60 Hz 18.5 kW booster...
Page 19: Hv8000 Vf Dimensions: Mm (Inch)
A311-03-880 Issue A Figure 2 - HV8000 VF dimensions: mm (inch) A.View of inlet/outlet flange © Edwards Limited 2014. All rights reserved. Page 11 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 20: Hv8000 Vf With Motor Dimensions: Mm (Inch)
A311-03-880 Issue A Figure 3 - HV8000 VF with motor dimensions: mm (inch) A.View of inlet/outlet flange 1833 1339.5 812.5 (72.1) (52.74) (32) (11.85) (9.09) Page 12 © Edwards Limited 2014. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 21: Hv8000 Hf Dimensions: Mm (Inch)
A311-03-880 Issue A Figure 4 - HV8000 HF dimensions: mm (inch) A.View of inlet/outlet flange © Edwards Limited 2014. All rights reserved. Page 13 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 22: Hv8000 Hf With Motor Dimensions: Mm (Inch)
Figure 5 - HV8000 HF with motor dimensions: mm (inch) A.View of inlet/outlet flange 1833 1339.5 812.5 (72.1) (52.74) (32) (11.85) (9.09) Page 14 © Edwards Limited 2014. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 23: Installation
A311-03-880 Issue A Installation CAUTION Edwards will accept no liability or warranty claims if your installation includes any modifications or additions to the pump without the prior written approval of Edwards, or if the pump is incorrectly installed. Installation safety...
Page 24: System Requirements
You must be able to purge with an inert gas when you shut down the pumping system to dilute dangerous  gases to safe concentrations. Consult Edwards or your supplier if you are in doubt. If the HV8000 pump is to be fitted in a new system, ensure that all preliminary pipelines have been installed and that a suitable base for the HV8000 pump has been prepared before you start installation.
Page 25: Locate The Pump
1, item 2) and check that the pump is suitable for use in your system. If the pump is not suitable, contact your Supplier or Edwards. If the pump is not to be used immediately, replace the protective covers and store the pump in suitable conditions,...
Page 26: Fill The Pump With Oil
Do not over-fill the reservoir; if you do, take care to mop up and dispose of any excess oil. 3. Close the vented oil filler-plug at the top of the shaft-seals oil reservoir (5). Page 18 © Edwards Limited 2014. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 27: Connect The Cooling-Water Pipelines
3752 N, 843 lbf Table 13 - Minimum drive shaft pulley diameters: mm (inch) Pump model Drive shaft pulley diameter HV8000 100, (3.94) © Edwards Limited 2014. All rights reserved. Page 19 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 28: Fitting The Bell-Housing, Coupling And Motor
2.5 mm ±1 mm and each hub is equidistantly positioned relative to the end of the shaft on which it is mounted. Page 20 © Edwards Limited 2014. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 29: Coupling Components
Figure 6 - Coupling components 1. Holding ring 2. Hub fixing set screw 3. Coupling hubs 4. Coupling insert 5. Holding ring set screws © Edwards Limited 2014. All rights reserved. Page 21 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 30: Motor Electrical Connections (Hv8000 Pumps With Motors Only)
If you have provided your own motor, connect in accordance with the instructions which have been provided with the motor. However, it is recommended that you read Section 3.8.2 inclusive and take appropriate note of any relevant information. Page 22 © Edwards Limited 2014. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 31: Connect The Electrical Supply
The cable-gland (and adaptor, if fitted) must provide a protective seal to IP44 (or higher), as defined by IEC 529. © Edwards Limited 2014. All rights reserved. Page 23 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 32: Earth (Ground) Connection
Ensure that you do not come into contact with the shaft, the coupling/belt or the drive system when you  operate the pump. If you do, you may be injured by the rotating components. Page 24 © Edwards Limited 2014. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 33 5. If you have removed a guard over the drive coupling or belt (as in Step 1 above), refit the guard. © Edwards Limited 2014. All rights reserved. Page 25 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 34: Inlet/Outlet Flange Loading Limits
50 N m 36.9 lbf ft ± ± 50 N m 36.9 lbf ft ± ± 87 N m 64.2 lbf ft Page 26 © Edwards Limited 2014. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 35: Connect The Pump-Inlet And Outlet
Monitor the external surfaces of the pump and check for ‘hot spots’ (that is, areas which are unusually hot).  If any hot spots persist at the end of the 15 minutes, contact your supplier or Edwards for advice. ...
Page 37: Operation
Section 3.5) and that the oil filler-plugs are tightened. 2. Check that there are no visible oil or water leaks. If there are any leaks, contact your supplier or Edwards for advice. 3. Check that the HV8000 pump is correctly installed, especially after initial installation and maintenance.
Page 38: Start-Up
4. Open the backing pump air-admittance valve (if fitted) and switch off the backing pump. 5. Switch off the cooling-water supply. Page 30 © Edwards Limited 2014. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 39: Maintenance
More frequent maintenance may be required if the HV8000 pump is used to pump corrosive or abrasive gases and vapours. If necessary, adjust the maintenance plan according to your experience. When you maintain the pump, use Edwards spares: refer to Section 7.3.
Page 40: Check The Shaft-Seals Reservoir Oil-Level
If the sight-glass is damaged (that is, scratched, cracked or corroded), or if there are signs of oil leakage  from the sight-glass, you must replace it: contact your supplier or Edwards. 2. Look at the oil-level sight-glass (16) on the non-drive end cover (17): If the sight-glass is dirty, use a suitable cloth to wipe it clean.
Page 41: Drive End Cover
Section 5.7. 5. Refit the oil filler-plug (1) to the filler port on the top of the non-drive end cover (17). © Edwards Limited 2014. All rights reserved. Page 33 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 42: Inspect The System Installation
Section 6.2. 6. Fill the drive end cover with new oil of the correct type and grade: refer to Section 5.5.1. Page 34 © Edwards Limited 2014. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 43: Non-Drive End Cover
A guide to fault conditions and their possible causes is provided in Table 15 to assist you in basic fault finding. If you are unable to rectify a fault when you use this guide, call your supplier or your nearest Edwards Service Centre for advice. Note: If you have been approved to carry out strip-down, repair and reassembly of your pump, refer to the Service Manual supplied separately for detailed procedures.
Page 44 (see Section 3.6) and that the supply complies with the requirements of Section 2.4. Page 36 © Edwards Limited 2014. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 45 Has the incorrect oil been used? Drain the pump and refill with the correct oil: refer to Section 5.7. © Edwards Limited 2014. All rights reserved. Page 37 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 47: Storage And Disposal
Clean the rotors which are visible through the inlet port.  Turn the pump drive shaft as necessary to access the other rotors.  © Edwards Limited 2014. All rights reserved. Page 39 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 48: Disposal
Used oil that has been contaminated with dangerous substances.  Cleaning materials that have been contaminated with dangerous substances.  Components that have been contaminated with dangerous substances.  Page 40 © Edwards Limited 2014. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 49: Service And Spares
Germany, Israel, Italy, Japan, Korea, Singapore, United Kingdom, USA and a world-wide network of distributors. The majority of these employ service engineers who have undergone comprehensive Edwards training courses. Order spare parts and accessories from your nearest Edwards company or distributor. When you order, please state for each part required: Model and Item Number of your equipment ...
Page 50 A31101805 HV8000 rotors kit spare A31101806 HV8000 oil reservoir spare A31101807 HV8000 sight glass spare A31101808 Motor coupling insert spare A70573758 Page 42 © Edwards Limited 2014. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

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Hv8000 hf A311-03-940 A311-03-934 A311-01-985 A311-04-940 A311-04-934 ... Show all

Edwards HV8000 VF Instruction Manual

Introduction

Technical Data

Installation

Operation

Maintenance

Storage and Disposal

Service and Spares

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Summary of Contents for Edwards HV8000 VF

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